Patent Application
20090223130
The present application claims priority upon Japanese Patent Application No. 2006-023299 filed on Jan. 31, 2006, which is herein incorporated by reference.
1. Technical Field
The present invention relates generally to sash window assemblies, and particularly to such a sash window assembly having a latch device incorporated in a vertically slidable, inwardly tiltable sash.
2. Related Art
Vertically-sliding windows having vertically openable/closable, inwardly-tiltable sashes are known that are mounted in openings of exterior walls of housings, for example. For such windows, there have been proposed latch devices that fasten an upper portion of the sash to a vertical frame member of a window frame with respect to the depth direction and vertically guide the sash, and that support the sash such that it can be operated so as to tilt inward when the fastening is released. (See, for example, JP-A-2003-49573, U.S. Pat. No. 5,139,291, and U.S. Pat. No. 6,183,024.)
The latch devices disclosed in the above-mentioned references are made up of a case, an engaging member that is accommodated in the case and that projects toward the vertical frame member, a spring that urges the engaging member in the projecting direction, and an operating member that is operated for retracting the engaging member into the case against the urging force of the spring. The latch devices are mounted respectively to intersecting portions where an upper frame element (a mating frame element) of the sash and the two vertical frame elements thereof intersect, the intersecting portions being located at both left and right ends in the upper portion of the sash. An indentation is formed in each intersecting portion where one of the lateral end portions of the upper frame element and the upper end portion of one of the vertical frame elements intersect, and each latch device is fixed to the sash by inserting the case into the indentation and then fastening the case with screws etc. More specifically, as shown in FIG. 2 of U.S. Pat. No. 5,139,291 and FIG. 14 of U.S. Pat. No. 6,183,024, the indentation is formed in the intersecting portion of the upper frame element and the vertical frame element in such a manner that the indentation is opened contiguously across the top surface of the upper frame element and the depth-direction surface of the vertical frame element, and the latch device is mounted by being slid along the indentation in the lateral direction from the side of the vertical frame element.
However, with the conventional latch devices such as those disclosed in the above-mentioned references, it is necessary to form a large indentation extending across the intersecting portion of the upper frame element and the vertical frame element for inserting the case, and this gives rise to a problem that the strength of the sash is reduced or that it becomes necessary to provide reinforcement measures for preventing this strength reduction. More specifically, it is the engaging member of the latch device that restricts the upper end portion of the sash from moving toward the indoor side, and thus, when force such as outdoor wind pressure is applied to the sash from the out-of-plane direction, the force is transmitted from the upper frame element and the vertical frame element to the vertical frame member through the case and the engaging member. At that time, the case may break open the indentation at the intersecting portion between the upper frame element and the vertical frame element, and the indentation may deform so as to open up. Such deformation reduces the strength in the periphery of the indentation, and this strength reduction negatively affects the performance (strength, hermeticity, watertightness, etc.) of the sash window assembly.
An advantage achieved by some aspects of the present invention is that it is possible to provide a sash window assembly with which it is possible to sufficiently ensure the strength of a sash without providing extensive reinforcements.
A primary aspect of the invention is a sash window assembly including:
a window frame having an upper frame member, a lower frame member, and left and right vertical frame members; and
at least one sash that is guided by the vertical frame members and supported so as to be openable and closable by being slid vertically, the sash having
the sash being structured so as to be turnable toward the indoor side about a lower end portion thereof by operating the operating member and moving the fastening member to the unfastened position.
Other features of the present invention will be made clear through the description of the present specification with reference to the accompanying drawings.
At least the following matters will be made clear by the explanation in the present specification and the description of the accompanying drawings.
According to a primary aspect of the invention, a sash window assembly includes:
a window frame having an upper frame member, a lower frame member, and left and right vertical frame members; and
at least one sash that is guided by the vertical frame members and supported so as to be openable and closable by being slid vertically, the sash having
the sash being structured so as to be turnable toward the indoor side about a lower end portion thereof by operating the operating member and moving the fastening member to the unfastened position.
The openable-and-closable sash (movable sash) may be structured as vertically-paired sashes (an upper sash and a lower sash) (i.e., structured as a double-hung window), or it may be structured of a single sash (i.e., structured as a single-hung window), or it may be structured of three or more sashes. Further, in addition to the movable sash, the sash window assembly may be furnished with fixed sashes and fixed face materials, for example.
With such a sash window assembly, by passing the fastening member through the second passage hole to make the fastening member project toward the vertical frame member as well as making the operating member be exposed through the first passage hole toward the indoor space, it becomes possible to mount the latch devices respectively to both the left and right ends in the upper end portion of the sash and allow the latch devices to function, without forming a large indentation across the intersecting portion between the upper frame element and the vertical frame element of the sash. Since no large indentation is necessary, it becomes possible to sufficiently ensure the strength of the sash without providing extensive reinforcements.
Further, in the above-mentioned sash window assembly, it is preferable that the latch device has a latch body having the fastening member, an urging member that urges the fastening member toward the fastened position, and a case member that guides the fastening member, and a supporting element that mates with the latch body and that is capable of supporting the case member; and the supporting element is inserted from the first passage hole, the latch body is inserted from the second passage hole, and the supporting element and the latch body mate with one another inside the frame element.
According to this structure, the latch device is divided into the latch body and the supporting element, and the latch device is mounted by passing the supporting element through the first passage hole, passing the latch body through the second passage hole, and making the supporting element and the latch body mate with one another inside the frame element. Thus, the tasks for mounting and assembling the latch device can be carried out with ease, even without providing a large indentation at the intersecting portion between the upper frame element and the vertical frame element.
Further, in the above-mentioned sash window assembly, it is preferable that the supporting element of the latch device has formed therein a guide hole for guiding the operating member; and in a state where the latch body is passed through the second passage hole, the supporting element is passed through the first passage hole, and the supporting element and the latch body are made to mate with one another, the operating member passes through the guide hole of the supporting element and is fixed to the fastening member.
According to this structure, since the operating member is fixed to the fastening member in a state where the latch body and the supporting element are made to mate with one another, the latch body will not fall out from the supporting element and the mounted state can be maintained without fixing the latch body and the supporting element together with screws, etc. Thus, it is possible to facilitate the mounting tasks, and the exterior design of the latch device can be improved.
Further, in the above-mentioned sash window assembly, it is preferable that the fastening member is positioned in the fastened position by engaging with the case member at the fastened position.
According to this structure, the latch body can be inserted from the second passage hole and be made to mate with the supporting element in a state where the fastening member is positioned with respect to the case member and the latch body is thereby assembled. Thus, the workability for mounting the latch device to the sash can be improved.
Further, in the above-mentioned sash window assembly, it is preferable that the case member is formed having an engaging portion that engages with an edge of the second passage hole.
According to this structure, the engaging portion engages with the edge of the second passage hole when the latch body is inserted from the second passage hole. Thus, the latch body can be fixed to the sash without being fastened with screws, and the mounting task can be made more efficient.
On the other hand, in the above-mentioned sash window assembly, the latch device may have the fastening member, an urging member urging the fastening member toward the fastened position, a case member for guiding the fastening member, and a cover member for supporting the case member and having formed therein a guide hole through which the operating member is passed, the fastening member normally projecting from the second passage hole, the case member being inserted from the first passage hole, the cover member being fixed to the upper frame element.
According to this structure, the latch device is mounted by first inserting the case member from the first passage hole, then making the fastening member project from the second passage hole, and finally fixing the cover member to the upper frame element. Thus, the tasks for mounting the latch device can be carried out with ease, even without providing a large indentation at the intersecting portion between the upper frame element and the vertical frame element.
Further, in the above-mentioned sash window assembly, it is preferable that the cover member is fixed to the upper frame element by an elastically-deformable engaging member, or by being fastened with a screw.
According to the above, the structure for attaching the cover member to the upper frame element can appropriately be selected from either fixing using the engaging member or fixing using screws. In particular, fixing using the elastically-deformable engaging member allows to further facilitate the tasks for mounting the latch device.
Further, in the above-mentioned sash window assembly, it is preferable that the first passage hole is provided at a position located away from an end, in a longitudinal direction, of the upper frame element; and the second passage hole is provided at a position located away from an upper end of the vertical frame element.
According to another primary aspect of the invention, a sash window assembly includes:
a window frame having an upper frame member, a lower frame member, and left and right vertical frame members; and
at least one sash that is guided by the vertical frame members and supported so as to be openable and closable by being slid vertically, the sash having
the sash being structured so as to be turnable toward the indoor side about a lower end portion thereof by operating the operating member and moving the fastening member to the unfastened position.
According to this structure, the tasks for mounting and assembling the latch device can be carried out with ease, even without providing a large indentation at the intersecting portion between the upper frame element and the vertical frame element.
Below, embodiments of the present invention are described with reference to the drawings.
Note that, as for the second and subsequent embodiments, structural components that are the same as or have similar functions as those of the first embodiment described below are assigned the same reference characters as those of the first embodiment, and explanation thereof is omitted or simplified. Further, in the figures, hatchings for indicating cross-sections of primary structural components may be omitted in some cases.
As shown in
The window frame 10 is formed by assembling an upper frame member (head) 11, a lower frame member (sill) 12, and lateral (right and left) vertical frame members (jambs) 13 such that they constitute the four sides of the frame. Each vertical frame member 13 has guide grooves 131 and 132 that guide the upper sash 20 and the lower sash 30, respectively. A not-shown balancer for urging the upper sash 20 and the lower sash 30 upward is provided in the upper frame member 11 or the vertical frame member 13. The upper sash 20 is formed by assembling together an upper frame element (top rail) 21, a lower frame element (bottom rail) 22, and lateral (right and left) vertical frame elements (stiles) 23, which are made of aluminum extrusions or resin, such that they constitute the four sides of a framing and fitting a glass panel 24 inside the framing. The lower sash 30 is formed similarly, that is, by assembling together an upper frame element 31, a lower frame element 32, and lateral (right and left) vertical frame elements 33, which are made of aluminum extrusions or resin, such that they constitute the four sides of a framing and fitting a glass panel 34 inside the framing. The upper and lower sashes 20 and 30 have slide shoes (not shown) provided on their lower frame elements 22 and 32 and the lower end portions of their vertical frame elements 23 and 33, and these slide shoes are guided by the guide grooves 131 and 132, respectively. Connecting these slide shoes to the balancer either directly or through wires etc. allows the weight of the sashes to be counterbalanced, thereby allowing the upper and lower sashes 20 and 30 to be opened and closed with small force.
Further, the upper and lower sashes 20 and 30 are turnably supported by their respective slide shoes, and as shown by phantom lines (chain double-dashed lines) in
As shown in FIGS. 3 to 5, each latch device 50 is made up of: a latch bolt 51 that projects sideward from the vertical frame element 23 or 33 to be fastened to the vertical frame member 13, the latch bolt 51 serving as a “fastening member”; a case member 52 that slidably guides the latch bolt 51 so that it projects from or retracts into the case member; a helical spring 53 that urges the latch bolt 51 in the projecting direction with respect to the case member 52, the helical spring 53 serving as an “urging member”; a cover member 54 that supports the case member 52 by mating therewith, the cover member 54 serving as a “supporting element”; and a knob 55 that projects upward from the cover member 54 while being fixed to the latch bolt 51, and that is for operating the latch bolt 51 such that it projects from or retracts into the case member.
The latch bolt 51 of the latch device 50 has a rod-like portion 511 that generally has a substantially square-bar-like shape and that is inserted into the case member 52, and an enlarged portion 512 that is formed by enlarging the tip end of the rod-like portion 511. The latch bolt 51 is supported by the case member 52 such that it can move to project from or retract into the case member between a fastened position in which the enlarged portion 512 is fastened to the guide groove 131 or 132 of the vertical frame member 13 to restrict the upper sash 20 or the lower sash 30 from tilting inward, and an unfastened position in which the fastening between the enlarged portion 512 and the vertical frame member 13 is released. The latch bolt 51 is also furnished with an engaging piece 513 that is engageable to the case member 52, as shown in
The case member 52 has a tubular portion 521 that generally has a substantially square-tubular shape and through which the rod-like portion 511 of the latch bolt 51 can be passed, and an enlarged-diameter portion 522 that is formed on the tip-end side of the tubular portion 521 and that has an enlarged diameter such that the enlarged portion 512 of the latch bolt 51 can be passed therethrough. The case member 52 is structured such that the engaging piece 513 of the latch bolt 51 can engage to the enlarged-diameter portion 522. Further, a passage hole 523 through which the knob 55 is passed is formed in the top surface of the tubular portion 521, whereas a passage hole 524 through which the pin 551 of the knob 55 is passed is formed in the bottom surface of the tubular portion 521. These passage holes 523 and 524 are formed so as to have a length corresponding to the range of movement of the knob 55 and the pin 551 that occurs along with the projection/retraction movement of the latch bolt 51. Furthermore, as shown in
The helical spring 53 is placed between the tip end of the rod-like portion 511 of the latch bolt 51 and the bottom portion of the tubular portion 521 of the case member 52. In a state where the latch bolt 51 is inserted into the case member 52 and the engaging piece 513 is engaged to the enlarged-diameter portion 522 of the case member 52, the helical spring 53 maintains an urging force, which is a compression force, to urge the latch bolt 51 in the projecting direction (toward the left in
The cover member 54 is formed having a top-surface portion 541 that is arranged to be exposed from the top surface of the upper frame element 21 or 31, an inserted portion 542 that extends downward from the top-surface portion 541 and that is inserted into the first passage hole 211 or 311 (described later) of the upper frame element 21 or 31, and a mating portion 543 that is provided in the inserted portion 542 and through which the tubular portion 521 of the case member 52 can be passed. Furthermore, a guide hole 544 that allows the knob 55 to be passed therethrough so as to guide the knob 55 is formed in the top-surface portion 541 of the cover member 54, the guide hole 544 being formed so as to have a length corresponding to the range of movement of the knob 55 that occurs along with the projection/retraction movement of the latch bolt 51. Passing the tubular portion 521 of the case member 52 through the mating portion 543 of the cover member 54 allows the cover member 54 and the case member 52 to mate with one another.
In the latch device 50 described above, the latch bolt 51, the case member 52, and the helical spring 53 make up a latch body 56. The latch device 50 is assembled and mounted to the respective sash 20 or 30 by making the case member 52 of the latch body 56 and the cover member 54 mate with one another inside the upper frame element 21 or 31. More specifically, as shown in
The latch device 50 is mounted according to the following procedure. First, as shown in
In the manner described above, the latch device 50 is mounted to the sash 20 or 30 in a state where the latch body 56 and the cover member 54 mate with one another inside the upper frame element 21 or 31. By operating the knob 55 of the mounted latch device 50, it is possible to make the enlarged portion 512 of the latch bolt 51 be retracted into the case member 52 and move the latch bolt 51 to its unfastened position, which releases the fastening between the enlarged portion 512 and the guide groove 131 or 132 of the vertical frame member 13 and allows tilt-in operation of the upper sash 20 or the lower sash 30. On the other hand, by turning the tilted-in upper sash 20 or lower sash 30 to the outdoor side, a slanted surface formed in the enlarged portion 512 of the latch bolt 51 on the outdoor side thereof is pressed by the vertical frame member 13 and the latch bolt 51 is thereby retracted into the case member 52, and when the latch device is moved to the position of the guide groove 131 or 132, the latch bolt 51 projects outward due to the urging force of the helical spring 53 and thus the enlarged portion 512 is fastened to the guide groove 131 or 132.
The following effects are attained by the present embodiment described above:
(1) The latch device 50 is structured such that it can be separated into the latch body 56 and the cover member 54, and such that the cover member 54 can be passed through the first passage hole 211 or 311, the latch body 56 can be passed through the second passage hole 231 or 331, and thereafter the cover member 54 and the latch body 56 can mate with one another inside the frame element. As a result thereof, it is not necessary to form a large indentation extending across the intersecting portion (the joint portion or the end portions of the frame elements) between the upper frame element 21 or 31 and the vertical frame element 23 or 33 of the respective upper sash 20 or the lower sash 30, and therefore, it is possible to ensure sufficient strength of the sashes. Accordingly, even when extremely strong wind pressure or impact is applied to the upper and lower sashes 20 and 30 during rainstorms such as typhoons, the sashes 20 and 30 can be prevented from deforming or falling off, and can be supported due to the wind pressure or impact being reliably transmitted from the upper frame elements 21 and 31 and the vertical frame elements 23 and 33 to the vertical frame members 13 through the case members 52 and the latch bolts 51 of the respective latch devices 50.
(2) Furthermore, by simply inserting the pin 551 of the knob 55 into the fixing hole 514 of the latch bolt 51 to fix the knob 55 to the latch bolt 51 in a state where the latch body 56 and the cover member 54 mate with one another, the latch body 56 can be kept from coming off from the cover member 54, and thus, the mounted state of the latch device can be maintained without using screws etc. to fix the latch body 56. Therefore, it is possible to facilitate the mounting tasks, and the exterior design of the latch device 50 can be improved because screws etc. do not appear outside.
(3) Furthermore, the engaging piece 525 of the case member 52 is made to engage with the lower edge of the second passage hole 231 or 331 when the latch body 56 is inserted from the second passage hole 231 or 331. This enables the latch body 56 to be fixed without using screws, and therefore, it is possible to make the mounting tasks more efficient and to further improve the exterior design.
(4) Furthermore, the latch bolt 51 is positioned in its fastened position by the engaging piece 513 of the latch bolt 51 being engaged to the enlarged-diameter portion 522 of the case member 52. Therefore, the latch body 56, which is already in its assembled state, can be inserted from the second passage hole 231 or 331 and mate with the cover member 54. Such a configuration allows the workability for mounting the latch device 50 to be further improved.
(5) Furthermore, the latch bolt 51 is structured to have the enlarged portion 512, and the case member 52 is structured to have the enlarged-diameter portion 522. With this structure, force such as wind pressure that is applied from the outdoor side to the sash 20 or 30 when the enlarged portion 512 is fastened to the guide groove 131 or 132 of the vertical frame member 13 can reliably be supported by the enlarged portion 512 and the enlarged-diameter portion 522 and be transmitted to the vertical frame member 13 thereby.
Next, latch devices 60 and 60A of a sash window assembly according to the second embodiment of the present invention are described with reference to FIGS. 6 to 8.
The latch devices 60 and 60A according to the second embodiment differ from the latch device 50 of the first embodiment in terms that the latch devices 60 and 60A are not structured to be separable into the latch body 56 and the cover member 54 as with the latch device 50 of the first embodiment, but are mounted to the sash 20 or 30 as a single unit; however, the structure except for this point is substantially the same. That is, the latch devices 60 and 60A each has a latch bolt 61 which serves as a “fastening member”, a helical spring 63 that urges the latch bolt 61 toward the side of the fastened position (toward the right in
Further, as with the first embodiment, a first passage hole 211 or 311 and a second passage hole 231 or 331 that are not connected together are respectively formed in the upper frame element 21 or 31 and the vertical frame element 23 or 33 of the respective sash 20 or 30. As regards these latch devices 60 and 60A, the case member 62 is inserted into the frame element through the first passage hole 211 or 311, the tip-end side of the latch bolt 61 is made to project from the second passage hole 231 or 331 toward the side of the vertical frame member 13, and the cover member 64 is fixed to the upper frame element 21 or 31. More specifically, as shown in
The present embodiment attains effects substantially similar to those of the first embodiment:
(6) The latch device 60 or 60A is mounted by first inserting the case member 62 of the latch device 60 or 60A through the first passage hole 211 or 311, then making the latch bolt 61 project from the second passage hole 231 or 331, and finally fixing the cover member 64 to the upper frame element 21 or 31. Therefore, the task of mounting the latch devices 60 and 60A can be carried out easily without the need to provide large indentations at the intersecting portions between the upper frame elements 21 and 31 and the vertical frame elements 23 and 33.
(7) Further, by structuring the latch device such that the engaging piece 642 is engaged with and fixed to the engaged hole 312 of the upper frame element 21 or 31 as in the case of the latch device 60, it is possible to further facilitate the task of mounting the latch device 60.
Note that the present invention is not limited to the foregoing embodiments. Other structures/configurations that can achieve the objects of the invention are within the scope of the invention, and the invention also includes the following modified examples:
For example, in the foregoing embodiments, the vertically-sliding window 1 was structured having two movable sashes (i.e., the upper sash 20 and the lower sash 30) paired in the vertical direction. The invention, however, is not limited thereto, and the window may be structured having only one movable sash or having three or more movable sashes.
A single-hung vertically-sliding window 1A as that shown in
More specifically, the vertically-sliding window 1A is structured having a window frame 10 and a lower sash 30 that are substantially the same as those of the foregoing embodiments, and in addition, an upper sash (fixed sash) 40 that is fixed to the window frame 10, and a screen window 46 that is fixed below the upper sash 40 and on the outdoor side of the lower sash 30. The upper sash 40 is formed by assembling an upper frame element 41, a lower frame element 42, and lateral (right and left) vertical frame elements 43, which are substantially the same as those used in the upper sash 20 of the foregoing embodiments, such that they constitute the four sides of a framing and fitting a glass panel 44 into the framing, but the upper frame element 41 and the vertical frame elements 43 are fixed, respectively, to the upper frame member 11 and the vertical frame members 13 through fixing members 45. In such a vertically-sliding window 1A, the lower sash 30 is structured such that it can be opened and closed by being slid vertically and that it can be tilted inward, and a latch device 50, 60, or 60A, which is similar to that described above, is mounted to each lateral end in the upper end portion of the lower sash 30 (i.e., the intersection between the upper end portion of the vertical frame element 33 and each lateral end portion (left end portion or right end portion) of the upper frame element 31).
Further, other than a window having a fixed sash 40 as that shown in
Further, in the first embodiment, the latch device 50 is structured such that it is assembled by first inserting the latch bolt 51 into the case member 52 and inserting the latch body 56 through the second passage hole 231 or 331 for mating with the cover member 54, without the knob 55 of the latch device 50 being fixed to the latch bolt 51 (fastening member). The structure, however, is not limited to the above. That is, a knob may be mounted, in advance, to the fastening member in such a state that it can vertically project from and retract into the fastening member and that it is urged upward by a spring. With this structure, the knob may be retracted downward into the fastening member at the time of inserting the fastening member into the case member, or at the time of inserting the latch body through the second passage hole for mating with the cover member (supporting element). In this way, it is possible to carry out the mounting task with the knob attached to the latch body, thereby improving work efficiency.
Some of the best structures and methods for implementing the present invention have been disclosed in the above, but it should be noted that the present invention is not limited thereto. That is, although some specific embodiments of the present invention have been described and illustrated, those skilled in the art may make various modifications to the foregoing embodiments in terms of the form, materials, and numbers of structural components and in terms of other detailed structures, without departing from the scope of technical ideas and objects of the present invention.
Descriptions where the form, materials, etc., are limited to specific examples in the above disclosure have been given merely to facilitate understanding of the present invention, and the invention is not limited thereto. Accordingly, components that differ partially or entirely from those of the foregoing embodiments in terms of limitations regarding the form, materials, etc., and are thus named differently are also within the scope of the invention.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2006023299 | Jan 2006 | JP | national |
| Number | Date | Country | |
|---|---|---|---|
| 20070186478 A1 | Aug 2007 | US |
