The present application claims priority from Australian provisional patent application no. 2016905313 filed 9 Dec. 2016, the contents of which should be understood to be incorporated into this specification by this reference.
The present invention relates to a guard for the blade of a saw, in particular a hand saw. The present invention is intended to provide a guard that operates to prevent accidental injury to persons using or handling a hand saw.
The following discussion of the background to the invention is intended to facilitate an understanding of the invention. However, it should be appreciated that the discussion is not an acknowledgement or admission that any of the material referred to was published, known or part of the common general knowledge as at the priority date of the application.
Hand saws typically include a metal blade that projects from a handle. In some saws, “hack” and “bow” saws for example, there is a connection to the blade at either end of the blade, with a handle being positioned at one of the connected ends. In other hand saws, the blade extends from the handle and is free at the opposite end. In all saws, cutting teeth are provided or project from one edge of the blade. The teeth can be fine or coarse depending on the intended use of the saw. Because the teeth usually remain exposed when the saw is not in use, a general drawback of saws is that the teeth can present a potential safety hazard to persons using or handling the saw.
Given the above described drawbacks, saw guards have been proposed in the past. Examples of prior arrangements include folded cardboard or moulded plastic that fits over the toothed edge of the saw blade. These saw guards are applied to the blade manually and can adequately protect a user of the saw when properly fitted between saw uses. However, such saw guards can often be misplaced or lost given that they are completely removed from the saw while it is in use, while the structural integrity of the guards can fail well in advance of the failure of the saw blade (particularly the cardboard versions) so that the guard can no longer be used. It follows that these types of guards do not have a form which is robust and permanent.
An object of the present invention is to ameliorate the aforementioned disadvantages of the prior art or to at least provide a useful alternative thereto.
According to the present invention there is provided a saw having a handle and a blade projecting from the handle, the blade having an edge along which a plurality of saw teeth project, the saw further including a flexible and retractable saw guard which is connected to the saw and which is retractable from a guard position in which the saw guard overlies the saw teeth and a retracted position in which the saw teeth are exposed.
A saw according to the invention advantageously provides a saw guard that is connected to the saw so that it cannot be lost or misplaced. This overcomes one of the disadvantages of the prior art in which guards can be lost or misplaced once they are removed from the saw for use of the saw. A saw according to the invention also advantageously provides a convenient arrangement in which the guard can be extended to the guard position when the saw is not in use and thereafter can be retracted to the retracted position when the saw is to be used. The retraction and extension operation can be arranged to be simple and easy so that use of the saw guard to protect persons using or handling the saw is not difficult or inconvenient. Also, the saw guard can include markings to function as a convenient tape measure.
A saw according to the invention can be of either kind discussed above in which the blade is either connected at each end (as in “hack” and “bow” saws) by a frame that extends between the handle at one end and the remote or distal end of the blade at the other end, or at one end (the handle end) only—(as in standard hand saws). However, the invention has been developed in relation to saws which have a blade connected at the handle end only and which are free at the end remote from the handle and so further discussion will be made in relation to that form of saw construction.
The saw guard can be fixed in the guard position in any suitable manner. In some forms of the invention, one end of the saw guard (the distal end) is fixed at the end of the saw blade remote from the handle in the guard position. The end of the saw blade remote from the handle can be the very end edge of the saw blade, or it can be in the vicinity of the end edge. This fixing can be by any suitable cooperation between the saw guard and the blade of the saw. In other forms of the invention the fixing can be between the saw guard and the frame of the saw (as used in “hack” and “bow” saws). Suitable fixing can include cooperation between an opening in the saw blade or frame and a pin or projection of the saw guard, or abutment between facing surfaces of the saw blade or frame and the saw guard.
In other forms of the invention, cooperation between the saw guard and the blade of the saw includes the saw guard gripping opposite side surfaces of the saw blade in the guard position. This can be the sole manner of cooperation between the saw guard and the saw blade, or it can be in addition to other forms of cooperation as discussed above. Thus, in some forms of the invention, both of an end fixing and side gripping of the saw guard to the saw blade is provided.
With each of the above forms of fixing of the saw guard in the guard position, release from these fixing positions is required for retraction of the saw guard to the retracted position. More specific details of the forms of fixing of the saw guard in the guard position will be given below.
The saw guard can be connected to the saw in any suitable manner and can be retractable also in any suitable manner. In some forms of the invention, a retraction mechanism is provided which provides both the connection of the saw guard to the saw, as well as the mechanism to retract the saw blade from the guard position. Such a retraction mechanism can provide for automatic retraction once the cooperation between the saw guard and the saw blade or frame is released to allow retraction. A spring biased spool can be used for this purpose. In other forms of the invention, the saw guard can be manually retracted.
The retraction mechanism can include a spool to which the saw guard is connected and the spool can be biased to rotate in a retracting direction. Advantageously, by biasing the spool to retract, retraction of the saw guard can be automatic once the saw guard is released from any connection to the saw blade or frame in the guard position. Also, the continued or permanent bias of the spool on the saw guard can maintain the saw guard in tension and assist to maintain the saw guard properly in position overlying the teeth of the saw blade. Extension of the saw guard from the retracted position can be by pulling on the saw guard itself against the bias of the spool.
Alternative arrangements can include a tensioning device or a biasing mechanism that applies a bias to the saw guard and that is separate to the bias of the spool. A suitable tensioning device or 26 biasing mechanism can include a spring biased abutment that is biased in a direction to apply tension to the saw guard when the saw guard is in the fully extended condition and the saw guard can have an abutment or surface that engages the spring biased abutment in the extended condition of the saw guard. The cooperating engagement between the spring biased abutment and the saw guard should be at or towards the trailing end of the saw guard and preferably at or within the handle of the saw. The saw guard can engage the spring biased abutment just prior to reaching the fully extended condition so that the biasing mechanism applies tension to the saw guard as the saw guard reaches the fully extended condition.
Alternatively, the spool can be driven manually to retract the saw guard, although a biased spool is preferred. A manual spool can include a finger grip for manual rotation of the spool. Manual rotation is only likely to be required for retraction of the saw guard as extension of the saw guard can be by pulling on the saw guard itself.
The spool can connect directly to the saw guard. In that form of the invention, the saw guard can wrap around the spool as the saw guard retracts from the guard position. Not all of the saw guard will necessarily need to wrap around the spool for complete retraction of the saw guard but rather, a portion of the saw guard can wrap around the spool and a portion of the saw guard can remain separate from the spool. The portion that is separate from the spool can be a portion that is positioned in the retracted position of the saw guard for gripping by the saw user, for subsequent extension of the saw guard to the guard position. That is, the spool might be in an inaccessible position so that a tail or trailing portion of the saw guard might be left available for gripping in the retracted position of the saw guard.
In other forms of the invention, the spool can connect to an intermediate member to which the saw guard is connected. In this form of the invention, a flexible string, wire, thread, cord or line (hereinafter “line”) can connect to the spool and to a proximal end of the saw guard and as the saw guard retracts, the line wraps around the spool. In this form of the invention, the saw guard can be retracted by the action of the spool rotating, but the saw guard does not wrap around the spool, or only a very small portion wraps around the spool. This allows for a small spool to be employed as the spool only needs to accommodate the line and not the more bulky saw guard.
In a saw according to the invention, the saw guard can be retracted to any suitable position relative to the saw. In a particularly advantageous form of the invention, the saw can be provided with a hollow or semi hollow handle and the saw guard can be retracted fully or substantially into the handle in the retracted position. This advantageously protects the saw guard while the saw is being used and conveniently removes the saw guard as an obstruction to the sawing process or as an irritant to the saw user by confining or containing the saw guard within the handle.
Preferably, the spool is also housed within the interior of the handle. The spool is preferably sprung by a coil spring and adapted to recoil to draw in the saw guard to the retracted position or to pay out the guard under tension to the guard position.
Where the saw guard is retracted fully or substantially into the handle in the retracted position, the interior of the handle can include a track about which the saw guard is retracted. The track can cause the saw guard to form a loop, coil or spiral within the handle in the retracted position so that the space for accommodating the saw guard within the handle is minimized. That is, by causing the saw guard to form one or more loops, coils or spirals within the handle, the saw guard can be compacted within the handle. Where the retraction mechanism includes a flexible line connected to the spool at one end and to a proximal end of the saw guard at the other end, the line can be retracted about the track as it wraps around the spool to drag the saw guard about the track.
The retraction mechanism can operate without a spool and thus in some forms of the invention, the saw guard can be manually pushed into the retracted position from the guard position and that pushing motion can cause the saw guard to move about a track within the handle if provided. In this form of the invention, the retraction mechanism could be such as to retain the saw guard in the retracted position until the saw guard is manually moved back to the guard position. This differs from the arrangement discussed above in which the spool is biased towards the retracted position as the bias of the spool will act in that arrangement to retain the saw guard in the retracted position.
Many saw handles will include an opening through which the fingers of a saw user will extend and the track within the handle can cause the saw guard to loop, coil or spiral about that opening. In some forms of the invention, the opening will be defined by a wall or walls and internally of the handle, the wall or walls can form the track or part of the track.
Other saw handles will include a handle without an opening and in those forms of the invention, the fingers of a saw user will wrap around to the handle. In these forms of the invention, the handle can be hollow or semi hollow and can include an internal track if required for causing the saw guard to loop, coil or spiral within the handle.
In some forms of the invention, the track can be formed as an integral part of the handle of the saw and the spool can be mounted to an internal surface of the handle. The spool can be mounted for example on a boss, spigot or axle that extends from an internal surface of the handle. However, in alternative forms of the invention, either or both of the track and spool can be formed separately from the handle, such as being formed as a cartridge, for insertion into the interior of the handle. Thus, the invention can be fitted to existing saws with hollow or semi hollow handles, without redesigning or reconfiguring the handle but rather, the cartridge can formed to be inserted into the handle during manufacture or assembly of the saw.
As described above, the saw guard can be fixed in the guard position by attachment of one end of the saw guard (the distal end) to an end of the saw blade. For this, the saw blade can include a notch, recess or opening in an edge surface of the saw blade for connection with a component of the saw guard. The notch, recess or opening can be formed in the edge of the saw blade that includes the teeth, or in a different edge. Alternatively, the saw blade can include an opening inboard of the edge of the saw blade, again for connection with a component of the saw guard. Where the saw blade is under tension from a biased spool for example, then the connection between the end of the saw guard and the saw blade can be one which is maintained in place by the tension applied to the saw guard. This can be a simple form of connection whereby a component of the saw guard is received within the notch, recess or opening of the saw blade and the tension in the saw guard retains the connection until the connection is manually released.
In an alternative arrangement, the end of the saw guard connects to the free end of the saw blade without the need to engage within a notch, recess or opening of the saw blade. The end of the saw guard could for example extend about the free end of the saw blade and engage with the top edge of the saw blade, whereby the top edge is the edge which is opposite the edge of the saw blade from which the teeth project. The end of the saw guard could alternatively engage with the free end of the saw blade if the free end was oriented in a direction that allowed connection and retention of the end of the saw guard in the guard position.
The saw guard can take any suitable form. In some forms contemplated to date, the saw guard can be a rubber strip or channel that is retractable.
In other forms of the invention, the guard can comprise a plurality of links that are hingedly connected together to form an elongate chain. The hinge connection gives the saw guard its flexibility to retract and extend as required while the links can be made from durable plastics that will last the lifetime of the saw and that can provide reliability in relation to the requirement for repeated retraction and extension. Advantageously, suitable plastic links can be selected to minimize or eliminate jamming and stretching.
The links of the saw guard can be of any suitable form. The links can form a channel on one side so that in the guard position, the teeth of the saw blade are partially or fully accommodated within the channel. The arrangement can be such that as the saw guard is extended to the guard position, the channel of the saw guard travels along the edge of the saw blade from which the teeth extend, progressively accommodating the full or major portion of the saw blade teeth as the saw guard travels to the guard position. In this respect, in this form of the invention and all other forms of the invention, while the preference is for full coverage of the saw blade teeth, it remains within the scope of the invention for the saw guard to cover a major portion of the saw blade teeth rather than completely covering all of the saw blade teeth.
In other forms of the invention, the saw guard can be extended from the retracted position spaced from and without contact with the saw blade teeth and when fully or substantially extended, the saw guard can be placed or pressed into contact with the saw blade teeth for coverage. The saw guard can grip the saw blade teeth by friction for example, or can simply overlie them.
The saw guard can conveniently be marked or configured to also act as a measuring device so that it has a dual function of saw guard and measure (similar to a tape measure). Where the saw guard comprises a plurality of links that are hingedly connected together to form an elongate chain, each link can be formed to represent a unit of measure, such as 10 mm in metric, or half or one inch in imperial.
The invention may be better understood from the following non-limiting description of preferred embodiments, in which:
The saw blade 12 includes an edge 14 along which a plurality of saw teeth 15 project. The teeth 15 are shown as being fine teeth but depending on the particular saw and its intended use, the teeth can be more coarse. Also, the blade has a free end 16 remote from the handle 11 although the invention also applies to saws in which the blade is connected at both ends, such as is the case in hack saws and bow saws.
The saw 10 includes a saw guard 20 which is accommodated within an interior space of the handle 11 and which is extendable from a retracted position which is shown in
The saw guard 20 is formed from a plurality of individual links that are hingedly connected together to form an elongate chain.
The link arrangement illustrated in
The saw guard 20 is formed with an end connector 26 which is shown in more detail in
The abutment 29 abuts against a facing surface of the handle 11 in the retracted position of the saw guard 20. This terminates further retraction of the saw guard 20 to within the handle 21 upon engagement of the abutment 29 with a facing surface of the handle 11. The abutment 29 also presents a grip portion for gripping by a user of the saw to extend the saw guard 20 from within handle 11.
It will be readily evident that the
The handle parts 35 and 36 also define sections of an opening 42 which meet to form an opening through which the saw guard 20 extends and retracts from/into the handle 11. The opening is sized to allow the links 21 of the saw guard 20 to retract into and extend from the interior of the handle 11, but is too small for the abutment 29 to pass through. The abutment 29 thus sits about the outside of the opening 42 when the saw guard 20 is in the retracted position.
Guard tracks 47 are shown in
The tracks 47 are provided to cause the saw guard 20 to loop or spiral about the opening 40 of the handle 11. As shown in
The tracks 47 can be fitted to the handle part 36 either simply by placing those parts in position and then attaching the other handle part 35 in place and fixing the two parts 35 and 36 together, or the tracks can additionally be either adhesively fixed in place or connected by fasteners. In the arrangement shown, the tracks 47 are fixed in place on pins 52 (see
Assembly of the saw 10 also involves threading the line 50 through the tracks 47 and placing the spool 46 on the axle 45. When the parts 35 and 36 are connected together, the spool 46 is secured in place on the axle 45.
It can be seen from
The embodiment illustrated in
Referring to
The arrangement discussed above is very similar to that illustrated in
In the alternative, the use of a cartridge assembly means that the cartridge can be assembled and provided to the manufacturers or assemblers of saws so that the cartridge can simply be inserted in the handle when the handle is assembled, rather than the arrangement of the earlier figures, where the tracks, line and other parts are required to be inserted within the handle parts 35 and 36.
It will be evident from the figures, that a saw according to the invention can be rendered safer by the use of a saw guard. As discussed earlier herein, saw guards themselves are already known, but the present invention provides a unique and convenient guard, that is readily available to apply to the teeth of the saw blade when the saw is not in use. Likewise, removal of the saw guard is easy and convenient when the saw is to be used and there are no parts to be lost or misplaced. Moreover, the mechanism for retraction and extension of the saw guard can be applied to the handle of a saw relatively easily and inexpensively and as discussed above, the saw guard can include markings to function as a convenient tape measure.
It is noted that in
Likewise, alternative arrangements could include an end connector that engages along the upper surface 76 (see
In the arrangements discussed above in which a spring biased spool is employed, tension in the saw guard 20 can be maintained by the spool bias. However, an alternative arrangement has been developed in order to relieve the spool from the requirement of maintaining this saw guard tension.
The biasing mechanism which is shown in
The arrangement of
The secondary tension arrangement discussed above can be fully enclosed within the handle 11 and as soon as the end connector 26 is disconnected from the notch 31, the saw guard 20 can be retracted to within the handle 11 as described above, via the tension exerted by the spool 46.
The invention described herein is susceptible to variations, modifications and/or additions other than those specifically described and it is to be understood that the invention includes all such variations, modifications and/or additions which fall within the spirit and scope of the present disclosure.
Number | Date | Country | Kind |
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2016905313 | Dec 2016 | AU | national |
Number | Date | Country | |
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Parent | PCT/AU2017/051296 | Nov 2017 | US |
Child | 16434931 | US |