The present invention relates to system and method for fabrication of a PV-cell-based solar-power concentrator and, more particularly, to system and method for passive compensation of less than optimal solar-power collection caused by predetermined positioning a PV cell in a concentrator.
Solar energy will satisfy an important part of future energy needs. While the need in solar energy output has grown dramatically in recent years, the total output from all solar installations worldwide still remains around 7 GW, which is only a tiny fraction of the world's energy requirement. High material and manufacturing costs, low solar module efficiency, and shortage of refined silicon limit the scale of solar power development required to effectively compete with the use of coal and liquid fossil fuels.
The key issue currently faced by the solar industry is how to reduce system cost per unit of efficiency of energy conversion. The main-stream technologies that are being explored to improve the cost-per-kilowatt of solar power are directed to (i) improving the efficiency of a solar cell that comprises solar modules, and (ii) delivering greater amounts of solar radiation onto the solar cell. In particular, these technologies include developing thin-film, polymer, and dye-sensitized photovoltaic (PV) cells to replace expensive semiconductor material based solar cells, the use high-efficiency smaller-area photovoltaic devices, and implementation of low-cost collectors and concentrators of solar energy.
While the reduction of use of semiconductor-based solar cells is showing great promise, for example, in central power station applications, it remains disadvantageous for residential applications due to the form factor and significantly higher initial costs. Indeed, today's residential solar arrays are typically fabricated with silicon photovoltaic cells, and the silicon material constitutes the major cost of the module. Therefore techniques that can reduce the amount of silicon used in the module without reducing output power will lower the cost of the modules.
The use of devices adapted to concentrate solar radiation on a solar cell is one of such techniques. Various light concentrators have been disclosed in related art, for example a compound parabolic concentrator (CPC); a planar concentrator such as, for example, a holographic planar concentrator (HPC) including a planar highly transparent plate and a holographically-recorded optical element mounted in coordination with the surface of the PV cell. In most of the existing systems used for concentration of solar radiation that employ holographic diffractive gratings, the manner in which the gratings are disposed in relation to a given PV cell is of substantial importance, as it influences the efficiency of sun-light collection and redirection of the collected light towards the PV cell.
Embodiments of the invention provide a solar-energy collecting module that includes a first photovoltaic (PV) module defining a first PV cell having a first photo-voltaically operable surface and disposed at a first angle (with respect to a horizontal surface) that is defined by a geographical latitude of position of the first PV module. The module also includes a diffractive element disposed in proximity to the first PV module at a second angle (with respect to the horizontal surface). The second angle chosen such as to ensure that sunlight incident on and diffracted in reflection from the diffractive element is incident onto a sunlight collecting surface of the first PV cell. In a related embodiment, the first PV module includes at least two first strings each including unequal efficiency bifacial PV cells (UEB cells) electrically connected in series such that each of the cells in a first string has one side with a first conversion efficiency and an opposite side with a second conversion efficiency, the second conversion efficiency being smaller than the first conversion efficiency, wherein all UEB cells in a first string having corresponding sides with the first conversion efficiency face in a first direction. In such related embodiment the first PB module additionally includes at least two second strings each including the UEB cells electrically connected in series such that corresponding sides of the UEB cells with the second conversion efficiency face in the first direction. In a specific embodiment, at least one of the at least two first strings and at least one of the at least two second strings are electrically connected in parallel.
The first PV module and the diffractive element may be hingedly connected along a line forming portions of both a perimeter of the PV module and a perimeter of the diffractive element to define a variable dihedral angle between a plane of the PV module and a plane of the diffractive element. In a specific implementation, the solar-collecting module enables a power output, in response to sunlight incident thereon, that includes a substantially time-invariable power output.
Embodiments of the present invention provide a first PV module defining a first PV cell having a first photo-voltaically operable surface and disposed at a first angle (with respect to a horizontal surface) that is defined by a geographical latitude of position of the first PV module; and a diffractive element disposed in proximity to said first PV module to form a dihedral angle with the first PV module to ensure that sunlight incident on and diffracted in reflection from the diffractive element is incident onto a sunlight collecting surface of the first PV cell. Such first PV module includes (i) a bifacial PV cell having first and second operational surfaces; and (ii) encapsulating materials disposed to cover said first and second surfaces. The first PV module additionally includes (iii) first and second optical substrates positioned to sandwich said bifacial PV cell with encapsulating materials disposed thereon, such that each of the first and second optical substrates are in optical contact with a corresponding encapsulating material; and (iv) an internal-to-the PV-module holographic diffraction grating element configured to operate in transmission and adjacent to and substantially coplanar with the bifacial PV cell between the first and second covers. This holographic diffraction grating element is configured to redirect light, incident thereon through the first cover at a substantially normal incidence, along a path defined by total internal reflection in the second cover and ending at the second operational surface.
The invention will be more fully understood by referring to the following Detailed Description in conjunction with the Drawings, of which:
As broadly used and described herein, the reference to a layer as being “carried” on or by a surface of an element refers to both a layer that is disposed directly on the surface of an element or a layer that is disposed on another coating, layer or layers that is/are, in turn disposed directly on the surface of the element.
PV panels, or modules, or individual cells in a solar-power harvesting farm are usually mounted at an angle with respect to a horizontal surface. Such angled mounting is caused by the need to maximize a projection area of the PV cell with respect to the sun to maximize the amount of solar power collected by the cell, and results in such positioning of the PV cell that an angle between the normal to the PV-cell's surface and a line connecting the PV cell and the sun is minimized. If and when it is possible to engage an active tracking system that changes the orientation of the PV cell as the sun progresses across the sky, the dihedral angle between the sunlight-collecting surface of the PV cell and a local horizontal surface may be changed by the tracking system during the course of the day, and the neighboring cells could be mounted and reoriented such as at no time there is any substantial “dead” space (i.e., the space not efficiently covered by a PV-cell surface) left between the panels. However, the use of the active tracking system is cost-prohibitive and/or impractical from the point of view of operational characteristics such as weight, for example, at least in the case of installation of the PV-modules on residential and commercial flat roofs that have a limit to their weight-carrying capacity.
Accordingly, in this type of application, the spatial orientations of the PV-modules 110 of a solar-power collector are fixed (typically at angles close to the inclination of the sun at the equinox), as shown in
To ensure that no shading occurs, the individual PV modules 110 are spatially separated to define the separating space 120, which from the point of view of solar-power harvesting is the space substantially unused. While the shading effects may be particularly pronounced (in the northern hemisphere) at or around the winter solstice (at which time the sun's position in the sky has the lowest inclination), elimination of shading effects and optimal use of the space separating the individual spatially-fixed PV modules is advantageous at any time of exploitation of the PV module(s). There remains a need, therefore, in a solar-power collector obviating the operational shortcomings possessed by PV modules the spatial orientation of which is fixed on a flat surface.
According to an idea of the invention, a diffractive element (such as an element carrying or containing a diffraction grating, for example) is disposed in the “separating” or “dead” space (indicated as space 120 in
This invention is described in preferred embodiments in the following description with reference to the Figures, in which like numbers represent the same or similar elements. Reference throughout this specification to “one embodiment,” “an embodiment,” or similar language means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the present invention. Thus, appearances of the phrases “in one embodiment,” “in an embodiment,” and similar language throughout this specification may, but do not necessarily, all refer to the same embodiment.
The described features, structures, or characteristics of the invention may be combined in any suitable manner in one or more embodiments. In the following description, numerous specific details are recited to provide a thorough understanding of embodiments of the invention. One skilled in the relevant art will recognize, however, that the invention may be practiced without one or more of the specific details, or with other methods, components, materials, and so forth. In other instances, well-known structures, materials, or operations are not shown or described in detail to avoid obscuring aspects of the invention.
While in both
The combination of the elements 310A and 324, cooperated in saw-tooth like patterns according to
In one embodiment of the invention, the diffractive element 324 is structured to optimize the performance of a unit module installed, in a given geographic locale, according to latitude. Table 1 shows data describing three examples of a unit module, respectively optimized for operation at the latitudes of approximately 32 degrees (Tucson, Ariz.), approximately 42 degrees (New York, N.Y.), and approximately 52 degrees (London, England). In further reference to
Table 2 provides an example of an aluminum-coated ruled blazed grating for use in the embodiments of Table 1. The holographic embodiments of the diffractive element 324 are appropriately designed to have operational characteristics that are substantially identical to those of the gratings of Table 2.
As a result, the overall PV-system of the invention is structured to have a saw-tooth cross-section. In a related embodiment (not shown), for example, at least a portion of the diffractive element 220 of
In a related embodiment (not shown), individual angled-mounted PV modules and diffractive elements between those modules are combined (optionally, with the use of hinges) to form a holographic-gratings-containing and optionally foldable upon itself photovoltaic panel or system that includes multiple rows of photovoltaic cells. In one example, Yingli Solar 235 W polycrystalline solar panels and/or Yingli Solar 260 W monocrystalline solar panels can be used for this purpose (both of which panels contains 6 rows of 156 mm square solar cells). An overall solar-energy harvesting farm of an embodiment of the invention (such as that shown in
At least one of the PV module or an individual cell and an associated diffractive element could be covered with a structural protective layer of glass or plastic (or other transparent material). Alternatively or in addition, the PV module and/or the diffractive element complementing the PV module may include an encapsulating layer. Because individual PV-cells are thin and delicate, and thereby subject to breakage or other damage, for example by scratching, chemical etching, or the like, PV-cells are optionally encapsulated with an optically and IR clear adhesive such as ethyl vinyl acetate (“EVA”) or silicone. In certain embodiments, such as san embodiment 400, of the PV module 110, shown in
The operational performance of the unit modules of embodiments of the invention that incorporate diffractive elements structured according to the parameters in Tables 1 and 2 is further illustrated in
As evidenced by comparison between the curves DE and M of
It is recognized that an embodiment of the invention provides operational advantage over PV systems of related art. In particular, as evidenced by
The data representing the operation of various modules in
It is appreciated that any of the elements 310A, 310B of
While specific values chosen for these embodiments are recited, it is to be understood that, within the scope of the invention, the values of all of parameters may vary over wide ranges to suit different applications. The invention should not be viewed as being limited to the disclosed embodiments. Envisioned claims may be directed to at least a system and/or method for fabrication of a holographic optical film preform, an article of manufacture produced with the use of such system and/or method, and a computer program product for use with a system and/or method of an embodiment of the invention.
The present patent application claims benefit of and priority from the U.S. Provisional Patent Applications Nos. 61/637,178 filed on Apr. 23, 2012 and titled “Saw-Tooth Shaped Solar Panel With Holographic Reflector” and 61/637,147 filed on Apr. 23, 2012 and titled “Holographic Mirror for Between Rows In a Solar Array”. Disclosure of each of these provisional patent applications is incorporated herein in its entirety by reference, for all purposes. The present patent application is also a continuation-in-part of the co-pending U.S. patent application Ser. No. 13/743,122 filed on Jan. 16, 2013 and titled “Bussing for PV-Module with Unequal-Efficiency Bi-Facial PV-Cells”; Ser. No. 13/682,119 filed on Nov. 20, 2012 and titled “Encapsulated Solar Energy Concentrator”; and Ser. No. 13/675,855 filed Nov. 13, 2012 and titled “Flexible Photovoltaic Module”. The disclosure of each of these patent applications is incorporated herein by reference in its entirety.
Number | Date | Country | |
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61637178 | Apr 2012 | US | |
61637147 | Apr 2012 | US |
Number | Date | Country | |
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Parent | 13743122 | Jan 2013 | US |
Child | 13865805 | US | |
Parent | 13682119 | Nov 2012 | US |
Child | 13743122 | US | |
Parent | 13675855 | Nov 2012 | US |
Child | 13682119 | US |