This application claims priority from Japanese Patent Application No. 2023-111902 filed on Jul. 7, 2023. The entire content of the priority application is incorporated herein by reference.
The present disclosure relates to a scanning optical apparatus, which can be used for an image forming apparatus adopting an electrophotographic imaging method.
In a scanning optical apparatus configured to scan an image surface (e.g., a surface of a photoconductor drum) with a light beam emitted from a light source and reflected by a polygon mirror, the light beam reflected by the polygon mirror is focused on the image surface. In such a scanning optical apparatus, it is known that, when a lens surface of a scanning lens is formed to be symmetrical in a main scanning direction, a curvature of field tends to be significant.
In order to overcome the above problem, according to a conventional technique, there is known a technique that the lens surface of the scanning lens is formed to be asymmetric in the main scanning direction.
However, using the asymmetric surface in the main scanning direction makes it difficult to manufacture the lens and/or manage the accuracy of the lens surface, resulting in decreased productivity.
According to aspects of the present disclosure, there is provided a scanning optical apparatus, which has a light source configured to emit a beam, a polygon mirror configured to rotate around a rotation axis and deflect the beam emitted by the light source in a main scanning direction; and a scanning optical system configured to form an image of the beam deflected by the polygon mirror on an image surface, the scanning optical system including a first scanning lens and a second scanning lens located downstream of the first scanning lens in a direction where the beam proceeds. In such a scanning optical apparatus, a first entrance surface that is an entrance surface of the first scanning lens is symmetrical in the main scanning direction, a first exit surface that is an exit surface of the first scanning lens is symmetrical in the main scanning direction, a second entrance surface that is an entrance surface of the second scanning lens is symmetrical in the main scanning direction, a second exit surface that is an exit surface of the second scanning lens is symmetrical in the main scanning direction, an optical axis of the second exit surface is shifted with respect to an optical axis of the second entrance surface in the main scanning direction, and an optical axis of the second exit surface is tilted around an axis that is perpendicular to both the main scanning direction and the optical axis of the second exit surface.
In the scanning optical apparatus configured as above, the optical axis of the second exit surface is shifted with respect to the optical axis of the second entrance surface in the main scanning direction, and is tilted about an axis that is perpendicular to both the main scanning direction and the optical axis of the second exit surface, even if the second entrance surface and the second exit surface are symmetrical in the main scanning direction, it is possible to suppress the curvature of field to a small extent.
A detailed description will be given of an illustrative embodiment according to the present disclosure with reference to the accompanying drawings where necessary.
The light emitting optical system 10 is configured to emit the laser beam. As shown in
Optionally, the semiconductor laser 11 may be configured to have multiple light emitting points. For example, the semiconductor laser 11 may be configured such that multiple light emitting diodes are disposed in the sub-scanning direction, which is perpendicular to the plane of
The coupling lens 12 is a collimating lens which is configured to convert the laser beam emitted by the semiconductor laser 11 into a parallel beam. Alternatively, the coupling lens 12 may be configured to convert the laser beam emitted by the semiconductor laser 11 into a converging beam which is converged to a finite focusing point. Further alternatively, the coupling lens 12 may be configured to convert the laser beam emitted by the semiconductor laser 11 into a diverging beam.
The aperture stop 13 is a member having an aperture 13A for regulating a diameter of a beam formed by the coupling lens 12 and proceeds toward the polygon mirror 5.
The cylindrical lens 14 is configured to converge the beam, which is emitted from the semiconductor laser 11 and passed through the coupling lens 12 and the aperture 13A in a sub-scanning direction (i.e., a direction perpendicular to the plane of
The polygon mirror 5 has a rotation axis 5B and is configured to have multiple mirror faces 5A disposed equidistant from the rotation axis 5B. In an example shown in
The scanning optical system 7 is configured to converge the beam deflected by the polygon mirror 5 on the image surface 9A. The scanning optical system 7 includes a first scanning lens 20 and a second scanning lens 30.
The first scanning lens 20 is an f-theta (fθ) lens. That is, the first scanning lens 20 has f-theta characteristics such that the first scanning lens 20 causes the beam deflected at a constant angular velocity by the polygon mirror 5 to scan at a constant velocity on the image surface 9A. The first scanning lens 20 is also configured to converge the beam in the main scanning direction.
The second scanning lens 30 is disposed on a downstream side, in a beam travelling direction, with respect to the first scanning lens 20. The second scanning lens 30 is configured to converge the beam passed through the first scanning lens 20 on the image surface 9A to form a spot-like image. The second scanning lens 30 is configured to converge a beam mainly in the sub-scanning direction. Further, the second scanning lens 30 is configured to correct misalignment of an image forming position in the sub-scanning direction due to tilting of the mirror faces 5A of the polygon mirror 5.
The scanning optical apparatus 1 further includes a BD sensor 40. The BD sensor 40 is disposed upstream, in a rotation direction of the polygon mirror 5, with respect to the second scanning lens 30, and upstream, in the rotation direction of the polygon mirror 5, with respect to the light emitting optical system 10. The BD sensor 40 is a photosensor configured to detect a beam. For example, when the scanning optical apparatus 1 is used in a laser printer, the BD sensor is used to determine a start time for exposure of the laser beam.
In
In
The scanning optical apparatus 1 according to the present embodiment may be used for a color laser printer. Although only one conductor laser 11 is shown in
Here, a center plane 5C is defined as a plane that will be referred to in the following description. The center plane 5C is orthogonal to the axial direction of the polygon mirror 5 (i.e., the sub-scanning direction), and passes through the center of the mirror faces 5A of the polygon mirror 5.
For example, the two semiconductor lasers 11 are disposed on both sides in the direction of the rotation axis 5B of the polygon mirror 5 (i.e., in the sub-scanning direction) with respect to the center plane 5C. In this configuration, two coupling lenses 12 are provided corresponding to the two semiconductor lasers 11, respectively. Further, two aperture stops 13 each having the aperture 13A are provided corresponding to the two semiconductor lasers 11, respectively. On the other hand, regarding the cylindrical lens 14, only one cylindrical lens 14 is provided for the two semiconductor lasers 11.
A semiconductor laser 11A (i.e., one of the two semiconductor lasers 11) is shifted to one side, in the sub-scanning direction, with respect to the center plane 5C (e.g., on the lower side with respect to the center plane 5C in
In
The semiconductor laser 11A and the semiconductor laser 11B are used to form images of different colors. By equipping two sets of semiconductor lasers 11A and 11B (i.e., four semiconductor lasers), the scanning optical apparatus 1 is capable of performing exposure for forming four-color images.
The first scanning lens 20 is configured with a single lens into which both the beam from the semiconductor laser 11A and the beam from the semiconductor laser 11B enter. The second scanning lens 30 is configured with two separate lenses, one for the beam from the semiconductor laser 11A and the other for the beam from the semiconductor laser 11B. In
Hereinafter, referring to
The first scanning lens 20 has a first entrance surface 21 through which a beam enters and a first exit surface 22 through which a beam is emitted. The first entrance surface 21 has a symmetrical shape in the main scanning direction. The first exit surface 22 has a symmetrical shape in the main scanning direction. An optical axis 22C of the first exit surface 22 coincides with an optical axis 21C of the first entrance surface 21. In the following description, an optical axis 20C of the first scanning lens 20 is also referred to. The optical axis 20 is identical to the optical axis 21C and the optical axis 22C. It is noted that the “optical axis” is an “axis of symmetry” of the lens surface and is an “aspheric axis.” Thus, the optical axis 21C is the axis of symmetry of the entrance surface 21, while the optical axis 22C is the axis of symmetry of the exit surface 22.
The first entrance surface 21 and the first exit surface 22 are even-order aspherical surfaces that are axisymmetric with respect to their optical axes 21C and 22C, respectively. Concretely, each of the first entrance surface 21 and the first exit surface 22 is configured such that, when a conic constant is kes, a curvature at vertex is C, 4th to 12th aspheric coefficients are α4, α6, α8, α10 and α12, then a sag amount at distance r from the optical axis 21C or 22C is expressed by equation (1) below.
The optical axis 20C of the first scanning lens 20 is shifted in the main scanning direction with respect to a scanning centerline 9C. The scanning centerline 9C represents a center of a beam reflected by the polygon mirror 5 and incident on the first scanning lens 20 at an angle of incidence of 0 degrees. Concretely, the optical axis 20C of the first scanning lens 20 is shifted from the rotation axis 5B of the polygon mirror 5 in the main scanning direction with respect to the scanning centerline 9C by Sy1 in the main scanning direction. It should be noted that the optical axis 20C of the first scanning lens 20 is also the optical axis 21C of the first entrance surface 21 and a optical axis 22C of the first exit surface 22.
The second scanning lens 30 has a second entrance surface 31 on which a beam is incident and a second exit surface 32 through which a beam is emitted. The second scanning lens 30 has a first end portion 33 farther from the rotation axis 5B of the polygon mirror 5 and a second end portion 34 closer to the rotation axis 5B of the polygon mirror 5 as the end portions in the main scanning direction.
The second entrance surface 31 has a shape symmetrical in the main scanning direction. Concretely, the second entrance surface 31 is symmetrical in the main scanning direction with respect to the sub-scanning plane including an optical axis 31C. In other words, the optical axis 31C is an axis of symmetry of the second entrance surface 31. Further, the second exit surface 32 has a shape symmetrical in the main scanning direction. Concretely, the second exit surface 32 is symmetrical in the main scanning direction with respect to the sub-scanning plate including an optical axis 32C. In other words, the optical axis 32C is an axis of symmetry of the second exit surface 32C. The second entrance surface 31 and the second exit surface 32 are aspherical in the main scanning direction. The curvatures of the second entrance surface 31 and the second exit surface 32 in the sub-scanning direction vary continuously and symmetrically from the respective optical axis 31C and 32C outwardly in the main scanning direction, respectively. The second entrance surface 31 and the second exit surface 32 are deformed toric surfaces. Concretely, each of the second entrance surface 31 and the second exit surface 32 is configured such that, when, in the generatrix direction, a conic constant is Kvt, a curvature at vertex is C, and 4th to 10th aspherical coefficients are A4, A6, A8, A10, then a sag amount z in the generatrix direction at a coordinate y in the main scanning direction is expressed by equation (2) below.
Further, for the second entrance surface 31 and the second exit surface 32, a sag amount s in the directrix direction at a coordinate x in the sub-scanning direction is expressed by equation (3) below.
In equation (3), a radius of curvature r′ in the sub-scanning direction at a coordinate y in the main scanning direction of the second entrance surface 31 and the second exit surface 32 is expressed in equation (4) below, with the curvature at vertex in the directrix direction as Cx and B2, B4, . . . , B10 as coefficients determined for the second entrance surface 31 and the second exit surface 32, respectively.
However, the forms of expression of the second entrance surface 31 and the second exit surface 32 are not necessarily limited to the above equations.
The optical axis 31C of the second entrance surface 31 is shifted in the main scanning direction relative to the optical axis 22C of the first exit surface 22. Concretely, the optical axis 31C of the second entrance surface 31 is shifted from the optical axis 22C of the first exit surface 22, in the main scanning direction, toward the side closer to the rotation axis 5B of the polygon mirror 5 by Sy2. The optical axis 31C of the second entrance surface 31 is located closer to the rotation axis 5B of the polygon mirror 5 with respect to the scanning centerline 9C.
The optical axis 32C of the second exit surface 32 is shifted relative to the optical axis 31C of the second entrance surface 31 in the main scanning direction. Concretely, the optical axis 32C of the second exit surface 32 is shifted relative to the optical axis 31C of the second entrance surface 31 by Sy2R in the main scanning direction toward the side farther from the rotation axis 5B of the polygon mirror 5. The optical axis 32C of the second exit surface 32 is on the farther side from the rotation axis 5B of the polygon mirror 5 with respect to the scanning centerline 9C.
The optical axis 32C of the second exit surface 32 is tilted with respect to the optical axis 31C of the second entrance surface 31 about an axis orthogonal to both the main scanning direction and the optical axis 32C of the second exit surface 32 (i.e., about a point 32M in the drawings). Concretely, the optical axis 32C of the second exit surface 32 is tilted with respect to the optical axis 31C of the second entrance surface 31 by Tα2R so that the first end portion 33 is farther from the rotation axis 5B.
As shown in
The optical axis 31C of the second entrance surface is tilted with respect to the center plane 5C, which is perpendicular to the axial direction of the polygon mirror 5, so that the other end portion, in the sub-scanning direction, of the second scanning lens 30 is closer to the polygon mirror 5. In
In the scanning optical apparatus 1 described above, the optical axis 32C of the second exit surface 32 is shifted with respect to the optical axis 31C of the second entrance surface 31 in the main scanning direction, and is tilted about an axis that is perpendicular to both the main scanning direction and the optical axis 32C of the second exit surface 32. According to this configuration, even if the second entrance surface 31 and the second exit surface 32 are symmetrical in the main scanning direction, it is possible to suppress the curvature of field to a small extent.
Further, the second entrance surface 31 and the second exit surface 32 are symmetrical in the main scanning direction. According to this configuration, manufacturing of the lens and management of its accuracy are easier, and productivity can be improved. In addition, the first entrance surface 21 has an axisymmetric shape, which makes it easy to manufacture.
The inventor has confirmed that the scanning optical apparatus 1 described in the embodiment can achieve a desired optical performance. In the process of confirmation, the specifications of the scanning optical apparatus 1 were as indicated in
The second scanning lens 30 was a lens having surfaces represented by equations (2) and (3) described above, respectively, and the respective coefficients of equations (1) and (2) were the values shown in
An optical analysis of the image formation state at the image surface 9A under the conditions described above shows that the beam diameter in the main scanning direction is less than 80 μm over the entire scanning range from one end to the other, as shown in
It should be noted that aspects of the present disclosure are not necessarily limited to the embodiment described above, but the configuration may be modified in various ways without departing from aspects of the present disclosure.
Number | Date | Country | Kind |
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2023-111902 | Jul 2023 | JP | national |