The present invention relates to a scarfing machine for machining a scarf face on a first edge of a veneer while transporting the veneer, the first edge located in the fiber direction of the veneer.
Japanese Patent Application Laid-Open No. 2009-73202 (Patent Document 1) discloses a scarfing machine. The scarfing machine includes supporting tables each having a support surface for supporting both edges of a veneer in the fiber direction, circular saws disposed in the vicinity of both edges of the veneer for machining a scarf face on the edges of the veneer, and pressing units disposed in the vicinity of the contact portions where the circular saws and the veneer first come into contact for pressing the veneer against the support surfaces.
In the scarfing machine, both edges of a veneer are pressed against the support surfaces by the pressing unit in the vicinity of the contact portions where the circular saws and the veneer first come into contact. That is, both edges of a veneer are scarfed with any deflection such as twist and curve being straightened, and thereby good scarf faces can be achieved.
From the perspective of improving productivity, a scarfing machine has been proposed that machines scarf faces on both edges of a veneer while transporting the veneer. In the scarfing machine as well, in order to achieve good scarf faces, it is possible to install a pressing unit as in the scarfing machine described in the above-mentioned publication. However, in such a scarfing machine for machining the scarf faces on both edges of a veneer while transporting the veneer, a frictional force acts, in the direction opposite to the transport direction, on the portions between both edges of the veneer and the pressing unit and between both edges of the veneer and the supporting surface. As a result, for example, if both edges of the veneer have cracks or crevices, there is a risk that the resulting scarf faces are not good enough. In other words, the frictional force generated between both edges of the veneer and the pressing unit and between both edges of the veneer and the supporting surface acts in the direction of widening the cracks and crevices on both edges of the veneer, thereby causing the scarf faces to be damaged. Sometimes, both edges of the veneer are machined with the cracks and crevices widened, which eventually generates scarf face unmachined portions. When the widened cracks and crevices return to their original state due to the elasticity of the veneer, the resulting scarf faces may have steps therein. These risks mean there is still room for improvement in terms of both improving productivity and achieving a well-machined scarf face.
The claimed invention was made in view of the above issues, and one objective of the claimed invention is to provide a technique that contributes to improvement in both productivity and achieving of well-machined scarf faces.
A scarfing machine according to the claimed invention has adopted the following means for achieving the above objective.
A preferred embodiment of a scarfing machine according to the claimed invention is configured to machine a scarf face on a first edge of a veneer in the fiber direction of the veneer while transporting the veneer. The scarfing machine includes a frame, a holding-transporting unit disposed on the frame to be movable in the transporting direction, a machining unit having a cutter for machining a scarf face, a first-edge transport unit including a mount section for mounting the first edge at least at a contact position where the first edge and the cutter first come into contact, and a pressing unit disposed at least partially inside of a projection area of the mount section on a second virtual projection plane when viewed from one side in the vertical direction. The holding-transporting unit includes a holding unit for holding the veneer such that the first edge protrudes and also the protruding first edge is extending in the transporting direction of the veneer. The machining unit is placed intermediate of a transport path of the veneer such that a projection of the first edge intersects with a projection of the cutter on a first virtual projection plane when viewed from one side of the transport direction. The first-edge transport unit is configured for transporting the first edge in the transport direction at least at the contact position and a pressing position that is upstream of and adjacent to the contact position in the transport direction. The pressing unit is configured for pressing the first edge toward the mount section at the pressing position.
Here, the “contact position” in the claimed invention typically corresponds to a position of a virtual straight line orthogonal to the transporting direction. The virtual straight line also passes through the intersection of the first edge's projection and the cutter's projection on a virtual projection plane when the first contact state of the first edge of the veneer and the cutter is viewed from one side of the vertical direction. The “pressing position adjacent to the contact position” in the claimed invention preferably encompasses the contact position itself and the positions separated from the contact position by a predetermined distance. Here, the predetermined distance is desirably shorter to the contact position, but is a concept that accepts, for example, a distance equal to or less than half the length of a veneer in the transport direction. Note that the aspect where the pressing position is separated from the contact position by a predetermined distance preferably encompasses the aspects where a third object (e.g., a cover) is disposed between the pressing position and the contact position.
According to the claimed invention, the first edge of a veneer where a scarf face is machined is transported by the first-edge transport unit in the direction identical to the transport direction of the veneer. As a result, the frictional force acting on the first edge in the direction opposite to the transport direction can be reduced, the frictional force being caused by pressing of the first edge by the pressing unit. This configuration makes it possible, when the first edge has some cracks or crevices, to reduce the moment occurring in the direction of widening the cracks or crevices caused by the above-described frictional force, or in the direction of excessively closing the cracks or crevices. Hence, it is possible to well decrease any defects in the resulting scarf face, generation of unmachined scarf face portions that is caused by machining of the widened cracks or crevices, or steps in the resulting scarf face that are caused by the returning (opening) of the cracks or crevices due to the elasticity of the veneer after scarfing has been conducted with the cracks or crevices being excessively closed.
Note that when the dimension of a veneer along the fiber direction is changed (here, the dimension corresponds to the dimension of the veneer orthogonal to both the transport direction and the plate thickness direction of the veneer), the amount of protrusion of the first edge from the holding unit changes. When the amount of protrusion increases, in the traditional scarfing machines, that is, in the scarfing machines without the first-edge transport unit, the machining unit and the pressing unit need to be arranged in a direction away from the holding unit (direction of the protrusion) based on the increased amount of protrusion of the first edge. However, if the distances increase between the machining unit and the pressing unit and the holding unit, more specifically, the distances from the holding unit to the machining unit and the pressing unit (the distances in the direction orthogonal to both the transport direction and the plate thickness direction of the veneer) increase, the above-mentioned moment increases. Thus, it is necessary to change the placement of the holding unit so that the distances from the holding unit to the machining unit and the pressing unit are maintained at a predetermined distance or less. As a result, more improvement of the scarfing machine is required. According to the claimed invention, since the above-mentioned moment can be reduced, the distance from the holding unit to the machining unit and the pressing unit (the distance in the direction orthogonal to both the transport direction and the plate thickness direction of the veneer) is not required to maintain at a predetermined value or less: instead, only rearrangement of the machining unit and pressing unit is necessary. Hence, required improvement of the scarfing machine can be limited from increasing.
Furthermore, since the first edge can be pressed toward the mount section by the pressing unit, machining of a scarf face can be conducted while correcting any deflection such as twist and curve of the first edge. Since the scarf face is machined on the first edge while the veneer is transported, the productivity can be improved compared to a configuration in which the scarf face is machined on the first edge while the transport of the veneer is temporarily stopped.
According to another embodiment of the scarfing machine of the claimed invention, the first-edge transport unit is a conveyor having an endless belt as the mount section. The endless belt includes a first surface for mounting the first edge, and a second surface opposite to the first surface. The first edge includes a third surface that is able to contact the first surface, and a fourth surface opposite to the third surface. The pressing unit includes a first contact section that is configured for contacting the fourth surface and disposed opposite to the first surface. A first distance from a projection of the first contact section of the pressing unit in a pressable state on the first virtual projection plane to a projection of the first surface on the first virtual projection plane is less than or equal to a plate thickness of the first edge.
According to the present embodiment, the first edge can be reliably pressed against the endless belt by the pressing unit. This allows the first edge to be reliably transported in the transport direction, and thereby the occurrence of scarf face defects, generation of unmachined scarf face portions, and generation of steps in the scarf face can be more reliably reduced.
According to another embodiment of the scarfing machine of the claimed invention, the first-edge transport unit further includes a supporting section for supporting the first edge at least at the contact position. The supporting section is disposed at a position adjacent to the first-edge transport unit and opposite to the holding unit with respect to the first-edge transport unit when viewed from one side of the transport direction. The pressing unit further includes a second contact section configured for contacting the fourth surface. The supporting section includes a third contact section disposed opposite to the second contact section and configured for contacting the third surface. A second distance from a projection of the second contact section of the pressing unit in a pressable state on the first virtual projection plane to a projection of the third contact section on the first virtual projection plane is less than or equal to a plate thickness of the first edge. The “position adjacent to the first-edge transport unit” in the claimed invention preferably encompasses a position that is in contact with the first-edge transport unit, as well as positions separated from the first-edge transport unit by a predetermined distance. Here, the predetermined distance is desirably shorter to the first-edge transport unit. For example, the distance between the first-edge transport unit and the supporting section is set to be smaller than the distance between the first-edge transport unit and the holding unit. Note that the aspect where the first-edge transport unit is separated from the supporting section by a predetermined distance preferably encompasses the aspects where a third object (e.g., a cover) is disposed between the first-edge transport unit and the supporting section.
According to the present embodiment, the first edge can be reliably pressed against the endless belt by the pressing unit, and the first edge can be reliably pressed against the supporting section by the pressing unit. This allows the first edge to be reliably transported in the transport direction, and thereby the occurrence of scarf face defects, generation of unmachined scarf face portions, and generation of steps in the scarf face can be more reliably reduced. At the same time, scarfing is achieved while correcting any deflection such as twist and curve of the first edge.
According to another embodiment of the scarfing machine of the claimed invention, the conveyor includes a first pulley around which the endless belt is wound, and a motor connected to the first pulley for rotating the first pulley. The first pulley is configured for contacting the first surface. The coefficient of friction between the first pulley and the first surface is greater than the coefficient of friction between the first pulley and the second surface.
According to the present embodiment, the rotational driving force of the first pulley can be reliably transmitted by the endless belt. Thereby, the performance to transport the first edge in the transport direction can be improved.
According to another embodiment of the scarfing machine of the claimed invention, the pressing unit includes a first pressing section having the first contact section and a second pressing section having the second contact section.
According to the present embodiment, the first edge can be reliably pressed against the endless belt by the first pressing section. This allows the first edge to be reliably transported in the transport direction, and thereby the occurrence of scarf face defects, generation of unmachined scarf face portions, and generation of steps in the scarf face can be more reliably reduced. In addition, the second pressing section makes it possible to reliably press the first edge against the supporting section. This allows scarfing to be conducted on the first edge in a stable state, ensuring a well-machined scarf face.
According to another embodiment of the scarfing machine of the claimed invention, the scarfing machine further includes a supporting unit. The supporting unit is disposed at a position adjacent to the first-edge transport unit and opposite to the holding unit with respect to the first-edge transport unit when viewed from one side of the transport direction, for supporting the first edge at least at the contact position. The first-edge transport unit includes a disc body having an outer peripheral surface as the mount section, and a driving section for rotating the disc body. The first edge includes a fifth surface that is able to come into contact with the outer peripheral surface, and a sixth surface opposite to the fifth surface. The pressing unit further has a fourth and a fifth contact section for contacting the sixth surface. The supporting unit includes a sixth contact section configured to come into contact with the fifth surface. The fourth contact section is arranged to face the outer peripheral surface. The fifth contact section is arranged to face the supporting unit. A third distance from a projection of the fourth contact section of the pressing member in a pressable state on the first virtual projection plane to a projection of the outer peripheral surface on the first virtual projection plane is equal to or less than a plate thickness of the first edge. A fourth distance from a projection of the fifth contact section of the pressing unit in a pressable state on the first virtual projection plane to a projection of the sixth contact section on the first virtual projection plane is less than or equal to a plate thickness of the first edge. The “position adjacent to the first-edge transport unit” of the claimed invention preferably encompasses a position in contact with the first-edge transport unit, as well as positions separated from the first-edge transport unit by a predetermined distance. Here, the predetermined distance is desirably shorter to the first-edge transport unit. For example, the distance between the first-edge transport unit and the supporting unit is set to be smaller than the distance between the first-edge transport unit and the holding unit. Note that the aspect where the first-edge transport unit is separated from the supporting unit by a predetermined distance preferably encompasses the aspects where a third object is disposed between the first-edge transport unit and the supporting unit.
According to the present embodiment, the first edge can be reliably pressed against the outer peripheral surface of the disc body by the pressing unit. This allows the first edge to be reliably transported in the transport direction, and thereby the occurrence of scarf face defects, generation of unmachined scarf face portions, and generation of steps in the scarf face can be more reliably reduced. In addition, the pressing unit makes it possible to reliably press the first edge against the supporting unit. This allows scarfing to be conducted on the first edge while correcting any deflection such as twist and curve of the first edge.
According to another embodiment of the scarfing machine of the claimed invention, the outer peripheral surface of the disc body has concave and convex parts.
According to the present embodiment, compared to a disc body with no concave and convex parts on the outer peripheral surface, the disc body with concave and convex parts on the outer peripheral surface has a larger frictional force occurring between the outer peripheral surface of the disc body and the first edge when the disc body rotates. Thus, the first edge can be reliably transported in the transport direction. As a result, the occurrence of scarf face defects, generation of unmachined scarf face portions, and generation of steps in the scarf face can be more reliably reduced. Here, the “frictional force” includes piercing.
According to another embodiment of the scarfing machine of the claimed invention, the scarfing machine further includes a control unit for controlling the holding-transporting unit and the first-edge transport unit. The control unit is configured to determine a transport speed of the first edge at which the first edge is transported by the first-edge transport unit based on a moving speed of the holding-transporting unit in the transport direction, and also to control the first-edge transport unit such that the first edge is transported at the determined transport speed.
According to the present embodiment, the transport speed at which the first-edge transport unit transports the first edge of a veneer in the transport direction can be set to a speed determined based on the transport speed at which the holding transport unit transports the veneer in the transport direction. This makes it possible to more effectively reduce the moment acting in the direction of widening the cracks or crevices of the first edge.
According to another embodiment of the scarfing machine of the claimed invention, the control unit is configured to control the conveyor such that the transport speed of the first edge by the first-edge transport unit is lower than the transport speed of the veneer by the holding-transporting unit until the first edge reaches the contact position.
According to the present embodiment, the transport speed of the first edge by the first-edge transport unit is lower than the transport speed of the veneer by the holding-transporting unit. Thus, until the first edge reaches the contact position, the first edge is subjected to a frictional force in a direction opposite to the transport direction. The frictional force acts in the direction of closing the cracks or crevices when there are cracks or crevices on the downstream side of the first edge in the transport direction. As such, it is possible to reduce the generation of unmachined scarf face portions that is caused by machining of the cracks or crevices in a widened state. As a result, even if the first edge has cracks or crevices on the downstream side thereof in the transport direction, scarfing can be conducted satisfactorily.
According to another embodiment of the scarfing machine of the claimed invention, the control unit is configured to control the conveyor such that the transport speed of the first edge by the first-edge transport unit is greater than the transport speed of the veneer by the holding-transporting unit after the first edge has reached the contact position.
According to the present embodiment, after the first edge has reached the contact position, the transport speed of the first edge by the first-edge transport unit excesses the transport speed of the veneer by the holding-transporting unit. Thus, the first edge is subjected to a frictional force in the direction identical to the transport direction. The frictional force acts in the direction of closing the cracks or crevices when there are cracks or crevices on the upstream side of the first edge in the transport direction. Accordingly, generation of unmachined scarf face portions, which occurs when scarfing is conducted with the cracks or crevices being widened in the first edge, can be reduced. As a result, even if there are cracks or crevices on the upstream side of the first edge in the transport direction, scarfing can be conducted satisfactorily.
According to another embodiment of the scarfing machine of the claimed invention, the control unit is configured to control the conveyor such that the transport speed of the first edge by the first-edge transport unit is equal to the transport speed of the veneer by the holding-transporting unit.
According to the present embodiment, even if the first edge has cracks or crevices, the frictional force caused by the transport surface can be limited from acting excessively in the direction of closing or widening the cracks or crevices. This can well reduce any scarf face defects, any unmachined scarf face portions that occur when scarfing is conducted with the cracks or crevices being widened, and/or any steps in the scarf face that occur when the cracks or crevices return to their original (open) state due to the elasticity of the veneer after scarfing has been conducted with the cracks or crevices being closed. As a result, even if the first edge has cracks or crevices, scarfing can be conducted satisfactorily.
According to the claimed invention, a scarfing device can be provided that contributes to both improvement in productivity and achievement of a well-machined scarf face.
Next, the best mode for carrying out the present invention will be described using examples.
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The base bodies 14a, 14b basically have the same shape. As shown in
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As described above, the clamping-transporting unit 4 moves in the transport direction TD with a veneer 90, which has been carried in from the carry-in conveyor 80, being clamped between the clamping bars 28, 28 and the clamping bars 29, 29, so as to transport the veneer 90 to the carry-out conveyor 82.
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Such machining units 6, 7 arranged as described above are configured to machine scarf faces that are parallel to each other on both edges 90a, 90b of a veneer 90. Note that the machining units 6, 7 are located at approximately middle of the frame 2 in the longitudinal direction, and configured to machine scarf faces onto both edges 90a, 90b of a veneer 90 while the veneer 90 is transported by the clamping-transporting unit 4 to the carry-out conveyor 82.
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The circular saw contacting sections 54, 55 function to receive the circular saws while scarfing is being conducted on both edges 90a. 90b of a veneer 90, and are positioned on the mount surfaces 50a, 52a of the bases 50, 52 so as to contact the tips of the circular saws 40a, 41a, as shown in
The pressing units 56, 57 include: lever sections 56a, 57a (see
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In contrast, when the air cylinders 56d, 57d are driven in the direction in which the rods R. R extend, the pressing units 56, 57 swing (rotate) clockwise around the swing shafts SS, SS (clockwise in
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The auxiliary conveyors 60, 62 are basically identical to each other in configuration. The auxiliary conveyors 60, 62 include four pulleys Pr1, Pr2, Pr3, Pr4, an endless belt BLT wound around the pulleys Pr1, Pr2, Pr3, Pr4, and a motor M3 having a rotational shaft (not shown) that is connected to the pulley Pr3. The endless belt BLT is an example configuration corresponding to the “mount section” of the claimed invention.
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As described above, the upper surfaces 54a, 55a (the surfaces opposite to the contact sections 58, 59) of the circular saw contacting sections 54, 55 are flash with the mount surfaces 50a, 52a. Accordingly, even if the endless belt BLT between the pulley Pr1 and the pulley Pr2 deflects and contacts the mount surfaces 50a, 52a, the outer surfaces OS, OS are positioned above the upper surfaces 54a, 55a, that is, positioned closer to the contact sections 58, 59. Note that, in the present embodiment, the pressing units 56, 57, and the bases 50, 52, the auxiliary conveyors 60, 62, and the circular saw contacting sections 54, 55 are arranged so that the following relational expressions hold true. Thus, both edges 90a, 90b of a veneer 90 can be reliably pressed against the outer surfaces OS. OS of the endless belt BLT and the upper surfaces 54a, 54a of the circular saw contacting sections 54, 55 by the contact sections 58, 59 of the pressing units 56, 57.
where a1 is the distance from the projections of the contact sections 58, 59 of the pressing units 56, 57 in a pressable state on a virtual projection plane when the scarfing machine 1 is viewed from one side of the transport direction to the projections of the outer surfaces OS. OS on the virtual projection plane; t is the plate thickness of both edges 90a, 90b of a veneer 90 (see
The pulleys Pr3. Pr4 are fixed to the inner surfaces of the bases 50, 52 (the surfaces directed toward the clamping bars 28, 29 among the surfaces of the bases 5052), similar to the pulleys Pr1, Pr2 (see
Note that the inner surface IS is wound around the pulleys Pr1, Pr2. Pr4s, and the outer surface OS is wound around the pulley Pr3. Here, the coefficient of friction between the outer surface OS and the pulley Pr3 is set to be larger than the coefficient of friction between the inner surface IS and the pulley Pr3. This setting allows the rotational driving force of the pulley Pr3 to be reliably transmitted by the endless belts BLT, BLT. As a result, it is possible to improve the transport performance of both edges 90a and 90b of a veneer 90 in the transport direction TD.
The control device 70 is configured as a microprocessor centered on a CPU, and includes, in addition to the CPU, a ROM for storing processing programs, a RAM for temporarily storing data, an input/output port, and a communication port. The control device 70 receives, through the input port, a detection signal from a sensor for detecting that a veneer 90 is carried into the scarfing machine 1 from the carry-in conveyor 80, and a detection signal from a sensor for detecting the clamping and release of the veneer 90 by the clamping bars 28 and 29. The control device 70 outputs a driving signal to the motors M1, M2, a driving signal to the motors 40b, 41b, a driving signal to the air cylinders 24a, 24a, 24a, 24a, 26a, 26a, 26a, 26a, a driving signal to the air cylinders 56d, 57d, and a driving signal to the motor M3, for example. The control device 70 is an example configuration corresponding to the “control unit” of the claimed invention.
Next, the operation of the scarfing machine 1 of the above-described configuration will be described. When a veneer 90 is carried from the carry-in conveyor 80 to a position where it can be clamped by the pair of clamping bars 28, 29, the CPU of the control device 70 causes the air cylinders 24a, 24a, 24a. 24a, 26a, 26a, 26a. 26a to be driven so as to clamp the veneer 90 by the pair of clamping bars 28, 29.
Subsequently, the CPU of the control device 70 causes the motors M1. M2 to be driven so as to transport the clamped veneer 90 to the carry-out conveyor 82 at a speed V1 in the transport direction TD, and also causes the motors M3, M3 to be driven so as to rotate the endless belts BLT, BLT of the auxiliary conveyors 60, 62 at a speed V2. Here, in the present embodiment, the speed V2 is set to be slightly lower than the speed V1.
Further, the CPU of the control device 70 causes the motors 40b, 41b to be driven so as to rotate the circular saws 40a, 41a, and also causes the air cylinders 56d, 57d to be driven such that the pressing units 56, 57 (the contact sections 58, 59) press both edges 90a, 90b of the veneer 90 with a predetermined pressing force toward the endless belts BLT, BLT and the circular saw contacting sections 54, 55 (the upper surfaces 54a, 55a).
Once both edges 90a, 90b of the veneer 90 are transported at the speed V1 in the transport direction TD, reach the upstream edges of the endless belts BLT, BLT, and are mounted onto the outer surfaces OS, OS of the endless belts BLT, BLT, both edges 90a, 90b of the veneer 90 are then transported at the speed V2 in the transport direction TD by the endless belts BLT, BLT. That is, the veneer 90 is transported by the pair of clamping bars 28, 29 in the vicinity of the middle of the fiber direction FD at the speed V1 in the transport direction TD, and both edges 90a, 90b of a veneer 90 are transported by the endless belts BLT, BLT at the speed V2 in the transport direction TD.
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The speed V2 of the edge 90a in the transport direction TD is lower than the speed V1 of the veneer 90 transported by the pair of clamping bars 28, 29 in the transport direction TD, and thereby a moderate moment acts on the veneer 90 in the direction of closing the crack Cr1, wherein the moment being caused by the above-described frictional force acting in the direction opposite to the transport direction TD. As a result, it is possible to effectively reduce any unmachined scarf face portions that occur when scarfing is conducted with the crack Cr1 located downstream of the transport direction TD being widened, and/or any steps in the scarf face that occur when the crack Cr1 returns to its original (open) state due to the elasticity of the veneer 90 after scarfing has been conducted with the crack Cr1 being excessively closed.
Then, when both edges 90a. 90b of the veneer 90 reach the contact position CpL, the CPU of the control device 70 causes the motors M3. M3 to be driven such that the endless belts BLT, BLT of the auxiliary conveyors 60, 62 rotate at a speed V3. Here, in the present embodiment, the speed V3 is set to be slightly greater than the speed V1.
In this way, after both edges 90a, 90b of veneer 90 have reached the contact position CpL, that is, after the scarfing on both edges 90a, 90b has started, the speed V3 of the edge 90a running in the transport direction TD excesses the speed V1 of the veneer 90 in the transport direction TD transported by the pair of clamping bars 28, 29, and thereby a moderate moment acts on the edge 90a in the direction of closing the crack Cr2, wherein the moment being caused by the frictional force in the same direction as the transport direction TD. As a result, it is possible to effectively reduce any unmachined scarf face portions that occur when scarfing is conducted with the crack Cr2 located upstream of the transport direction TD being widened, and/or any steps in the scarf face that occur when the crack Cr2 returns to its original (open) state due to the elasticity of the veneer 90 after scarfing has been conducted with the crack Cr2 being excessively closed. Here, the “after both edges 90a, 90b of veneer 90 have reached” and the “after the scarfing on both edges 90a, 90b has started” encompass the concept of “immediately after the reach” and “immediately after the start”, and also the “after a predetermined period of time after the reach” and the “after a predetermined period of time after the start.”
In addition, if the dimension of a veneer 90 to be scarfed in the direction along the fiber direction FD (the dimension of a veneer 90 in the direction orthogonal to both the transport direction TD and the thickness direction of the veneer 90) is changed to a larger one, the amount of protrusion of both edges 90a and 90b from the clamping bars 28 and 29 increases. Accordingly, in order to regulate the protrusion amount of both edges 90a, 90b to a predetermined amount for scarfing, it is necessary to relocate (move) the supporting tables 8, 9 away from the clamping bars 28, 29. In this case, the distance from the supporting tables 8, 9 to the clamping bars 28, 29 increases, and the moment increases, the moment being proportional to the distance and the above-described frictional force and also acting in the direction of widening the above-described cracks Cr1, Cr2 or in the direction of excessively closing the cracks Cr1 and Cr2. In order to reduce the moment, conventionally, it is also necessary to change the arrangement of the clamping bars 28, 29 (to change the structure of the clamping-transporting unit 4) along with the change in the arrangement of the supporting tables 8, 9 so that the distance from the supporting tables 8, 9 to the clamping bars 28, 29 is decreased. However, in the present embodiment, since the above-described frictional force can be reduced, it is possible to cope with this problem by simply changing the arrangement of the supporting tables 8, 9. As a result, it is possible to deal with any dimensional differences in veneers 90 while limiting the extent of changes to the scarfing machine 1.
According to the present embodiment, scarfing is conducted onto both edges 90a, 90b while deflection such as twist and curve of both edges 90a, 90b that occurs in both edges 90a, 90b is corrected by the pressing units 56, 57 (the contact sections 58, 59), which thereby secures scarf faces to be well-machined. In addition, both edges 90a, 90b are reliably pressed against the outer surfaces OS. OS of the endless belts BLT, BLT by the pressing units 56, 57 (the contact sections 58, 59), thereby enabling both edges 90a, 90b to be reliably transported in the transport direction TD. Thus, any occurrence of scarf face defects, generation of unmachined scarf face portions, and generation of steps in the scarf face can be reliably reduced.
Needless to say, since the scarfing is conducted on both edges 90a and 90b while the veneer 90 is transported, the productivity is improved as compared to a configuration in which scarfing is conducted on both edges 90a and 90b while the transport of a veneer 90 is temporarily stopped.
In the present embodiment, the surfaces of the contact sections 58, 59 of the pressing units 56, 57 that are located opposite to the circular saw contacting sections 54, 55 and the endless belts BLT, BLT decline gradually approaching the circular saw contacting sections 54, 55 and the endless belts BLT, BLT toward the tips (toward the left side of
In the present embodiment and the above modification, the mount surfaces 50a, 52a are separated from the inner surfaces IS, IS of the endless belts BLT. BLT by a predetermined distance. However, a configuration is possible in which there is no predetermined distance therebetween, that is, the inner surfaces IS, IS are in contact with the mount surfaces 50a, 52a.
In the present embodiment, the single pair of pressing units 56, 57 press both edges 90a, 90b of a veneer 90 toward the endless belts BLT. BLT and the circular saw contacting sections 54, 55. However, as shown in
where a3 is the distance from the projections of the contact sections 258, 259 of the pressing units 256, 257 in a pressable state on a virtual projection plane when the scarfing machine 1 is viewed from one side of the transport direction to the projections of the outer surfaces OS, OS on the virtual projection plane (see
Here, the contact sections 258, 259 correspond to the “first contact section” of the claimed invention, the contact sections 158, 159 correspond to the “second contact section” of the claimed invention, the upper surfaces 54a, 55a correspond to the “third contact section” of the claimed invention, the upper surface 91 corresponds to the “fourth contact section” of the claimed invention, the outer surfaces OS, OS correspond to the “first surface” of the claimed invention, the inner surfaces IS, IS are an example configuration corresponding to “second surface” of the claimed invention. The lower surface 93 opposite to the upper surface 91 (see
According to the configuration, it is possible to reliably press both edges 90a, 90b against the upper surfaces 54a. 55a of the circular saw contacting sections 54, 55 by the pressing units 156, 157 (the contact sections 158, 159), and thereby scarfing is conducted on both edges 90a, 90b in a stable state. In addition, both edges 90a, 90b can be reliably pressed against the outer surfaces OS, OS of the endless belts BLT, BLT by the pressing units 256, 257 (the contact sections 258, 259). This allows both edges 90a, 90b to be reliably transported in the transport direction TD. As a result, any occurrence of scarf face defects, generation of unmachined scarf face portions, and generation of steps in the scarf face can be more reliably reduced.
In the present embodiment and the above modification, the auxiliary conveyors 60, 62 are used to transport both edges 90a, 90b of a veneer 9) in the transport direction TD. However, the configuration is not limited to this one. For example, as shown in modified scarfing machines 300, 400, 500 in
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As shown in
The pressing units 56, 57, the bases 50, 52, the disc transport mechanisms 360, 362, 460, 462, 560, 562, and the circular saw contacting sections 54, 55 are arranged so that the following relative expressions hold true.
where a5 is the distance from the projections of the contact sections 58, 59 of the pressing units 56, 57 in a pressable state on a virtual projection plane when the scarfing machine 1 is viewed from one side of the transport direction to the projections of the outer peripheral surfaces 361a, 363a, 461a, 463a, 561a, 563a on the virtual projection plane; t is the plate thickness of both edges 90a. 90b of a veneer 90 (see
In the present embodiment, the speed (V2) at which the endless belts BLT, BLT transport both edges 90a. 90b of a veneer X) until both edges 90a, 90b reach the contact position CpL is set to be lower than the speed (V1) at which the pair of clamping bars 28, 29 transport the veneer 90. After both edges 90a, 90b have reached the contact position CpL, that is, after scarfing on both edges 90a, 90b has started, the speed (V3) at which the endless belts BLT, BLT transport both edges 90a, 90b is set to be lower than the speed (V1) at which the pair of clamping bars 28, 29 transport the veneer 90. However, the configuration is not limited to this one. For example, a configuration is possible in which, until both edges 90a, 90b of a veneer 90 reach the contact position CpL, the speed (V2) at which the endless belts BLT. BLT transport both edges 90a, 90b is smaller than the speed (V1) at which the pair of clamping bars 28, 29 transport the veneer 90, and after both edges 90a, 90b have reached the contact position CpL, that is, after scarfing has started on both edges 90a, 90b, the speed (V1) at which the pair of clamping bars 28, 29 transport the veneer 90 is equal to the speed (V1) at which the endless belts BLT, BLT transport both edges 90a, 90b. Alternatively, a configuration is possible in which, until both edges 90a, 90b of a veneer 90 reach the contact position CpL, the speed (V1) at which the pair of clamping bars 28, 29 transport the veneer 90 is equal to the speed (V1) at which the endless belts BLT, BLT transport both edges 90a, 90b, and after both edges 90a, 90b has reached the contact position CpL, that is, after scarfing has started on both edges 90a, 90b, the speed (V3) at which the endless belts BLT, BLT transport both edges 90a, 90b is greater than the speed (V1) at which the pair of clamping bars 28, 29 transport the veneer 90. Further, the speed (V1) at which the endless belts BLT, BLT transport both edges 90a, 90b may be set to be constantly equal to the speed (V1) at which the pair of clamping bars 28, 29 transport the veneer 90.
The above-described configurations also limit the frictional force that is caused by pressing of both edges 90a. 90b by the pressing units 56, 57 and that acts on both edges 90a, 90b in the direction opposite to the transport direction TD. Accordingly, when both edges 90a, 90b has cracks or crevices, the moment can be reduced that occurs in the direction of widening the cracks or crevices caused by the above-described frictional force, or in the direction of excessively closing the cracks or crevices. Hence, it is possible to well decrease any defects in the resulting scarf face, generation of unmachined scarf face portions that is caused by machining of the widened cracks or crevices, or steps in the resulting scarf face that are caused by the returning (opening) of the cracks or crevices due to the elasticity of the veneer after scarfing has been conducted with the cracks or crevices being closed. As a result, even if the first edge has cracks or crevices, scarfing can be conducted satisfactorily.
In the present embodiment and the above modification, the clamping-transporting unit 4 includes the upper-side clamper 20 and the lower-side clamper 22, and the upper-side clamper 20 and the lower-side clamper 22 clamp a veneer 90 therebetween so that the veneer 90 is transported in the transport direction TD. However, the configuration is not limited to this one. For example, as shown in a modified clamping-transporting unit 604 illustrated in
In the present embodiment and the above modification, a veneer 90 is transported in the transport direction TD while being clamped. However, the configuration is not limited to this one. As long as a veneer 90 is transported in the transport direction TD in a state where the veneer 90 is held, a configuration is possible in which, instead of the clamping-transporting unit 4, a suction-transporting unit is used for transporting a veneer 90 in the transport direction TD with the veneer 90 being sucked, or a sticking-transporting unit is used for transporting a veneer 90 in the transport direction TD with the veneer 90 being stuck and held, for example.
In the present embodiment and the above modification, even if the endless belt BLT between the pulley Pr1 and the pulley Pr2 deflects and contacts the mount surfaces 50a, 52a, the outer surfaces OS. OS are positioned above the upper surfaces 54a, 55a, that is, positioned closer to the contact sections 58, 59. However, the configuration is not limited to this one, as long as both edges 90a. 90b of a veneer 90 are reliably pressed against the outer surfaces OS, OS of the endless belt BLT and the upper surfaces 54a, 55a of the circular saw contacting sections 54, 55 by the contact sections 58, 59, 158, 159, 258, 259 of the pressing units 56, 57, 156, 157, 256, 257. For example, as shown in the modified supporting tables 8A, 9A, 808A, 809A in
In the present embodiment and the above modification, the scarfing machine 1 includes the circular saw contacting sections 54, 55. However, the circular saw contacting sections 54, 55 may be omitted.
The present embodiment shows an example of an embodiment for carrying out the claimed invention. Therefore, the claimed invention is not limited to the configurations of the present embodiment. The correspondence between each component of the present embodiment and each component of the claimed invention is shown below.
Number | Date | Country | Kind |
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2021-137079 | Aug 2021 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2022/005248 | 2/10/2022 | WO |