Scheme for operation of step wave power converter

Abstract

A step wave power converter includes a plurality of transformers each configured to receive a Direct Current (DC) voltage from one or more independently generated power sources. Each transformer comprising a primary winding and a secondary winding. A plurality of bridge circuits control different DC voltage inputs from one of the multiple independently generated power sources into the primary windings. One or more processors are configured to use a Phase-Shifted Carrier Pulse Width Modulation (PSCPWM) scheme to operate the bridge circuits in order to produce steps for a step wave Alternating Current (AC) output from the secondary windings.

Description

FIELD OF THE INVENTION

The disclosure relates generally to power converters.

BACKGROUND OF THE INVENTION

The general class of multilevel inverters comprises of, among others, a type known as Cascaded Multilevel Inverters. Cascaded inverters have been used in the industry for high power applications. Among the techniques for controlling these cascade converters include a carrier-based Pulse Width Modulation (PWM) scheme known as phase-shifted carrier PWM (PSCPWM).

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a diagram of a single-phase cascaded multilevel inverter.

FIG. 2 is a diagram of a single-phase step wave inverter.

FIG. 3 is a diagram showing a phase-shifted carrier PWM scheme.

FIG. 4 shows an asymmetrically sampled sine-triangle PWM scheme.

FIG. 5 shows an output voltage from a cascaded inverter.

FIG. 6 shows an output voltage from the step wave inverter shown in FIG. 2.

FIG. 7 shows the diagram of a 5-level step wave inverter.

FIG. 8 shows waveforms from a 5-level step wave inverter

DETAILED DESCRIPTION

A Phase-Shifted Carrier Pulse Wave Modulation (PSCPWM) scheme is implemented in a step wave power converter for a stand-alone inverter mode of operation. The foregoing and other objects, features and advantages of the invention will become more readily apparent from the following detailed description of a preferred embodiment of the invention which proceeds with reference to the accompanying drawings.

FIG. 1 shows a single-phase cascaded inverter 10. The inverter 10 comprises N II-bridges 12 and is capable of producing (2N+1) voltage levels from a Direct Current (DC) power source 14. Each bridge 12 consists of switching gates S_k1-S_k4, (k=1, 2, . . . N, where k is the k^th bridge and N is the number of bridges) which are controlled in response to signals from a control board (not shown). Each switching gate S_k1-S_k4 may be fitted with an antiparallel diode to allow shorting current to flow. The switching gates in certain embodiments could use Insulated Gate Bipolar Transistor (IGBT) modules having four IGBTs or Metal Oxide Semiconductor Field Effect Transistor (MOSFET). However, other type of switching devices could also be used.

Activating gates S₁₃ and S₁₂ and deactivating gates S₁₁ and S₁₄ in Bridge#1 creates a voltage V_o,1=V_DC,1. Deactivating gates S₁₃ and S₁₁ and activating gates S₁₂ and S₁₄ in Bridge#1 shorts V_o,1=0.

The cascaded inverter topology requires that all the DC sources 14 be isolated from each other. This isolation feature allows the outputs of the H-bridges 12 to be added together vectorially. This fact is illustrated in FIG. 1. At any time instant t, V_o,1(t), V_o,2(t), . . . , V_o,N(t) are the output voltages of Bridge #1, Bridge#2, . . . , Bridge #N, respectively. Since the DC sources 14 are isolated from each other, the inverter output voltage V_op(t), is given by the sum of individual H-bridge output voltages and is expressed by the following equation:V_op(t)=V_o,1(t)+V_o,2(t)+ . . . +V_o,N(t)  (1)

The schematic of a single-phase step wave power converter 20 with N H-bridges 12 is shown in FIG. 2. In general, each H-bridge 12 can be supplied from a separate DC source 14. This is shown in FIG. 2 where the DC voltage sources 14 for Bridge #1, Bridge#2, . . . , Bridge #N are represented by V_DC,1, V_DC,2, . . . , V_DC,N respectively. The inverter 20 also comprises of N transformers 16. The output of each bridge 12 is tied to the primary winding 16A of the corresponding transformer 16.

As seen in FIG. 2, Bridge #1, Bridge #2, . . . , Bridge #N are tied to the primary windings 16A of transformers T₁, T₂, . . . , T_N respectively. The outputs 18 of Bridge #1, Bridge #2, . . . , Bridge #N are designated by V_o,1, V_o,2, V_o,N respectively, and the output voltage at the corresponding transformers 16 are designated by V_SEC,1, V_SEC,2, . . . , V_SEC,N, respectively. The secondary windings 16B of all the transformers 16 are tied in series. The resultant inverter voltage 22, V_op,SW, is the sum of the transformer voltages. If at any given time instant t, the instantaneous transformer voltages are V_SEC,1(t), V_SEC,2(t), . . . , V_SEC,N(t) then V_op,SW(t) is given by:V_op,SW(t)=V_SEC,1(t)+V_SEC,2(t)+ . . . +V_SEC,N(t)  (2)

For both topologies in FIG. 1 and FIG. 2, the output voltages of the individual H-bridges 12 are isolated from each other and thus can be added up to yield the resultant inverter voltage. For this to happen in a cascaded inverter 10 in FIG. 1, the DC sources 14 for the individual H-bridges 12 are isolated from each other. This allows the output of one H-bridge 12 to feed into the next H-bridge 12 without causing any circulating currents.

In the case of a Step Wave Inverter 20 in FIG. 2, the DC sources 14 may or may not be isolated from each other. However, the outputs of the individual H-bridges 12 are isolated from the rest of the bridges in the inverter 20 through the use of transformers 16. In both the cascaded inverter 10 and the Step Wave Inverter 20, the outputs 18 of the individual H-bridges 12 are isolated from the rest of the bridges. Since in both the cascaded inverter and the Step Wave Inverter the outputs of the individual H-bridges are isolated from the rest of the bridges, and also because the individual H-bridge outputs get combined to give the resultant inverter voltage, similar PWM techniques can be employed for both the topologies. Applying the same gating signals to control the power transistors in the two topologies will result in inverter waveforms that are identical to each other, differing only in magnitude. This underlying principle is used in this invention whereby a PWM technique commonly used for Cascaded Multilevel inverter is applied for the Step Wave Inverter.

PSCPWM Scheme for Cascaded Inverters

For the case of operation of one single-phase H-bridge inverter 10 with 3-level naturally sampled modulation, the analytical solution for all the harmonics is known. It has also been shown that for series-connected single-phase bridges some dominant harmonics can be cancelled by appropriately phase-shifting the carriers for the bridges. This modulation process is denoted as phase-shifted carrier PWM, or PSCPWM.

The underlying principle of PSCPWM is to retain sinusoidal reference waveforms for the two phase legs of each H-bridge 12 that are phase shifted by 180° and then to phase shift the carriers of each bridge to achieve additional harmonic cancellation around the even carrier multiple groups.

To illustrate, FIG. 3 shows the carrier waveforms 36 and 38 and reference waveforms 30 and 32 for the 2 single-phase H-bridges 12 that are connected in series to form a 5-level cascaded inverter. FIG. 3 shows two sinusoidal reference waveforms 30 and 32. Each waveform is assigned for one leg of the H-bridge 12. For instance, in FIG. 3 Sine Ref #1 is used as a reference for Leg a for both the H-bridges in the inverter 10, and Sine Ref #2 is used as a reference for Leg b for both the H-bridges 12. Sine Ref #1 and Sine Ref #2 are phase shifted by 180°. FIG. 3 also shows the carriers, Carrier #1 and Carrier #2 that are the carrier waveforms for Bridge 41 and Bridge #2 respectively.

In general, a cascaded inverter 10 with N bridges 12 will have N carriers where Carrier #1, Carrier #2, . . . , Carrier #N are the carrier waveforms for Bridge #1, Bridge #2, . . . , Bridge #N respectively. The two reference waveforms 30 and 32 are phase shifted from each other by 180°, and each reference waveform is assigned to one leg of the H-bridges, as discussed for the case of 5-level inverter. As before, Sine Ref #1 is used as a reference for Leg a of all the N H-bridges in the inverter, and Sine Ref #2 is used as a reference for Leg b for all the N H-bridges in the inverter.

In FIG. 3, the carrier frequency is chosen as 5 times the reference waveform frequency for illustration purposes. For actual inverter operation the carrier frequency is typically a few tens to a few hundreds of times the fundamental frequency. FIG. 3 also shows the normalized amplitudes of the carrier waveforms 36 and 38 and reference waveforms 30 and 32 as 1 and M respectively, where M is the modulation index, and 0≦M≦1.

Modulation index M is the ratio of peaks of the carrier and reference waveforms. In other words, for a single H-bridge 12, a modulation index of M will result in an output voltage with peak of M*V_DC, and the fundamental component of this output voltage has a RMS value of M*V_DC/√{square root over (2)}. For N cascaded bridge inverters 10 operating with DC voltage V_DC, the RMS value of the fundamental component of the output voltage is given by:

$\begin{array}{cc}{V}_{\mathrm{op},{\mathrm{CASC}}_{-}\mathrm{RMS}}=\frac{N*M*V_{\mathrm{DC}}}{\sqrt{2}}& \left(3\right)\end{array}$

The output voltage waveform also contains harmonics due to switching action of the converter. For sine PWM the dominant harmonics are located near the multiples of the switching frequency. For cascaded bridges, PSCPWM can be used be cancel some of these harmonics. Theoretical analysis has shown that optimum harmonic cancellation is achieved by phase shifting each carrier by (i−1) π/N, where i is the i^th H-bridge and N is the number of series-connected H-bridges.

Therefore, for two cascaded H-bridges 12, the carriers need to be phase shifted by 90°, for three cascaded H-bridges the carriers need to be phase shifted by 60°, and so on. In other words if the carrier waveforms 36 and 38 have periods of ΔT, then for two cascaded H-bridges 12, the carriers need to be phase shifted by ΔT/4, for three cascaded H-bridges the carriers need to be phase shifted by ΔT/6, and so on. This is illustrated in FIG. 3 where the carriers 36 and 38 for two cascaded H-bridges 12 are shown phase shifted by ΔT/4. It should be noted here that in order for harmonic cancellation to take place all the DC voltage sources should have the same magnitude, i.e.V_DC,1=V_DC,2= . . . =V_DC,N=V_DC  (4)

FIG. 3 shows the “naturally sampled” sine-triangle modulation, which is quite difficult to implement in a digital modulation system. The modern popular alternative is to implement the modulation system using a “regular sampled” PWM strategy, where the low-frequency reference waveforms 30 and 32 are sampled and then held constant during each carrier interval. These sampled values are compared against the triangular carrier waveforms 36 and 38 to control the switching process of each phase leg, instead of the sinusoidally varying reference.

For triangular carriers 36 and 38, sampling can be symmetrical or asymmetrical. For symmetrical sampling, the references 30 and 32 are sampled at either the positive or negative peaks of the carriers 36 and 38 and then held constant for the entire carrier interval. For asymmetrical sampling the references 30 and 32 are sampled every half carrier 36 and 38 at both the positive and negative carrier peaks.

Sampling the reference signals 30 and 32 produce a stepped waveform which is phase delayed with respect to the original reference waveforms 30 and 32. For symmetrical sampling, this delay is one half the carrier interval, while for asymmetrical sampling this delay is one quarter the carrier interval.

In the digital implementation this phase delay can be compensated by phase advancing the reference waveforms 30 and 32 by the appropriate time interval. The most common implementation for a digital PWM controller is using a digital controller around a microcontroller or a Digital Signal Processor (DSP). Good harmonic performance may be achieved by using 3-level asymmetrical regular sampled PWM for each H-bridge 12 in the cascaded inverter 10. The waveform synthesis for the cascaded converter 10 and step wave converter 20 may be similar. Therefore the 3-level asymmetrical regular sampled PWM is used for also implementing PSCPWM for the step wave inverter.

FIG. 4 shows the switching waveforms for both legs of an H-bridge 12, selected as Bridge #1 in FIG. 1 for illustration. FIG. 4 shows two half-periods 36A and 36B of the carrier wave 36, labeled Interval 1 and Interval 2 respectively.

The reference waveform samples for Leg a corresponding to Interval 1 and Interval 2 are Ref_Val 1a and Ref_Val 2a respectively, and the reference waveform samples for Leg b corresponding to Interval 1 and Interval 2 are Ref_Val 1b and Ref_Val 2b respectively. The reference samples are obtained after adjusting for the one quarter of the carrier period introduced due to sampling.

As can be seen, the switched waveforms for each leg are obtained by comparing the carrier wave 36 with the reference sample values. Each phase leg of the inverter switches to the upper DC rail (V_DC) 14A when the reference value Ref_Val 1a, Ref_Val 2a, Ref_Val 1b, or Ref_Val 2b exceeds the carrier wave 36, and switches to the lower DC rail (0) 14B when the reference value falls below the carrier.

Following this scheme, the control signals for the power transistors can be generated. For the H-bridge under example (Bridge #1 of the cascaded inverter shown in FIG. 1) the states of the switches in the H-bridge corresponding to the switching waveforms are as indicated in FIG. 4.

Waveform 50A shows the output voltage of Leg b at node 12B. During Interval 1 the reference value 1 Ref_Val 1b exceeds the carrier waveform 36A for the time interval t₀-t₂. Accordingly, the output voltage at node 12B is set to +V_DC during the time interval t_o-t₂ by activating switch S₁₃ (i.e. turning the switch ON) and deactivating switch S₁₄ (i.e. turning the switch OFF). During time interval t₂-t₃ the carrier waveform 36A exceeds the reference value Ref_Val 1b. Accordingly, the output voltage at node 12B is set to 0 during the time interval t₂-t₃ by activating switch S₁₄ (i.e. turning the switch ON) and deactivating switch S₁₃ (i.e. turning the switch OFF). During Interval 2 carrier waveform 36B exceeds the reference value Ref_Val 2b for the time interval t₃-t₄. Accordingly, the output voltage is set to 0 during the time interval t₃-t₄ by activating switch S₁₄ and deactivating switch S₁₃ During time interval t₄-t₆ the reference value Ref_Val 2b exceeds the carrier waveform 36B. Accordingly, the output voltage is set to +V_DC during the time interval t₄-t₆ by activating switch S₁₃ and deactivating switch S₁₄.

Waveform 50B shows the output voltage of Leg a at node 12A. During Interval 1 the reference value Ref_Val 1a exceeds the carrier waveform 36A for the time interval t₀-t₁. Accordingly, the output voltage at node 12A is set to +V_DC during the time interval t₀-t₁ by activating switch S₁₁ and deactivating switch S₁₂. During time interval t₁-t₃ the carrier waveform 36A exceeds the reference value Ref_Val 1a. Accordingly, the output voltage at node 12A is set to 0 during the time interval t₁-t₃ by activating switch S₁₂ and deactivating switch S₁₁. During Interval 2 carrier waveform 36B exceeds the reference value Ref_Val 2a for the time interval t₃-t₅. Accordingly, the output voltage is set to 0 during the time interval t₃-t₅ by activating switch S₁₂ and deactivating switch S₁₁ During time interval t₅-t₆ the reference value Ref_Val 2a exceeds the carrier waveform 36B. Accordingly, the output voltage is set to +V_DC during the time interval t₅-t₆ by activating switch S₁₁ and deactivating switch S₁₂.

The combination of waveforms 50A and 50B produce waveform 50C where the output of Bridge #1 (V_op,1) is equal to 0 during the time interval t₀-t₁, moves to V_DC during the time interval t₁-t₂, moves to 0 during the time interval t₂-t₄, moves to V_DC during the time interval t₄-t₅, moves to 0 during the time interval t₅-t₆ etc.

FIG. 5 shows a sketch of the cascaded inverter output voltage, V_op,CASC (before any filtering is performed. It can be seen that the resulting inverter voltage comprises of (2N+1) levels, and each level has the magnitude V_DC.

Using PSCPWM in Step Wave Conversion

The PSCPWM is selected for the single-phase configuration of step wave inverter for stand-alone application whereby the converter performs DC-AC power conversion to supply a local load. The details of implementation of PSCPWM for a 5-level step wave inverter given below show that the inherent transformer leakage inductance can be used to eliminate external inductance and filter the output voltage.

Referring again to FIG. 2, the PSCPWM described above for cascaded inverter 10 in FIG. 1 can also be used with the step wave power converter 20 shown in FIG. 2. As mentioned for the case of the cascaded inverter, the desired harmonic elimination can be attained when all the DC voltage sources 14 have the same magnitude. This condition has been expressed earlier by Eq. 4. In practice this condition is directly achieved by tying all the H-bridges 12 to the same DC source 14 with magnitude, say V_DC.

Any DC voltage source 12 can be used e.g. a battery bank, a photovoltaic array, a fuel cell etc. The N transformers 16 that are part of the inverter 20 are identical, with the primary to secondary winding ratio 1:R. Thus a pulse of V_DC on the primary 16A of any transformer 16 will result in a voltage pulse of R*V_DC on the secondary winding 16B of the transformer 16.

In applying the PSCPWM technique to the step wave inverter 20, the sine-triangle modulation and the generation of gating signals for the power transistors is the same as the cascaded inverter. As mentioned previously, the 3-level asymmetrical regular sampled PWM provides good harmonic performance for implementing PSCPWM.

A sketch of the resulting inverter voltage before any filtering is performed is shown in FIG. 6. As with the cascaded inverter, the inverter voltage comprises of 2N+1 levels. A comparison of FIG. 5 and FIG. 6 shows that there is a difference in the magnitude of each level. For the step wave inverter the presence of transformers results in each level being of the magnitude R*V_DC.

For cascaded inverter 10 (FIG. 1) operating with a modulation index M the expression for the RMS value of the fundamental component of the output voltage has been given in Eq. 3. Following the discussion above, for a step wave inverter 20 operating with a modulation index M the expression for the RMS value of the fundamental component of the output voltage is given by:

$\begin{array}{cc}{V}_{\mathrm{op},{\mathrm{SW}}_{-}\mathrm{RMS}}=\frac{N*M*V_{\mathrm{DC}}*R}{\sqrt{2}}& \left(5\right)\end{array}$

The PSCPWM scheme was tested with a 3-level asymmetrical regular sampling on a prototype single-phase step wave inverter 20. The prototype was designed for operation with high-density Li-ion battery pack. The AC output 22 of the inverter 20 was 120V, 60 Hz, 2.4 kW continuous output power. The inverter 20 can be designed for 5-level operation i.e. with 2H-bridges and 2 transformers. One implementation used DC and AC operating voltages resulting in transformer voltage ratio of 1:1.43. The carrier frequency was chosen as 4500 Hz, thus yielding a carrier to fundamental ratio of 4500/60=75.

A digital implementation of PSCPWM is carried out as shown in FIG. 7 using a digital signal processor (DSP) 70. The two reference waveform tables can be stored in on-chip memory as look-up tables. The PWM signals for controlling the switches in the inverter can be generated by encoding the asymmetrically sampled sine-triangle PWM scheme illustrated in FIG. 4 that has already been described above. In FIG. 7, the PWM signals for Leg a and Leg b for Bridge# 1 are labeled as PWM1a and PWM1b respectively and the PWM signals for Leg a and Leg b for Bridge# 2 are labeled as PWM2a and PWM2b respectively. FIG. 7 also shows the block for deadband circuit 61 for generating control signals for switches, and the block for driver circuit 62 for the necessary gate drive.

FIG. 8 shows the load voltage and load current for the 5-level step wave inverter for a non-linear load comprising of 2 computers and a resistive load bank. For stand-alone inverter operation it is expected that the inverter 20 will supply a near-sinusoidal voltage to an AC load. The limits for the different voltage harmonics are specified in IEEE 519-1992 standard.

In order to attain a sine-wave quality and reduce the harmonic content in the output voltage for all stand-alone inverters, some sort of filtering is applied in the output 22 in FIG. 2. This kind of filtering can be achieved by some combination of inductors and capacitors. FIG. 2 shows a simple LC-filter 80, 82 comprised of the components L_f and C_f and a load 84 at the output 22 of the step wave inverter 20.

The size and values of the filter components 80 and 82 depend upon the magnitude of harmonics present in the output voltage and the level of attenuation desired. A high harmonic content in the output voltage 22 results in large L_f and C_f. The superior harmonic performance of the PSCPWM scheme results in output voltage that inherently has a low harmonic content. This ensures that the filter components L_f and C_f are small.

Furthermore, from FIG. 2, it can be seen that the leakage inductance of the transformers 16 is in series with the filter inductance 82. If each transformer 16 has an equivalent leakage inductance of L_σ referred to the secondary side 16B of the transformers 16, then for N transformers 16 the total filter inductance is given by:L_filter=L_f+(N*L_σ)

Thus, it can be seen that the transformer leakage inductance contributes to the total filter inductance. This can be used to reduce the size of the external inductance, L_f. With a proper choice of the filter capacitance, C_f, it is possible to eliminate L_f. This useful feature is demonstrated on a prototype step wave inverter with PSCPWM. The leakage inductance of each transformer is measured to be 60 μH, giving a total of 120 μH for the 2 transformers 16. It is found that using only the leakage inductance of the transformers and a 15 μF filter capacitor gives excellent power quality for the output voltage for different kinds of loads. As can be seen in FIG. 6 the load voltage is nearly sinusoidal and meets all the limits for harmonics specified in IEEE 519-1992.

The system described above can use dedicated processor systems, micro controllers, programmable logic devices, or microprocessors that perform some or all of the operations. Some of the operations described above may be implemented in software and other operations may be implemented in hardware.

For the sake of convenience, the operations are described as various interconnected functional blocks or distinct software modules. This is not necessary, however, and there may be cases where these functional blocks or modules are equivalently aggregated into a single logic device, program or operation with unclear boundaries. In any event, the functional blocks and software modules or features of the flexible interface can be implemented by themselves, or in combination with other operations in either hardware or software.

Having described and illustrated the principles of the invention in a preferred embodiment thereof, it should be apparent that the invention may be modified in arrangement and detail without departing from such principles. I claim all modifications and variation coming within the spirit and scope of the following claims.

Claims

1. A step wave power converter comprising: a plurality of transformers each configured to receive a Direct Current (DC) voltage from one or more independently generated power sources, each transformer comprising a primary winding and a secondary winding;a plurality of bridge circuits controlling different DC voltage inputs from one of the multiple independently generated power sources into the primary windings; andone or more processors configured to use a Phase-Shifted Carrier Pulse Width Modulation (PSCPWM) scheme to operate the bridge circuits in order to modulate multiple variable width pulses onto multiple individual voltage steps output from the bridge circuits for a step wave Alternating Current (AC) output from the secondary windings, wherein each of the bridge circuits are assigned different associated carrier waves that have frequencies that are multiple times greater than a frequency of a reference waveform and have predetermined carrier wave values that are independent of the voltage steps output by the bridge circuits, and wherein the one or more processors compare each of the individual carrier waves with different points in the reference waveform to determine when to selectively have the bridge circuits associated with the different individual carrier waves connect the DC voltages to the transformers and modulate the variable width pulses onto the voltage steps output by the bridge circuits.

2. The step wave power converter of claim 1 wherein the one or more processors asymmetrically sample the reference waveform values with the carrier wave values to determine when to selectively have the bridge circuits connect the one or more DC voltages to the transformers.

3. The step wave power converter of claim 1, wherein: multiple carrier wave values are generated for multiple bridge circuits;a first set of reference waveform values corresponding to a first reference waveform are used for comparing with the carrier wave values of a first carrier wave and for selectively turning on a first pair of switches for a first leg of the bridge circuits controlling a positive output terminal for one of the bridge circuits; anda second set of reference waveform values corresponding to a second reference waveform phase shifted from the first reference waveform are used for separately comparing with the carrier wave values for the same carrier wave and for selectively turning on a second pair of switches generated for a second leg of the bridge circuits controlling a negative output terminal for the one of the bridge circuits.

4. The step wave converter of claim 3, wherein different carrier waves are associated with each of the different bridge circuits, wherein each of the different carrier waves comprise triangular waveforms phase shifted in relation to each other according to a total number of bridge circuits and the first and second reference waveforms are compared with each of the different carrier waves and are sinusoidal waveforms phase shifted in relation to each other by 180 degrees.

5. The step wave power converter of claim 2, wherein each of the bridge circuits include: a first switch coupled between a positive power source terminal and a negative output terminal;a second switch coupled between a negative power source terminal and the negative output terminal;a third switch coupled between the positive source terminal and a positive output terminal; anda fourth switch coupled between the negative power source terminal and the positive output terminal.

6. The step wave power converter of claim 5, wherein the one or more processors: deactivate the first switch and activate the second switch when a first reference waveform value for a first reference waveform exceeds the carrier wave values;deactivate the third switch and activate the fourth switch when a second reference waveform value for a second reference waveform phase shifted from the first reference waveform exceeds the carrier wave values;activate the third switch and deactivate the fourth switch when a third reference waveform value for the second reference waveform exceeds the carrier wave values; andactivate the first switch and deactivate the second switch when a fourth reference waveform value for the first reference waveform exceeds the carrier wave values.

7. The step wave power converter of claim 2 wherein the one or more processors generate the carrier wave values and the reference waveform values.

8. The step wave power converter according to claim 1 including a filter coupled to outputs of the transformers to reduce harmonics in the AC output from the secondary windings.

9. The step wave power converter according to claim 8 including using transformer leakage inductance to reduce an amount of inductance used in the filter.

10. A method for controlling a step wave power converter, comprising: supplying a Direct Current (DC) voltage input to the step wave power converter;transforming the DC voltage input into a plurality of steps of a step wave Alternating Current (AC) waveform;providing multiple different phase shifted carrier waves each associated with a different one of the steps in the AC waveform and each having a frequency that is multiple times greater than a frequency associated with the AC waveform; andusing phase shift carrier pulse width modulation when transforming the DC voltage input into the AC waveform by comparing one or more of the carrier waves associated with the different steps of the AC waveform with one or more reference waves and modulating variable width pulses on the steps of the step wave AC waveform according to the comparison between the carrier waves and the reference waves.

11. The method of claim 10 wherein: supplying a DC voltage input comprises supplying a plurality of DC voltage inputs to a plurality of transformers; andphase shift carrier pulse width modulating the DC voltage input comprises comparing one or more of the carrier waves with one or more of the reference waves and connecting or disconnecting the DC voltage input to the plurality of transformers according to the comparisons.

12. The method of claim 10 further comprising: generating reference waveform values;generating carrier waveform values; andcomparing the reference waveform values with the carrier wave values to selectively determine when to apply the DC voltage as a step in the AC waveform.

13. The method of claim 12 further comprising: generating a first set of reference waveform values for a first group of switches in an inverter circuit for phase shift carrier pulse width modulating the DC voltage into the AC waveform; andgenerating a second set of asymmetric reference waveform values for a second group of switches in the same inverter circuit for asymmetric phase shift carrier pulse width modulating the DC voltage into the AC waveform.

14. The method according to claim 13 including offsetting the phase between the first and the second set of reference waveform values by 180 degrees.

15. The method of claim 10 further comprising filtering the phase shift carrier pulse width modulated DC voltage to reduce harmonics in the AC output.

16. The method of claim 15 including using transformer leakage inductance to reduce an amount of inductance required to filter the phase shift carrier pulse width modulated DC voltage.

17. A step wave power converter comprising: a plurality of transformers each configured to receive a Direct Current (DC) voltage from one or more independently generated power sources, each transformer comprising a primary winding and a secondary winding;a plurality of bridge circuits controlling different DC voltage inputs from one of the one or more independently generated power sources into the primary windings; anda modulation circuit configured to generated steps for a step wave Alternating Current (AC) output from the secondary windings by comparing reference waveform values with carrier waveform values and then selectively having the bridge circuits connect and disconnect the DC voltages to the transformers according to the comparisons between reference waveform values with carrier waveform values, wherein the modulation circuit causes the individual bridge circuits to each generate variable width pulses on either side of a constant DC voltage step wave.

18. The step wave power converter of claim 17 wherein the reference waveform values are for a sinusoidal waveform and the carrier waveform values are for a triangular waveform.

19. The step wave power converter of claim 17 wherein the reference waveform values comprise two 180° phase shifted sinusoidal reference waveforms that each control a different phase leg in each of the bridge circuits and the carrier waveform values comprise different phase shifted triangular waveforms each controlling a different one of the bridge circuits.

20. The step wave power converter according to claim 17 wherein: a first set of the reference waveform values corresponding to a first reference waveform are used for comparing with the carrier waveform values and for selectively turning on a first pair of switches for a first leg of the bridge circuits controlling a positive output terminal for the bridge circuits; anda second set of the reference waveform values corresponding to a second reference waveform phase shifted from the first waveform are used for separately comparing with the carrier wave values and for selectively turning on a second pair of switches generated for a second leg of the bridge circuits controlling a negative output terminal for the bridge circuits.