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The invention addresses current enhanced needs of scooter users by offering quick and easily understandable disassembly, interchangeability, and reassembly of hub components.
Although simple wheels of themselves predate recorded human history, improvements and unique modifications directed to specific uses have occurred and have been disclosed during the industrial revolution and continue currently.
In stark contrast to the simple wooden board, produce crate, and skate-wheel creations typically and primarily made and used by children of the early and mid-20th century, scooters as sports and recreation equipment are now enjoyed by persons well into young adulthood. These more sophisticated users subject scooters and scooter wheels to much more demanding environments than mere childs' play, including professional competitions.
Sophisticated scooter users also like to be able to select and modify wheel and tire configurations to match particular activities, environments, or ambient conditions, and they enjoy the option to change these configurations so as to readily and easily optimize their equipment at will.
In response to these modern demands, scooters now include composite materials and high-performance mechanical components and operate at higher speeds, accelerations, and forces, and are more likely to be used in intermittent free-fall. Scooter users now include persons of adult size and mass, and so scooter tires and the wheels which retain them are now subject to unprecedented and severe duty environments of rider load forces, lateral forces and braking forces, all contributing to accelerated wear in some tire materials of choice.
Furthermore, a new social activity among scooter users is to exchange tires and other components with other uses so that each may try another's configurations or materials, and discussions, observations, and performance trials of these diverse configuration become a basis of social intercourse.
This specification concentrates specifically on wheel assemblies designed for scooters, wherein components are easily and readily disassembled, modified, exchanged or replaced, and installed on scooters. Other wheel applications such as motor vehicles, pedal-powered vehicles, wheel barrows, carts for bulk transport, and wheels for outdoor machinery, and configurations such as solid hub wheels, spoke wheels and swivel caster wheels are thus generally outside the scope of the invention.
The invention relates to wheels used for modern recreational scooters as technologically advanced and highly engineered sports and recreational equipment.
It is therefore a first objective of the invention is to provide to scooter users and owners a new kind of wheel comprising a hub, rim and tire assembly which can be quickly and easily disassembled and reassembled, especially for the purpose of exchanging tires, by any user especially including people of modest mechanical skill or strength.
Another objective of the invention is to offer a collection of a small or limited number of components which the user can mentally apprehend easily how these parts are to be assembled correctly; i.e, that by visual inspection or during disassembly, the proper method of reassembly becomes self-evident, especially when it is desired to exchange a worn tire for a new tire.
Another objective of the invention is to instill where possible into the assembly process aspects of poka-yoke, that is, prevention of improper assembly by designing components which can only be arranged into a correct assembly.
Another objective of the invention is to reliably establish and enforce concentricity of the rim with respect to its axis of revolution, and also to lock the hub halves, rim, and tire into a single rotatably coupled, unitary assembly. However, constraining the act of assembly of hub components to one or more discrete or specific angular alignments with respect to the is not necessary within the role of scooter wheels. Examples of such constrained assemblies are spoked wheels or and a typical automobile wheel, where a finite integer number of holes in a hub or rim engage with a complementary number of spokes or studs. The possible angular alignments of the tire to the axle is thus constrained to the number of spoke-receiving holes in a radial array of a hub or rim, or the integer count of a number of hub studs on any given pattern diameter of such a radial array, which register with complementary holes on some other component such as automobile wheels. It is thus a corollary objective of the invention to simplify the assembly process by eliminating the non-advantageous constraint of limiting the angular location of a rim with respect to a hub or axle to a finite set of arrangements. Such limitation adds no particular benefit to scooter wheel users disassembling and reassembling their wheels.
However, one other objective of the invention is to allow rotation of the wheel and its hub around an axle, while generating sufficient clamping forces and friction forces to prevent extraneous and unwanted movement or slipping of other parts with respect to each other, so as to eliminate unnecessary wear, noise, or unplanned or catastrophic disassembly of the assembles parts by mechanical failure. Thus when properly assembled and in use, the tire should not slip with respect to the rim, neither should the rim slip with respect to the affixed hub or hub parts, and threaded fasteners should not loosen of their own accord.
It is therefore a yet further objective of the invention to provide an assembly method by which the stresses in the rim and the tire are limited to within a known safe operating range for their materials.
Some people whose mechanical acumen is limited have difficulty with assembling asymmetrical parts, so a further objective of the invention is to avoid asymmetrical parts except where said asymmetry may act as a poka-yoke enforcement of a correct arrangement of parts.
Various modifications and additions can be made to the embodiments discussed without departing from the scope of the invention. For example, while the embodiments described above refer to particular features, the scope of this invention also includes embodiments having different combination of features and embodiments that do not include all of the above described features.
A further understanding of the nature and advantages of particular embodiments may be realized by reference to the remaining portions of the specification and the drawings, in which like reference numerals are used to refer to similar components. When reference is made to a reference numeral without specification to an existing sub-label, it is intended to refer to all such multiple similar components.
While various aspects and features of certain embodiments have been summarized above, the following detailed description illustrates a few exemplary embodiments in further detail to enable one skilled in the art to practice such embodiments. The described examples are provided for illustrative purposes and are not intended to limit the scope of the invention.
In the following description, for the purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of the described embodiments. It will be apparent to one skilled in the art, however, that other embodiments of the present invention may be practiced without some of these specific details. Several embodiments are described herein, and while various features are ascribed to different embodiments, it should be appreciated that the features described with respect to one embodiment may be incorporated with other embodiments as well. By the same token, however, no single feature or features of any described embodiment should be considered essential to every embodiment of the invention, as other embodiments of the invention may omit such features.
In this application the use of the singular includes the plural unless specifically stated otherwise, and use of the terms “and” and “or” is equivalent to “and/or,” also referred to as “non-exclusive or” unless otherwise indicated. Moreover, the use of the term “including,” as well as other forms, such as “includes” and “included,” should be considered non-exclusive. Also, terms such as “element” or “component” encompass both elements and components comprising one unit and elements and components that comprise more than one unit, unless specifically stated otherwise.
Furthermore, in this specification the male grammatical gender subsumes the feminine gender as is common in Standard American English style manuals at least as late as 1971. Therefore “he” and “his” include “she” and “her” as equivalents, and the word “he” includes the meaning of both “she” and “he or she” and the word “his” includes the meaning of “her,” “hers,” “his or her,” and “his or hers.” Grammatical gender is a human language approximation of certain biological and physical constitutions, and the two grammatical genders in common English usage apply to all persons and users mentioned in this specification.
This invention fills a current need in that it can be desirable to sell wheels separately from hubs, reducing replacement costs. Also, tires of diverse materials and various tread patterns can be made available and these may be acquired and exchanged among users so that two or more people can try out one another's tires as a basis of social intercourse, or a scooter user may acquire a collection of different tires each suited to specific environmental demands, and this user can rapidly exchange and install tires particularly suited to any phase of his activity.
In a first embodiment simpler than others, the invention comprises a rim sandwiched between two hub halves and a tire immovably mounted to the exterior surface of the rim. The rim is of constant cross section throughout, and the primary aspect of its cross section is that it is an isosceles triangle with the apex of the two equal legs being closest to the axis of revolution. The circle described by the revolved apex defines a midplane of the rim and of the assembly. However, for practical manufacture, the apices of the revolved triangle may be chamfered, trimmed, or rounded slightly to eliminate sharp edges. The rim edges are therefore not theoretical sharp edges, but may be rounds of a finite radius or flats of a finite width. The pair of revolved surfaces of those two base legs form two addorsed conical or tapered holes which meet at the midplane. Both of the hub halves are conic frusta which are sized and tapered to insert into the tapers of the rim.
“Addorsed” is generally a heraldic term, but as used in this specification it means “positioned back to back” or “facing away from each other.” Two objects addorsed do not necessarily touch each other, but they do define a midline or a midplane. These and other heraldic adjectives may follow the noun they modify. Heraldic terms including “vair” and other terms to be encountered further below in this specification are used because these words concisely, exactly, and efficiently describe specific contours having compound, complex, or multiple elements.
The hub halves are fastened together by mechanical fasteners passing through a first array of holes in one hub half aligned with a second complementary array of holes in the other hub half. Actuating the mechanical fasteners such as by applying a torque to a threaded fastener will draw the hub halves together and towards eventual mutual contact, or contact of each hub half with an intervening or interposed portion or midplane feature on the interior of the rim. The squeezing force between the hub halves locks the hub halves to the rim by the coefficient of static friction between the mated surfaces. The four tapered surfaces in contact—two of the rim and one on each hub half—all cooperate to coaxially align the hub halves and the rim and also to angularly fix the rim and the tire with respect to said hub halves. The squeezing force developed by the mechanical fasteners acts is converted by conical or tapered surfaces into radial force which expands the rim. This radial expansion creates hoop stress in the rim, and the equal and opposite reaction to the stress is an inward radial pressure applied from the rim onto the tapered surfaces of the hub halves. In an ideal assembly, the hoop stress in the rim remains below a predetermined margin of safety for the rim material, and the inward radial pressure applied to the hub halves is sufficient to frictionally couple them both to the rim, so that relative rotation between the rim and hub halves is prevented.
The hub halves include additional features including counterbored central holes where the scooter axle may pass, and which may receive axle bearings and other mechanical parts outside the scope of the invention. After disassembly of its parts, assembling a wheel assembly according to the invention follows the easy steps of:
inserting a first of two hub halves into the rim and mating the conical surface of the frustum of said first hub half to either of the two congruent conical surfaces of the rim,
inserting the second hub half and mating its conical frustum surface to the other conical surface of the rim,
rotating one hub half with respect to the other hub half until the array of apertures in the first hub half align and register with the array of apertures in the second hub half, and
installing mechanical fasteners through at least any three of the aligned arrays of holes and tightening them each to a predetermined tension, so that the rim, tire, and both hub halves become coaxially aligned.
Beginning with
The pair of revolved surfaces of those two base legs form two addorsed conical or tapered holes which meet at the midplane. These two surfaces are indicated as [10,11] in
Also in
Nevertheless, further embodiments include a set of pockets defining spokes on one side of a membrane and an identical or a different set of pockets on the other side so that the membrane resides anywhere within the thickness of a hub half. Any radial array of pockets will further define the material residing between every two adjacent pockets to form a radial array of spokes.
The contour of the spokes may be straight in a radial direction or may be angled, curved, sinusoidal, Z-shaped, or be of any contour curve leading from near the axis of revolution towards the rim. Curved and sinusoidal spokes may be preferable when the hub half is a cast metal part or an injection molded part so as to relieve thermal stresses, or they may be selected for a decorative or aesthetic appeal. Spoke contours may pass through each other so as to create filigree or a grilled appearance. Furthermore, spokes of the invention may be of any cross section, and even furthermore, although the first hub half and second hub half include complementary arrays of apertures for fasteners, for example one hub half may receive threaded fasteners which engage in threaded holes in the other hub half, yet either or both may have different spoke and pocket features, or decorative features or indicia, and these other features need not be symmetrical or identical from the first hub half to the second hub half.
Although it is possible to vary the shape and size of the pockets in an alternating series around the radial array so as to gather spokes into pairs, triplets, quadruplets, or even mixed series of collections of spokes, the preferred embodiment is to have five radially straight spokes, with rounds or fillets at their ends to reduce stress concentrations. The most preferred pocket shape is a nearly regular hexagon having rounded corners, as illustrated in
Although the scope of the invention includes a pair of hub halves of a thickness such that in assembly the smaller diameters of both frusta meet at the midplane, in one embodiment the hub halves remain just shy of this thickness so that when addorsed in the assembly a gap between the hub halves remains at the midplane, so the sum of the tension forces created by the fasteners and sandwiching the hub halves is transferred in full brunt to the conical tapered inner surfaces of the rim, thus maximizing the centralizing effect and maximizing static friction between the hub halves and the rim so as to maximally prevent unwanted rotation of the rim with respect to the hub halves.
In the most preferred embodiment, when the parts are assembled but the fasteners are loose, there is a predetermined gap between the planar faces of the frusta located nearest to the assembly midplane. However, this gap is designed to disappear when the fasteners are tightened, because the best embodiment also uses materials for the rim and tire which deform under hoop stress. The predetermined width of the gap allows a specified amount of force to mate the hub halves to the rim. As the fasteners are tightened, the gap closes and force is translated to produce hoop stress in the rim and the tire. Once the hub halves meet and the gap closes in the immediate vicinity of the fasteners, or by the hub, or at both of these locations, further tightening of the fastener can no longer force the diameter of the rim and tire to expand any more, so the hoop stress in the rim and tire will plateau within a safe operable limit for those materials even if excess fastener torque continues to be applied. Yet, advantageously, the resulting opposition by the rim of hub expansion force frictionally locks the rim to the hubs' frusta and thus prevents rotational slipping of the rim with respect to the hubs.
In one embodiment of the invention, complete insertion of a hub half into a tapered hole brings the larger diameter face of the hub half into coplanar alignment with the outer edge or outer edge face of the hub, however to prevent scuffing, one face may be preferred over the other, and the hub half thickness can be made greater or lesser to control which feature is more exposed to abrasion and impacts of its working environment. Other embodiments which will be examined further below in this specification have a rim which includes extra flanges extending axially from the conical surfaces which receive the hub halves, so that these flanges can taper to a thin, outward-facing ring edge.
Another particular embodiment is shown in cross section in
Although in one embodiment the conical taper of the hub half frusta are the same as the conical tapers of the rim inner surfaces, this is not necessarily so, and embodiments included in the invention are those in which a greater taper of one part meets a lesser taper of the other so that rather than a general cone to cone contact, a narrow, focused circular line contact is obtained.
In a preferred embodiment, the rim is made of a deformable material so that its inner conical tapers are initially not the same taper as the exterior conical surfaces of the half rims, but as the half rims approach and meet at the midplane they define, the hoop stress imparted to the rim deforms and its inner conical tapers become complementary to those of the mated half rims.
The profile of the base leg of the isosceles triangle which defines the cross section of the rim may be supplemented with individual crenels or merlons which create grooves or ribs in the outer surface of the rim to afford a strong purchase of the tire to the rim and prevent the tire from rotational slipping or from axial slipping or of coming off the rim entirely. Additionally, within the scope of the invention is any arbitrary profile of the base leg, or the profile of any outwardly facing surface of a rim, wherein to enhance gripping of the tire to the rim said profile may be flat, convex, or concave, and may also be further enhanced along any part said profile or along its entirety with profiles described by heraldic divisions of field, such as: wavy, nebuly, dove-tailed, potenty (T-slots) embattled (square grooves) indented (sawtooth) urdy, engrailed, invected, raguly, dancetty, and rayonne.
As mentioned above, other rim shapes included within the scope of the invention include rims having additional flanges extending axially farther beyond the tapered surfaces. It is preferable but not strictly necessary that the cross section of the rim be symmetrical about the its midplane or a plane passing between the center of the gap between the closest approach of the addorsed conical surfaces of the rim so that assembly can proceed with either hub half inserted into either side of the rim.
Besides pockets and spokes described previously, the thickness of a hub half may increase at its perimeter to form a raised circular perimeter flange. This flange can be made as an inward facing perimeter flange [38] of
Similarly, a rim including a rim membrane extending away from the midplane axially farther beyond a hub half protects the outward facing surface of that hub half from scuffs and scratches in service, so that labels, logos, indicia, and other graphic elements applied to the hub are also preserved from visual deterioration.
However, the inward facing boss [48] may protrude inwardly to a predetermined extent so that as explained previously, the mechanical drawing together of two hub halves by means of their mechanical fasteners will cause the taper edges to expand the rim and build hoop stress in the rim until the inward facing bosses to meet, cannot approach any more, and arrest any further build-up of hoop stress in the rim beyond a certain predetermined extent. Thus, there are many operable variations in the cross section of the hub halves which reside within the scope of the invention.
While certain features and aspects have been described with respect to exemplary embodiments, one skilled in the art will recognize that numerous modifications are possible. Further, while various methods and processes described herein may be described with respect to particular structural and/or functional components for ease of description, methods provided by various embodiments are not limited to any particular structural and/or functional architecture.
Hence, while various embodiments are described with or without certain features for ease of description and to illustrate exemplary aspects of those embodiments, the various components and/or features described herein with respect to a particular embodiment can be substituted, added, and/or subtracted from among other described embodiments, unless the context dictates otherwise. Consequently, although several exemplary embodiments are described above, it will be appreciated that the invention is intended to cover all modifications and equivalents within the scope of the following claims.
This non-provisional utility patent application claims the benefit of and priority to U.S. Provisional Application 62/293,754 “Scooter Wheel,” filed 10 Feb. 2016, and the entire content of said provisional application is incorporated into this document by reference.
Number | Date | Country | |
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62293754 | Feb 2016 | US |