There are applications for printed materials wherein an ink image is to be removed by an aggressive abrasion force (e.g., by a fingernail scratch, a coin scratch, or a special tape) in order that another image printed under the removed ink can be discovered. The covering ink image should be resistant to removal when exposed to normal abrasion forces. Such applications include scratch-off cards, peel-off cards, lottery tickets, and security printed images (e.g., authentication information on a bank card).
Using existing systems and methods, production of a scratch-off product can require multiple steps conducted at distinct printing apparatuses. In such scenarios, the valuable content that is to be hidden beneath a covering ink layer may be exposed to human eyes during the production, such that the overall level of security for the application is reduced. To address these issues, various examples described in more detail below provide a system and method for production of scratch-off structures including substantially transparent layers. In an example, a scratch-off structure production method includes providing a substantially transparent plastic substrate at a printer. A primer layer is applied upon a first surface of the substrate. A security ink layer that includes security information is applied upon the primer layer. An opaque background ink layer is applied upon the security ink layer. A corona treatment is applied to a second surface of the substrate, the second surface being located on an opposite side to the first surface of the substrate. A release ink layer is applied upon the corona-treated second surface. An opaque cover image ink layer is in turn applied upon the release ink layer.
In certain examples, the security ink layer, the opaque background ink layer, the release ink layer, and the opaque cover image layer may include electrostatic inks applied at the printer. In certain examples, applying the security ink layer upon the primer layer may include creating a security image in mirror-image format that is applied upon the primer layer. In certain examples, applying the opaque background in layer upon the security layer may include creating an image in mirror-image format.
In certain examples, each of the security ink layer, the opaque background ink layer, and the opaque cover image layer may include a colored ink, and the release ink layer may include an ink with release properties. Accordingly, when the opaque cover image ink layer is scratched with a hard surface, the release ink layer and the opaque cover image layer are to break into fragments to reveal the substantially transparent substrate. The security information of the security ink layer becomes visible through the substantially transparent fourth layer as a result of the release ink layer and the opaque cover image layer breaking into such fragments.
In certain examples, the printer may include a duplexer component and thereby has duplexing capabilities. In these examples, the printer may apply the primer layer, the security ink layer, and the opaque background ink layer occur as sequential impressions upon the first side of the substantially transparent substrate. Continuing with these examples, the printer may apply the release ink layer and the opaque cover image ink layer as sequential impressions upon the second side of the substantially transparent substrate. In a particular example, the substantially transparent substrate is a sheet substrate, and the duplex printer applies sequential impressions upon the first side of the substrate, and applies sequential impressions upon the second side of the substrate, utilizing a same print engine. In another particular example, the substantially transparent substrate is a web substrate. In this web substrate example, the duplex printer applies sequential impressions upon the first side of the substrate utilizing a first print engine, and applies sequential impressions upon the second side of the substrate utilizing a second print engine in line with the first print engine.
In examples, the disclosed method and system produces a scratch-off structure comprising the following layers in order: a first layer including a first opaque image; a second layer including security information; a third layer that is a primer layer applied upon a surface of a substantially transparent substrate; a fourth layer that is the substantially transparent plastic substrate; a fifth layer that is a release layer; and a sixth layer that includes a second opaque image. In examples, the second layer that includes security information and the sixth layer that includes an opaque image covering the release layer may be, or may include, colored electrostatic inks. In examples, the primer has been applied to a first surface of the substantially transparent substrate, and the opposite side of the substrate relative to the first surface has received a corona treatment. In an examples, the sixth layer with the opaque image may include a colored electrostatic ink, and with the fifth layer including an electrostatic ink with release properties such that, when the sixth layer is scratched with a hard surface, the fifth and sixth layers break into fragments to reveal the substantially transparent fourth layer.
In this manner users of the disclosed system and method should appreciate the simplicity and efficiency of utilizing a single printer to produce a scratch-off structure. As the disclosed production method and system can be performed at a single duplex printer, valuable hidden security content is not exposed to human eyes or cameras in the manner that can result where scratch-off production requires a substrate to be the subject of operations at multiple printing apparatuses. Manufacturers and providers of security structures, and the manufacturers and providers of the printers used in creating the security structures, will enjoy the competitive the benefits of offering the scratch-off production method and system described herein.
In an example, first surface engine 102 represents generally a combination of hardware and programming to cause application of a primer layer upon a first surface of substantially transparent plastic substrate. As used herein, a “primer” refers generally to any substance used as a preparatory coat to optimize an underlying plastic substrate for printing with inks. In examples the primer is to help fix an ink layer upon a first surface of a plastic substrate. In examples, a plastic substrate may be any synthetic material made from a wide range of organic polymers including, but not limited to polyethylene, PVC, and nylon. In examples the plastic substrate may be a substrate that was molded into a shape, e.g. a sheet or web shape, while soft and then set into a rigid or slightly elastic form. As used herein, a “substantially transparent substrate” refers generally to a substrate that is clear, invisible, or substantially clear or substantially invisible to a human user.
As used herein an “ink” refers generally to any fluid that is to be applied to a media during a printing operation to form an image upon the media. In examples, the ink may be a highly viscous colored electrostatic ink utilized in LEP printing (e.g., CMY or K, or an on-press mixture of one or all of CMY and/or K, or a spot color formulation (a premixed ink that it usable at a press instead of, or in addition to, on-press mixtures of CMYK inks). Whereas certain inks used for inkjet or piezo printing may have a viscosity of approximately 1 cP to 50 cP, certain LEP electrostatic inks may have a viscosity of approximately 106 cP to 107 cP. It should be noted that for all viscosity measurements herein, unless otherwise stated, 25° C. is the temperature that is used. Such viscosities can be measured using an Anton Paar Rheometer or a CAP2000 rheometer from Brookfield Instruments.
First surface engine 102, following causing application of the primer layer, is to cause application of a security ink layer that includes security information upon the primer layer. As used In examples, the security information may be any high value information that is intended to be kept as secret until a user performs a scratch-off operation at the completed scratch-off structure. In particular examples, the security information may include a lottery ticket, a prize message, authentication information for a bank card, or any other information that will be valuable to a user when revealed by the scratch-off operation. In certain examples first surface engine 102, in applying the security ink layer upon the primer layer, creates an image in mirror-image format and places that image upon the primer layer. In this manner, the security ink layer will be readable through the substantially transparent plastic substrate when a user mechanically removes a release layer and opaque cover layer to reveal the substantially transparent plastic substrate.
It should be noted that though this disclosure frequently refers to a “scratch-off” operation, the term “scratch-off” is intended to encompass any application of mechanical force, and includes, without limitation a user using a fingernail or other hard surface to apply the force. “Scratch-off” also is intended to include applications of mechanical force by other means, such as any “peel-off” operation wherein a user applies mechanical force by a pulling motion (e.g., pulling a tab to reveal security information) versus a literal scratching motion.
First surface engine 102, following causing application of the security ink layer that includes security information upon the primer layer, is to cause application of an opaque background ink layer upon the security ink layer. The opaque background ink layer is to protect the security information layer from being viewed from first side of the scratch-off structure. In examples, the opaque background ink layer may include a color electrostatic ink or set of color electrostatic inks. In certain examples first surface engine 102, in applying the opaque background layer upon the security ink layer, is to create an image in mirror-image format and place that image upon the security ink layer. In this manner, the portions of the opaque background layer may be readable through the substantially transparent plastic substrate when a user mechanically removes a release layer and opaque cover layer to reveal the substantially transparent plastic substrate.
Second surface engine 104 represents generally a combination of hardware and programming to cause application of a corona treatment to a second surface of the substantially transparent substrate. This second surface is located on an opposite side of the substrate relative to the first surface described in preceding paragraphs. As used herein, a “corona treatment” refers generally to a high frequency discharge (e.g., from a corona discharge component) that increases the adhesion of a plastic surface. In examples, the corona treatment is to increase the surface energy of the substrate to allow improved wettability and adhesion of inks, coatings and adhesives. In examples, as electrons are accelerated into the surface of a plastic substrate, the long chains are caused to rupture, producing a multiplicity of open ends and forming free valences. Thus, in many circumstances a corona-treated substrate will demonstrate improved printing and coating quality.
Second surface engine 104, following causing application of the corona treatment to a second surface of the substantially transparent substrate, is to cause application of a release ink layer upon the corona-treated second surface. In examples, the release ink layer includes an ink with release properties such that, when the opaque cover image ink layer is scratched with a hard surface, the release ink layer and the opaque cover image layer are to break into fragments to reveal the substantially transparent substrate. The security information of the security ink layer is to become visible through the substantially transparent fourth layer when the substantially transparent substrate is thus revealed.
In certain examples, the release ink layer includes an additive that causes the release ink layer to be more removable, when exposed to a mechanical force, relative to the inks of the opaque background ink layer and the opaque cover image layer. In certain examples, the additive may comprise a fatty acid ester having a plurality of hydroxyl substituents. In certain examples, the electrostatic ink composition may comprise a fatty acid amide having a plurality of hydroxyl substituents. In some examples, the release additive may comprise a mixture of fatty acid esters and/or a mixture of fatty acid amides. In some examples, the mixture of fatty acid esters may be derived from a vegetable oil, for example, castor oil.
In the foregoing discussion of
Memory resource 230 represents generally any number of memory components capable of storing instructions that can be executed by processing resource 240. Memory resource 230 is non-transitory in the sense that it does not encompass a transitory signal but instead is made up of a memory component or memory components to store the instructions. Memory resource 230 may be implemented in a single device or distributed across devices. Likewise, processing resource 240 represents any number of processors capable of executing instructions stored by memory resource 230. Processing resource 240 may be integrated in a single device or distributed across devices. Further, memory resource 230 may be fully or partially integrated in the same device as processing resource 240, or it may be separate but accessible to that device and processing resource 240.
In one example, the program instructions can be part of an installation package that when installed can be executed by processing resource 240 to implement system 100. In this case, memory resource 230 may be a portable medium such as a CD, DVD, or flash drive or a memory maintained by a server from which the installation package can be downloaded and installed. In another example, the program instructions may be part of an application or applications already installed. Here, memory resource 230 can include integrated memory such as a hard drive, solid state drive, or the like.
In
In a particular example printer 302A is a Liquid Electro-Photographic (“LEP”) printer, which may be used to print using a fluid print agents such as an electrostatic ink. Such electrostatic printing fluid includes electrostatically charged or chargeable particles (for example, resin or toner particles which may be colorant particles) dispersed or suspended in a carrier fluid).
In the particular example of
There are typically two process methods for transferring a colored image from the photoreceptor to a sheet substrate. One method is a multi-shot process method in which the process described in the preceding paragraph is repeated a distinct printing separation for each color, and each color is transferred sequentially in distinct passes from the blanket to the substrate until a full image is achieved. With multi-shot printing, for each separation a molten film (with one color) is applied to the surface of the print substrate. A second method for printing to a sheet substrate is a one-shot process in which multiple color separations are acquired on the blanket via multiple applications (each with one color) of liquid ink in from the PIP to the blanket, and then the acquired color separations are transferred in one pass from the blanket to the substrate.
In the single print engine example of
In the particular example of
A security information layer 606 of the scratch-off structure, adjacent to first layer 604, includes the security information this is to remain hidden until a user performs a scratch-off operation at the finished scratch-off product. In some examples the security information may be printed in mirror image format with colored electrostatic ink such that the security information is readable through a substantially transparent substrate after the user scratch-off operation on the opposite side of the scratch-off structure.
Scratch-off structure 602 includes a primer layer, adjacent to the security information layer, that has been applied upon a first surface of a substantially transparent plastic substrate. The substantially transparent plastic substrate itself is makes up another layer of scratch-off structure. In this example, a second surface of the substantially transparent plastic surface, on an opposite surface of the substrate relative to the first surface, is a corona-treated surface 612.
Continuing at
Moving to FIG. 7D1, an opaque background ink layer 708A is applied upon the security ink layer (706
Moving to FIG. 7D2, as an alternative to the opaque background layer 703A of FIG. 7D1, an opaque background ink layer 708B may be applied upon the security ink layer 706 (
Moving to
Moving to
Moving to
A primer layer is applied upon a first surface of the substrate (block 1004). Referring back to
A security ink layer that includes security information is applied upon the primer layer (block 1006). Referring back to
An opaque background ink layer is applied upon the security ink layer (block 1008). Referring back to
A corona treatment is applied to a second surface, located on an opposite side of the substrate relative to the first surface (block 1010). Referring back to
A release ink layer is applied upon the corona-treated second surface (block 1012). Referring back to
An opaque cover image ink layer is applied upon the release ink layer (block 1014). Referring back to
Although the flow diagram of
It is appreciated that the previous description of the disclosed examples is provided to enable any person skilled in the art to make or use the present disclosure. Various modifications to these examples will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other examples without departing from the spirit or scope of the disclosure. Thus, the present disclosure is not intended to be limited to the examples shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein. All of the features disclosed in this specification (including any accompanying claims, abstract and drawings), and/or all of the blocks or stages of any method or process so disclosed, may be combined in any combination, except combinations where at least some of such features, blocks and/or stages are mutually exclusive. The terms “first”, “second”, “third” and so on in the claims merely distinguish different elements and, unless otherwise stated, are not to be specifically associated with a particular order or particular numbering of elements in the disclosure.
This application is a divisional of U.S. National Stage Application Ser. No. 16/606,218 filed on Oct. 17, 2019, which claims priority to International Application No. PCT/EP2017/074333 filed on Sep. 26, 2017. The contents of which are incorporated herein by reference in its entirety.
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Number | Date | Country | |
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20210138816 A1 | May 2021 | US |
Number | Date | Country | |
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Parent | 16606218 | US | |
Child | 17153113 | US |