The present invention relates to screens, and more specifically to frames for screens.
Screens are often supported with support surfaces, such as a desk or floor, and may be used to create private spaces. Some screens include stiffening elements, such as brackets, rods, and/or frames to help the screens retain their shape and/or connect to other structures.
The present invention provides, in one aspect, a screen includes a frame and a panel coupled to the frame. The frame includes a first frame member having a first longitudinal axis, a first opening extending therethrough along the first longitudinal axis, and an aperture extending along an axis that intersects the first longitudinal axis, a second frame member having a second longitudinal axis and a second opening extending therethrough along the second longitudinal axis, and a connecting member coupled between the first frame member and the second frame member. The connecting member has a first portion that is received within the first opening and having a plate movable via a fastener to clamp the plate against the first frame member. The first fastener is accessible through the aperture. The connecting member also includes a second portion that is received in the second opening.
The present invention provides, in another aspect, a screen includes a frame and a panel coupled to the frame. The frame includes a plurality of frame members, each of the plurality of frame members including a longitudinal axis, an opening extending therethrough along the longitudinal axis, and an aperture extending along an axis that intersects the longitudinal axis. The frame also includes a plurality of connecting members, each of the plurality of connecting members including a first portion that is received within the opening of one frame member of the plurality of frame members. The first portion includes a first expansion joint that has a first plate and a first fastener accessible through the aperture in the one frame member such that the first fastener is actuatable to clamp the first plate against the one frame member. The connecting member also includes a second portion that is received within the opening of an adjacent frame member of the plurality of frame members. The second portion includes a second expansion joint that has a second plate and a second fastener accessible through the aperture of the adjacent frame member such that the second fastener is actuatable to clamp the second plate against the adjacent frame member.
The present invention provides, in another aspect, a method of assembling a screen including assembling a frame and coupling a panel to the frame. Assembling a frame includes positioning a first portion of a connecting member within a first opening of a first frame member. The first portion includes a first plate and a first fastener. Assembling a frame also includes positioning a second portion of the connecting member within a second opening of a second frame member. The second portion includes a second plate and a second fastener. Also, assembling a frame includes clamping the first plate of the connecting member to the first member by actuating the first fastener, where the first fastener is accessible from outside of the first frame member, and clamping the second plate of the connecting member to the second member by actuating the second fastener, where the second fastener is accessible from outside of the second frame member.
Other features and aspects of the invention will become apparent by consideration of the following detailed description and accompanying drawings.
Before any embodiments of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting.
With respect to
Although only the first frame member 30a is shown in detail in
In the illustrated embodiment, the first frame member 30a is substantially hollow and therefore the opening 60a extends along the entire length of the first frame member 30a. Moreover, the first frame member 30a includes a groove 72a that extends into the opening parallel to the longitudinal axis 48a. The groove 72a is positioned on the first side 52a of the first frame member 30a, and the aperture 64a extends through a surface of the groove 72a such that the aperture 64a is recessed relative to the first side 52a of the first frame member 30a. In the illustrated embodiment, the aperture 64a is one of a plurality of apertures 64a. Two of the plurality of apertures 64a are positioned adjacent to the first end 40a of the first frame member 30a, and two of the plurality of apertures 64a are positioned adjacent to the second end 44a of the first frame member 30a. In the illustrated embodiment, the axis 68a of each of the apertures 64a is parallel to the other axes 68a and is perpendicular to the longitudinal axis 48a in the illustrated embodiment.
The first frame member 30a also includes a first flange 80a coupled to and extending from the second side 56a and a second flange 84a coupled to and extending from the second side 56a. The first flange 80a and the second flange 84a extend along the length of the first frame member 30a. The first flange 80a and the second flange 84a are spaced apart from one another, and a define a channel 88a therebetween. The channel 88a is configured to receive and secure one side of the panel 18. In the illustrated embodiment, the first side 52a has a substantially arcuate surface. Also, the first end 40a has a first surface 92a and the second end 44a has a second surface 96a. Each of the first surface 92a and the second surface 96a are substantially flat or planar.
In other embodiments, the first frame member 30a may have other configurations. For example, one opening 60a may extend from the first end 40a partially through the first frame member 30a and one opening 60a may extend from the second end 44a partially through the first frame member 30a. In such case, the first frame member 30a may include a groove 72a that extends into each of the openings 60a and that extends parallel the longitudinal axis 48a.
Regardless of the configuration, the first frame member 30a is formed as a single unitary piece from a first material. In the illustrated embodiment, the first material is a metal, such as aluminum. In other embodiments, the first frame member 30a may be made of other materials.
In some embodiments, such as that shown in
The first connecting member 34a is shown in
In the illustrated embodiment, the first connecting member 34a, like each of the plurality of connecting members 34a-34d, are corner members and therefore a corner portion 160a extends between the first portion 120a and the second portion 120a′. As shown, the first portion 120a extends from the corner portion 160a and the second portion 120a′ extends from the corner portion 160a. The corner portion 160a has an arcuate outer surface 164a and a first surface 168a and a second surface 172a. Each of the first surface 168a and the second surface 172a are substantially flat or planar. In some embodiments, not shown in
The first portion 120a includes a first expansion joint 200a and the second portion 120a′ includes a second expansion joint 200a′. The first and second expansion joints 200a, 200a′ have the same structure. Although the following discussion of the expansion joints 200a, 200a′ refers to the first expansion joints 200a, it applies equally to the second expansion joint 200a′.
The first expansion joint 200a includes a plate 204a, a first fastener 208a (e.g., a set screw), and a second fastener 212a (e.g., a set screw). In the illustrated embodiment, the first fastener 208a is threadably coupled to a first nut 216a, which is positioned in the first recess 136a of the first portion 120a. Similarly, the second fastener 212a is threadably coupled to a second nut 220a, which positioned in the second recess 140a of the first portion 120a. In the illustrated embodiment, the expansion joints 200a includes two fasteners but in other embodiments, the expansion joints 200a may include a single fastener or more than two fasteners.
The first fastener 208a and the second fastener 212a are movable (e.g., rotatable) to move the plate 204a relative to the first portion 120a of the connecting member 34a. That is, as shown, the first fastener 208a and the second fastener 212a move the plate 204a from a retracted position (
In the illustrated embodiment, a retainer 230a is positioned between the first portion 120a and the plate 204a. The retainer 230a includes a body that has first projections 234a extending from opposite sides of a first surface 238a, second projections 242a that extend from the first surface 238a, and third projections 246a extending from opposite sides of a second surface 250a. Each of the first projections 234a defines a recess 254a. An aperture 258a extends through each of the recesses 254a from the first surface 238a to the second surface 250a. One of the first projections 234a is received in the first recess 136a in the first portion 124a such that the aperture 258a of the retainer 230a is aligned with the corresponding aperture 144a of the first portion 120a. The first nut 216a is positioned within the recess 254a of the projection 234a and the first fastener 208a is movable to extend through the corresponding aperture 258a in the retainer 230a. The other of the first projections 234a is received in the second recess 140a in the first portion 120a such that the aperture 258a of the retainer 230a is aligned with the corresponding aperture 148a of the first portion 120a. The second nut 220a is positioned within the recess 254a of the projection 234a and the second fastener 212a is movable to extend through the corresponding aperture 258a in the retainer 230a. The second projections 242a each have a hook that retains the retainer 230a relative to the first portion 120a. As shown, the hook is received in and retained in a snap-fit engagement with a corresponding opening 262a in the first portion 120. The third projections 246a each have a hook that temporarily retains the plate 204a relative to the retainer 230a, as will be discussed in greater detail below.
The second connecting member 34b is shown in
The second connecting member 34b includes first and second mounting bores 300b in the arcuate outer surface 164b that are configured to receive fasteners that couple a support member 100 (shown in
With renewed reference to
One or more of the plurality of connecting members 34a-34d are at least partially formed from a second material that is different than the first material. In the illustrated embodiment, the first portion 120a-120d, second portion 120a′-120d′, and corner portion 160a-160d are a single unitary piece formed from the second material, which in this case is a plastic polymer. The plates 204a-204d, 204a′-204d′ of the expansion joints 200a-200d, 200a′-200d′ are formed from a third material, which in this case is steel. The third material may be another suitable material.
The screen 10 is assembled as follows. The first frame member 30a and the second frame member 30b are coupled to one another by the first connecting member 34a. That is, the first portion 120a of the first connecting member 34a is positioned within the opening 60a of the first frame member 30a such that the fastener 208a of the first expansion joint 200a is aligned along the axis 68a of one of the apertures 64a in the first frame member 30a and the second fastener 212a of the first expansion joint 200a is aligned along the axis 68a of the other of the apertures 64a in the first frame member 30a. Also, positioning the first portion 120a within the first frame member 30a positions the corner portion 160a adjacent the second end 44a of the first frame member 30a. Accordingly, the first surface 168a of the corner portion 160a of the first connecting member 34a abuts against the second surface 92a of the second end 44a of the first frame member 30a. As shown, the surfaces 92a, 168a are flush with one another such that the arcuate surfaces of the first frame member 30a and the first connecting member 34a are continuous.
The first portion 120a of the first connecting member 34a is clamped to the first frame member 30a. That is, the first fastener 208a and the second fastener 212a of the first expansion joint 200a are accessible via the respective apertures 64a in the first frame member 30a and therefore can be actuated (e.g., rotated by a tool such as an Allen wrench) to move the plate 204a of the first expansion joint 200a from the retracted position to the extended position to clamp the first portion 120a against the first frame member 30a. Specifically, the first fastener 208a and the second fastener 212a are each actuated to move the plate 204a from the retracted position to the extended position to clamp the plate 204a against the first frame member 30a. In the embodiment in which a groove is included in the arcuate surface 164a, the grooves align with the groove 72a.
The second portion 120a′ of the first connecting member 34a is positioned within the opening 60b of the second frame member 30b such that the first fastener 208a′ of the second expansion joint 200a′ is aligned along the axis 68b of one of the apertures 64b in the second frame member 30b and the second fastener 212a′ of the second expansion joint 200′ is aligned along the axis 68b of the other of the apertures 64b in the second frame member 30b. Also, positioning the second portion 120a′ within the second frame member 30b positions the corner portion 160a adjacent the first end 40b of the second frame member 30b. Accordingly, the second surface 172a of the corner portion 160a of the first connecting member 34a abuts against the first surface 92b of the first end 40b of the second frame member 30b. As shown, the surfaces 92b, 172a are flush with one another such that the arcuate surfaces of the second frame member 30b and the first connecting member 34a are continuous. In the embodiment in which a groove is included in the arcuate surface 164a, the grooves align with the groove 72b. Accordingly, the aligned grooves may extend about all or a portion of the perimeter of the frame 14.
The second portion 120a′ of the first connecting member 34a is clamped to the second frame member 30b. That is, the first fastener 208a′ and the second fastener 212a′ of the second expansion joint 200a′ are accessible via the respective apertures 64b in the second frame member 30b and therefore can be actuated (e.g., rotated by a tool such as an Allen wrench) to move the plate 204a′ of the second expansion joint from the retracted position to the extended position to clamp the second portion 120a′ against the second frame member 30b. Specifically, the first fastener 208a′ and the second fastener 208b′ are each actuated to move the plate 204a′ from the retracted position to the extended position to clamp the plate 204a′ against the second frame member 30b.
In the same way that the first frame member 30a is coupled to the second frame member 30b by the first connecting member 34a, the second frame member 30b is coupled to the third frame member 30c by the second connecting member 34b, the third frame member 30c is coupled to the fourth frame member 30d by the third connecting member 34c, and the fourth frame member 30d is coupled to the first frame member 30a by the fourth connecting member 34d. The process is the same for each, so for the sake of brevity it is not repeated.
The panel 18, or infill, is coupled to the frame 14. More particularly, the panel 18 is supported by the frame 14 between the frame members 30a, 30b, 30c, 30d. In some embodiments, the frame 14 can be assembled around the panel 18. In some embodiments, the panel 18 can be positioned relative to the frame 14 after the frame 14 is assembled. Regardless, the panel 18 is positioned in the channels 88a-88d of the respective frame members 30a-30d. The frame 14 and the panel 18 are then enclosed by the cover 22. In some embodiments, a portion of the cover 22 (e.g., an interior seam of the cover 22 that extends at least partially along an interior perimeter of the cover 22) is received in one or more of the grooves 72a-72d of the frame members 30a-30d.
In some embodiments, the panel 18 may be made of a sound-absorbing material. For example, the panel 18 may be made of a PET material, felt material, or laminate material. In other embodiments, the panel 18 may be made of other materials. The cover 22 may be, for example, a fabric cover that encloses the frame 14 and the panel 18 to give a desired visual appearance (e.g., color, texture, etc.). In some embodiments, the cover 22 may be omitted.
As discussed above, the screens 10 are configured to be supported on a support surface, such as a desk or the floor. Accordingly, in some embodiments, such as that of
With respect to
The panel 18 has a first portion that is positioned above the support member and a second portion that is supported below the support member. In such a way, the screens of
Further with respect to
An exemplary support member 100 that may be coupled to the corner portions 160b, 160c of
With respect to
In the embodiment of
As shown in
As shown in
Although the invention has been described in detail with reference to certain preferred embodiments, variations and modifications exist within the scope and spirit of one or more independent aspects of the invention as described.
Various features and advantages of the invention are set forth in the following claims.