The disclosure relates to an energy storage system including one or more cells.
An energy storage system, such as a flow battery, may include one or more cells that operate to store energy provided from a source, and to discharge energy to a device to do work. Each cell may have a cathode, an anode and a separator disposed between the cathode and anode for separating chambers of the cell that receive electrolyte. The separator may permit ionic flow between the cathode and anode to facilitate energy storage in the system, as well as discharge of energy from the system. Each cell may further include one or more flow screens that are each positioned between one of the electrodes and the separator, and that are configured to influence flow of electrolyte.
An energy storage system according to the present disclosure includes a cell having an electrode and a deposition facilitating structure proximate the electrode for facilitating deposition of material on the electrode. The deposition facilitating structure includes first and second outer layers and an intermediate support arrangement positioned between the outer layers and connected to the outer layers.
An energy storage system according to another aspect of the present disclosure includes a cell having an electrode and defining a flow chamber, and a three-dimension structure positioned in the cell proximate the electrode. The three-dimensional structure includes first and second outer layers and an intermediate support structure positioned between the outer layers and connected to the outer layers. The system further includes an electrolyte supply arrangement for supplying electrolyte to the flow chamber, and the three-dimensional structure is configured to enhance mixing of the electrolyte proximate the electrode.
While exemplary embodiments are illustrated and disclosed, such disclosure should not be construed to limit the claims. It is anticipated that various modifications and alternative designs may be made without departing from the scope of the invention.
The present disclosure describes various configurations of energy storage systems. Several specific embodiments are set forth in the following description and in
The system 10 shown in
The cell 11 includes a cathode side and an anode side separated by a separator 16 (e.g., an ion exchange membrane). The cathode side includes a cathode chamber 18 that receives a first electrolyte, such as a catholyte, from the first electrolyte supply arrangement 12; a first electrode, such as cathode 20; and a first three-dimensional structure 22 positioned in the chamber 18 between the cathode 20 and the separator 16. Likewise, the anode side includes an anode chamber 24 that receives a second electrolyte, such as an anolyte, from the second electrolyte supply arrangement 14; a second electrode, such as anode 26; and a second three-dimensional structure 28 positioned in the chamber 24 between the anode 26 and the separator 16.
The cathode 20 and anode 26 may be made of any suitable material and may be electrically connected together to form an electric circuit. For example, the cathode 20 may be formed as a nickel coating, or other suitable coating, on an appropriately conductive or nonconductive substrate, such as a steel or plastic plate, and the anode 26 may be formed as a lead, tin, zinc, or cadmium coating, or other suitable coating, on another appropriately conductive or nonconductive substrate, such as a steel or plastic plate. If the system 10 is provided with multiple cells 11, all of the associated cathodes 20 may communicate electrically and/or ionically, and all of the associated anodes 26 may also communicate electrically and/or ionically. Furthermore, with a multiple cell configuration, the endmost electrodes may function as current collectors. In that regard, with the orientation shown in
The three-dimensional structures 22 and 28 that are positioned in the chambers 18 and 24, respectively, of the cell 11 may each be positioned proximate the respective electrode 20,26. Furthermore, the structures 22 and 28 may each be engaged with the separator 16 and the respective electrode 20, 26, such that each structure 22, 28 may support the separator 16. In addition, the structures 22 and 28 may facilitate operation of the system 10. For example, each structure 22 and 28 may facilitate deposition of material onto the respective electrode 20, 26 and/or enhance mixing of the electrolyte received in the respective chamber 18, 24, as explained below in more detail.
Referring to
The intermediate layer 30 is configured to support the first and second outer layers 32 and 34, respectively, and space the outer layers 32 and 34 apart. While the intermediate layer 30 may have any suitable configuration and be made of any suitable material, in the embodiment shown in
In another embodiment, the intermediate layer 30 may comprise any suitable support elements that extend between the first and second outer layers 32 and 34, respectively. For example, the intermediate layer 30 may include cylindrical elements, such as strands, wires and/or rods, that extend between and are connected to the first and second outer layers 32 and 34, respectively.
The first outer layer 32 may be engageable with the separator 16 and includes a plurality of longitudinally extending strands or threads 40 woven together with a plurality of laterally extending 42 strands or threads to form a generally planar mesh. The mesh is stitched to the peaks of the intermediate layer 30. As another example, the mesh may be attached to the peaks of the intermediate layer 30 in any suitable manner, such as with an adhesive or by a welding process.
The second outer layer 34 may be engageable with the anode 26, and may also be a generally planar layer. In the embodiment shown in
As another example, the second outer layer 34 may have the same or similar construction as the first outer layer 32. In that regard, the second outer layer 34 may be formed as a mesh layer having a plurality of longitudinally extending strands or threads woven together with a plurality of laterally extending strands or threads to form a generally planar mesh. As yet another example, one or both of the outer layers 32, 34 may be formed as a cloth layer or any other suitable layer.
The threads used for each layer 30, 32, 34 may be made of any suitable non-conductive and/or conductive material. For example, the threads used for one or more of the layers 30, 32, 34 may be made of a polymeric material, such as polyolefin (e.g., polypropylene and/or polyethylene), polytetrafluorethylene (e.g., Teflon®), polyester, nylon, and/or any other suitable polymer or plastic material. As another example, the threads used for one or more of the layers 30, 32, 34 may be made of carbon fiber and/or any suitable metal, such as nickel, tin, lead and/or bismuth (e.g., bismuth whiskers). Furthermore, each thread may have any suitable diameter, such as a diameter in the range of 0.005 to 0.015 inches, or a diameter in the range of 0.008 to 0.010 inches. In the embodiment shown in the
An example structure that is suitable for use as one or both structures 22, 28 is Nicolon® 3-D material, which is available from TenCate Industrial Fabrics North America of Pendergrass, Ga.
Returning to
The first electrolyte supply arrangement 12 may further include a catholyte circulation pump 60 for moving catholyte between the catholyte tank 48 and the cathode chamber 18, a first heat exchanger 62 for controlling temperature of the catholyte, and suitable valves for controlling flow of the catholyte. Likewise, the second electrolyte supply arrangement 14 may include an anolyte circulation pump 64 for moving anolyte between the anolyte tank 50 and the anode chamber 24, a second heat exchanger 66 for controlling temperature of the anolyte, and suitable valves for controlling flow of the anolyte.
Referring to
The structures 22 and 28 positioned in the chambers 18 and 24 of the cell 11 may provide numerous benefits during operation of the system 10. First, each structure 22 and 28 may enhance mixing of the respective electrolyte received in the respective chamber 18, 24, such as proximate the respective electrode 20, 26. Second, each structure 22, 28 may provide support to the separator 16, while also being elastic and/or compressible to allow for tolerance variations or movement of the separator 16 during operation. Third, each structure 22, 28 may function as a scaffold or other support structure that supports material that is deposited onto the respective electrode 20, 26 during operation. For example, the mesh construction of the second structure 28 may support zinc material that is deposited onto the anode 26 during a charging operation. Fourth, each structure 22, 28 may function as a filter that traps particles that may break off of the material deposited on the respective electrode 20, 26. For example, the mesh construction of the second structure 28 may trap zinc particles that may break off of the zinc material deposited on the anode 26. Fifth, each structure 22, 28 may cover or mask portions of the respective electrode 20, 26 to thereby increase current density in exposed portions of the respective electrode 20, 26 during operation. For example, the second outer layer 34 of the second structure 28 may cover or masks portions of the anode 26, which results in increased current density in the exposed portions of the anode during a charging operation. The increased current density may enhance deposition or plating of material, such as zinc, during the charging operation.
Additional embodiments 68 and 69 of a three-dimensional structure for use with the cell 11 are shown in
In the embodiment shown in
In the embodiment shown in
Each outer layer 72, 74 may be generally planar and may comprise one or more layers of flexible cloth or felt, such as woven or knit polyolefin (e.g., polypropylene and/or polyethylene), polyester, and/or carbon fibers. Each outer layer 72, 74 may also be attached to the intermediate layer 70 in any suitable manner, such as with stitching, adhesive, and/or a welding process. As another example, one or both outer layers 72, 74 may have the same or similar construction as discussed above with respect to the outer layers 32 and 34.
In the embodiment shown in
Each of the outer layers 80 and 82 may have the same or similar construction as described above with respect to any of the outer layers 32, 34, 72 and 74. Furthermore, the outer layers 80 and 82 may be attached to the intermediate layer 78 in any suitable manner, such as with stitching, adhesive, and/or a welding process.
An example structure that may be suitable for use as the structures 69 is SP60™, which is available from Stanek Netting Co. Ltd. Of Bloomfield, N.J.
Referring to
The cathode side of the cell 111 may have the same configuration as discussed above with respect to the system 10, and may or may not include a first three-dimensional structure, such as the first structure 22, the structure 68, or the structure 69 (first structure 22 is shown in
The anode side of the cell 111 includes fixed or stationary anode electroactive material, rather than flowable electrolyte material as in a flow cell. Furthermore, the anode side may or may not be provided with a second three-dimensional structure, such as the second structure 28, the structure 68, or the structure 69 (structure 68 is shown in
In another embodiment, the above described structures 22, 28, 68, 69 may be used in a hybrid type battery having one or more cells in which the non-flow side is configured as a cathode side, and the flow side is configured as an anode side.
As yet another example, any of the above described structures 22, 28, 68, 69 may be used in an energy storage system provided with one or more fuel cells that may each have any suitable construction, such as that of fuel cell 120 shown schematically in
In the above embodiment, the electrolyte is contained within the fuel cell 120. In another embodiment, the anode chamber 126 of the fuel cell 120 may be provided with a flowable supply of electrolyte and a flowable active material, such as a zinc slurry. For example, such material may be supplied from a tank (not shown) that is connected to the anode chamber 126 with suitable piping.
While exemplary embodiments are described above, it is not intended that these embodiments describe all possible forms of the invention. Rather, the words used in the specification are words of description rather than limitation, and it is understood that various changes may be made without departing from the spirit and scope of the invention. Additionally, the features of various implementing embodiments may be combined to form further embodiments of the invention.
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