Screen assembly having diverter members and method for progressively treating an interval of a welibore

Information

  • Patent Grant
  • 6772837
  • Patent Number
    6,772,837
  • Date Filed
    Monday, October 22, 2001
    22 years ago
  • Date Issued
    Tuesday, August 10, 2004
    20 years ago
Abstract
A screen assembly (38) and method for progressively treating an interval (48) of a wellbore (32) is disclosed. The screen assembly (38) comprises a sand control screen (40) that is positioned within the wellbore (32) and a plurality of diverter members (42) that are positioned along the sand control screen (40). During a treatment process when a treatment fluid is pumped into the interior of the sand control screen (40), the diverter members (42) progressively allow the treatment fluid to exit from the interior of the sand control screen (40) to the exterior of the sand control screen (40) from a first end (46) of the interval (48) to a second end (44) of the interval (48) to progressively treat the interval (48) of the wellbore (32).
Description




TECHNICAL FIELD OF THE INVENTION




This invention relates, in general, to the treatment of a production interval of a wellbore to stimulate hydrocarbon production and prevent the production of fine particulate materials and, in particular, to a screen assembly having diverter members and a method for progressively gravel packing or progressively frac packing the production interval of the wellbore.




BACKGROUND OF THE INVENTION




It is well known in the subterranean well drilling and completion art that relatively fine particulate materials may be produced during the production of hydrocarbons from a well that traverses an unconsolidated or loosely consolidated formation. Numerous problems may occur as a result of the production of such particulate. For example, the particulate causes abrasive wear to components within the well, such as tubing, pumps and valves. In addition, the particulate may partially or fully clog the well creating the need for an expensive workover. Also, if the particulate matter is produced to the surface, it must be removed from the hydrocarbon fluids using surface processing equipment.




One method for preventing the production of such particulate material is to gravel pack the well adjacent to the unconsolidated or loosely consolidated production interval. In a typical gravel pack completion, a sand control screen is lowered into the wellbore on a work string to a position proximate the desired production interval. A fluid slurry including a liquid carrier and a relatively coarse particulate material, such as sand, gravel or proppants which are typically sized and graded and which are typically referred to herein as gravel, is then pumped down the work string and into the well annulus formed between the sand control screen and the perforated well casing or open hole production zone.




The liquid carrier either flows into the formation or returns to the surface by flowing through a wash pipe or both. In either case, the gravel is deposited around the sand control screen to form the gravel pack, which is highly permeable to the flow of hydrocarbon fluids but blocks the flow of the fine particulate materials carried in the hydrocarbon fluids. As such, gravel packs can successfully prevent the problems associated with the production of these particulate materials from the formation.




It is sometimes desirable to perform a formation fracturing and propping operation prior to or simultaneously with the gravel packing operation. Hydraulic fracturing of a hydrocarbon formation is sometimes necessary to increase the permeability of the production interval adjacent the wellbore. According to conventional practice, a fracture fluid such as water, oil, oil/water emulsion, gelled water, gelled oil, CO


2


and nitrogen foams or water/alcohol mixture is pumped down the work string with sufficient volume and pressure to open multiple fractures in the production interval. The fracture fluid may carry a suitable propping agent, such as sand, gravel or proppants, which are typically referred to herein as proppants, into the fractures for the purpose of holding the fractures open following the fracturing operation.




The fracture fluid must be forced into the formation at a flow rate great enough to generated the required pressure to fracture the formation allowing the entrained proppant to enter the fractures and prop the formation structures apart, producing channels which will create highly conductive paths reaching out into the production interval, and thereby increasing the reservoir permeability in the fracture region. As such, the success of the fracture operation is dependent upon the ability to inject large volumes of hydraulic fracture fluid along the entire length of the formation at a high pressure and at a high flow rate.




It has been found, however, that it is difficult to achieve a complete gravel pack of the desired production interval either independent of or as part of a fracturing operation, particularly in long or inclined/horizontal production intervals. These incomplete packs are commonly a result of the liquid carrier entering the more permeable portions of the production interval causing the gravel to form a sand bridge in the annulus. Thereafter, the sand bridge prevents the gravel pack slurry from flowing to the remainder of the annulus which, in turn, prevents the placement of sufficient gravel in the remainder of the annulus.




Therefore a need has arisen for a screen assembly and a method that are capable of creating fractures along the entire length of a production interval. A need has also arisen for such a screen assembly and a method that can produce a complete gravel pack of the wellbore adjacent to the production interval either independent of or as part of the fracturing of the production interval. Further, a need has arisen for a screen assembly and a method that are capable of stimulating the production interval to enhance production and gravel packing the production interval to prevent the production of fine particulate materials when production commences.




SUMMARY OF THE INVENTION




The present invention disclosed herein comprises a screen assembly and a method that are capable of enhancing production from a production interval by creating fractures throughout the entire interval and producing a substantially complete gravel pack of the wellbore adjacent to the production interval to prevent the production of fine particulate materials when production commences. The screen assembly and the method of the present invention achieve these results by progressively treating the production interval from one end to the other.




The screen assembly comprises a sand control screen that is positioned within the wellbore and a plurality of diverter members positioned along the sand control screen. The diverter members progressively allow fluid communication from the interior of the screen assembly to the exterior of the screen assembly from a first end to a second end of the interval, thereby delivering the treatment fluid along the entire length of the interval.




The diverter members may comprise a plurality of actuatable members. The actuatable devices may be rupture disks, pressure actuated one-way valves or other pressure actuated devices that are positioned along the sand control screen such that the pressure required to actuate the actuatable members progressively increases from the first end to the second end of the interval. Alternatively, the actuatable members may be progressively actuated from the first end to the second end of the interval using signals sent from the surface using hard wire connections, fiber optics, hydraulics or wireless telemetry.




The sand control screen may include a base pipe having a plurality of perforation therethrough. A filter medium is positioned around the base pipe. A seal member initially prevents the flow of fluid through the perforations. The seal member may comprise propellant members that are combustibly removable. The seal member may alternatively comprise friable members that are sonically removable. As yet another alternative, the seal member may consist of a plurality of plugs, one plug for each perforation. The plugs may be chemically of mechanically removable.




The method of the present invention comprises traversing the formation with the wellbore, locating a screen assembly including a sand control screen and a plurality of diverter members within the wellbore proximate the formation, injecting a treatment fluid into the interior of the screen assembly, progressive operation the diverter members to establish fluid communication between the interior of the screen assembly and the exterior of the screen assembly from the first end to the second end of the interval and terminating the injecting when the complete interval is treated.











BRIEF DESCRIPTION OF THE DRAWINGS




For a more complete understanding of the features and advantages of the present invention, reference is now made to the detailed description of the invention along with the accompanying figures in which corresponding numerals in the different figures refer to corresponding parts and in which:





FIG. 1

is a schematic illustration of an offshore oil and gas platform operating a screen assembly having diverter members for progressively treating an interval of a wellbore of the present invention;





FIG. 2

is a half sectional view of a screen assembly having diverter members for progressively treating an interval of a wellbore of the present invention in its initial position during a gravel packing operation;





FIG. 3

is a half sectional view of a screen assembly having diverter members for progressively treating an interval of a wellbore of the present invention after gravel packing an initial portion of the interval;





FIG. 4

is a half sectional view of a screen assembly having diverter members for progressively treating an interval of a wellbore of the present invention gravel packing the last portion of the interval;





FIG. 5

is a half sectional view of a screen assembly having diverter members for progressively treating an interval of a wellbore of the present invention in its reverse out configuration following a gravel packing operation;





FIG. 6

is a half sectional view of a screen assembly having diverter members for progressively treating an interval of a wellbore of the present invention in its production configuration following a gravel packing operation; and





FIG. 7

is a half sectional view of a screen assembly having diverter members for progressively treating an interval of a wellbore of the present invention in its initial position during a fracture operation.











DETAILED DESCRIPTION OF THE INVENTION




While the making and using of various embodiments of the present invention are discussed in detail below, it should be appreciated that the present invention provides many applicable inventive concepts which can be embodied in a wide variety of specific contexts. The specific embodiments discussed herein are merely illustrative of specific ways to make and use the invention, and do not delimit the scope of the present invention.




Referring initially to

FIG. 1

, a screen assembly for progressively treating an interval of a wellbore operating from an offshore oil and gas platform is schematically illustrated and generally designated


10


. A semi-submersible platform


12


is centered over a submerged oil and gas formation


14


located below sea floor


16


. A subsea conduit


18


extends from deck


20


of platform


12


to wellhead installation


22


including blowout preventers


24


. Platform


12


has a hoisting apparatus


26


and a derrick


28


for raising and lowering pipe strings such as work string


30


.




A wellbore


32


extends through the various earth strata including formation


14


. A casing


34


is cemented within wellbore


32


by cement


36


. Work string


30


includes various tools including a screen assembly


38


which is positioned within wellbore


32


adjacent to formation


14


. Screen assembly


38


includes a sand control screen


40


and a plurality of diverter members


42


which are used to progressively frac pack or gravel pack the production interval


48


between packers


44


,


46


. When it is desired to treat interval


48


, work string


30


is lowered through casing


34


until screen assembly


38


is positioned adjacent to formation


14


including perforations


50


. Thereafter, a treatment fluid containing sand, gravel, proppants or the like is pumped into screen assembly


38


to progressively treat interval


48


.




Even though

FIG. 1

depicts a vertical well, it should be noted by one skilled in the art that the screen assembly for progressively treating an interval of a wellbore of the present invention is equally well-suited for use in deviated wells, inclined wells or horizontal wells. Also, even though

FIG. 1

depicts an offshore operation, it should be noted by one skilled in the art that the screen assembly for progressively treating an interval of a wellbore of the present invention is equally well-suited for use in onshore operations.




Referring now to

FIG. 2

, therein is depicted a more detailed illustration of interval


48


. As illustrated, screen assembly


38


is positioned within casing


34


and is adjacent to formation


14


. A wash pipe


52


is positioned within screen assembly


38


. Wash pipe


52


extends into a cross-over assembly


54


which is connected to work string


30


extending from the surface. Screen assembly


38


is designed to allow fluid to flow therethrough but prevent particulate matter of sufficient size from flowing therethrough. The exact design of screen assembly


38


is not critical to the present invention as long as it is suitably designed for the characteristics of the formation fluids and the treatment fluids. For example, as illustrated, screen assembly


38


includes sand control screen


40


which is made up from a plurality of sections. Each section of sand control screen


40


has a base pipe


56


having a plurality of perforations


58


. Positioned around base pipe


56


is a wire wrap screen


60


. Alternatively, a plurality of ribs may be placed around the base pipe to provide stand off between the base pipe and the wire wrap. It should be noted by those skilled in the art that even though

FIG. 2

has depicted a wire wrapped screen, other types of filter media could alternatively be used without departing from the principles of the present invention. For example, a fluid-porous, particulate restricting, sintered metal material such as a plurality of layers of a wire mesh that are sintered together to form a porous sintered wire mesh screen could alternatively be used. Disposed within perforations


58


are seal members depicted as plugs


62


which prevents fluid flow through perforations


58


of base pipe


56


.




In the illustrated embodiment, screen assembly


38


also includes a plurality of diverter members which are designated


42


A-


42


C. Suitable diverter members


42


A-


42


C include valves or rupture disks in combination with valves and are preferably one-way valves that selectively allow fluid to flow from the interior of screen assembly


38


to the exterior of screen assembly


38


. Diverter members


42


A-


42


C may be progressively actuated using a variety of known techniques such as sending a signal via a direct electrical connection, fiber optics, hydraulics, wireless telemetry including pressure pulses, electromagnetic waves or acoustic signals and the like. Diverter members


42


A-


42


C are preferably pressure actuated one-way valves as explained in more detail below.




To begin the completion process, interval


48


adjacent to formation


14


is isolated. Packer


44


seals the near end of interval


48


and packer


46


seals the far end of interval


48


. Cross-over assembly


54


is located adjacent to screen assembly


38


. As illustrated, when the treatment operation is a gravel pack, the objective is to uniformly and completely fill interval


48


with gravel. To help achieve this result, wash pipe


52


is disposed within screen assembly


38


. Wash pipe


52


extends into cross-over assembly


54


such that return fluid passing through screen assembly


38


, indicated by arrows


64


, may travel through wash pipe


52


, as indicated by arrows


66


, and into annulus


68


, as indicted by arrow


70


, for return to the surface.




The fluid slurry containing gravel


72


is pumped into screen assembly


38


. In the illustrated embodiment, the fluid slurry containing gravel


72


travels to the far end of interval


48


through screen assembly


38


. As illustrated, the fluid slurry containing gravel


72


is prevented from exiting screen assembly


38


at closed diverter members


42


C and


42


B as well as by seal members


62


. The fluid slurry containing gravel


72


initially exits screen assembly


38


through open diverter member


42


A.




More specifically, diverter member


42


A allows the fluid slurry containing gravel


72


to travel from the interior of screen assembly


38


into interval


48


. As the fluid slurry containing gravel


72


enters interval


48


, the gravel


72


drops out of the slurry and builds up from formation


14


, filling perforations


50


A-


50


B and interval


48


around the far section of screen assembly


38


forming the initial portion of the gravel pack. Some of the carrier fluid in the slurry may leak off through perforations


50


A-


50


B into formation


14


while the remainder of the carrier fluid passes through the far end of screen assembly


38


beyond seal element


74


, as indicated by arrows


64


, that is sized to prevent gravel


72


from flowing therethrough. The fluid flowing back through screen assembly


38


, as explained above, follows the paths indicated by arrows


66


,


70


back to the surface.




As the initial portion of the gravel pack becomes tightly packed, the pressure in screen assembly


38


increases. At this point and as best seen in

FIG. 3

, diverter member


42


B is actuated which allows the fluid slurry containing gravel


72


to travel from the interior of screen assembly


38


into interval


48


through diverter member


42


B. In addition, also as seen in

FIG. 3

, diverter member


42


A is closed. For example, in embodiments wherein diverter members


42


are one-way valves, when the gravel pack progresses from formation


14


to a diverter member, that diverter member will seal to prevent progression back into screen assembly


38


. Likewise, in embodiments wherein diverter members


42


are controlled by signals sent from the surface, each diverter member may be sequentially closed. As the fluid slurry containing gravel


72


enters interval


48


through diverter member


42


B, the gravel


72


drops out of the slurry and builds up from formation


14


, filling perforations


50


C-


50


D and interval


48


around the adjacent section of screen assembly


38


forming the next portion of the gravel pack. While some of the carrier fluid in the slurry may leak off through perforations


50


C-


50


D into formation


14


, the remainder of the carrier fluid passes through the far end of screen assembly


38


, as indicated by arrows


64


and returns to the surface as indicated by arrows


66


,


70


.




This process continues from the far end of interval


48


to the near end of interval


48


. Specifically, as this portion of the gravel pack becomes tightly packed one or more diverter members


42


closes and the pressure in screen assembly


38


again increases causing the next diverter members


42


in the progression to open. As best seen in

FIG. 4

, when the last diverter member, diverter member


42


C, is actuated, the fluid slurry containing gravel


72


travels from the interior of screen assembly


38


into interval


48


through diverter member


42


C and diverter member


42


B is closed. As the fluid slurry containing gravel


72


enters interval


48


through diverter member


42


C, the gravel


72


drops out of the slurry and builds up from formation


14


, filling perforation


50


E and interval


48


around the near section of screen assembly


38


, thereby forming the last portion of the gravel pack. While some of the carrier fluid in the slurry may leak off through perforation


50


E into formation


14


, the remainder of the carrier fluid passes through the far end of screen assembly


38


, as indicated by arrows


64


and returns to the surface as indicated by arrows


66


,


70


.




As can be seen, using the present invention for progressively treating an interval of a wellbore, a gravel pack may progress from one end of an interval toward the other end of an interval as fluid communication is progressively established along the entire length of the interval. Also, as should be apparent to those skilled in the art, even though

FIGS. 2-4

present the progressive gravel packing of an interval of a wellbore in a vertical orientation with packer


44


at the top of interval


48


and packer


46


at the bottom of interval


48


, these figures are intended to also represent wellbores that have alternate directional orientations such as inclined wellbores and horizontal wellbores. In the horizontal orientation, for example, packer


44


is at the heel of interval


48


and packer


46


is at the toe of interval


48


.




Likewise, even though

FIGS. 2-4

present the progressive gravel packing of an interval of a wellbore as being progressively performed from the far end of the interval to the near end of the interval, those skilled in the art will understand that the progressive gravel packing process of the present invention can alternatively be performed from the near end of the interval to the far end of the interval.




As stated above, there are numerous ways to progressively actuate diverter members


42


A-


42


C. In the preferred method described above, the pressure created by the fluid slurry within screen assembly


38


progressively triggers the actuation of diverter members


42


A-


42


C. One way to implement this method is to position diverter members


42


A-


42


C along screen assembly


38


such that the pressure required to actuate diverter members


42


A-


42


C progressively increases from one end of interval


48


to the other end of interval


48


. For example, each adjacent diverter member may be set to actuate at an incremental pressure above the prior diverter members such as at increments of between about 50-100 psi. This assures a proper progression of the gravel pack by preventing any out of sequence activations. In addition, this approach is particularly advantageous in that the incremental pressure increase of adjacent diverter members helps to insure that each section of the gravel pack is tightly packed prior to initiating the gravel packing of subsequent sections.




Alternatively, a hard wired or wireless telemetry system may be used to progressively actuate diverter members


42


A-


42


C. For example, each diverter member may be actuated by sending a signal from the surface addressed to a specific diverter member. This assures a proper progression of the gravel pack by preventing any out of sequence activations. The signals may be manually or automatically sent based upon time or the pressure response in screen assembly


38


. For example, the signal to actuate the next diverter member may be sent each time the pressure within screen assembly


38


reaches a particular level or each time the pressure within screen assembly


38


reaches the next preselected pressure increment. As with the direct pressure response method, the particular actuation sequence should insure that each section of the gravel pack is tightly packed prior to initiating the gravel packing of subsequent sections.




After interval


48


is completely packed with gravel


72


, an amount of gravel


72


remains in screen assembly


38


and must be removed. As best seen in

FIG. 5

, this is achieved by opening ports


76


in seal element


74


. Once ports


76


are opened, a fluid represented by arrows


78


is pumped into screen assembly


38


which reverses out gravel


72


from work string


30


and screen assembly


38


. Specifically, gravel


72


passes through seal element


74


via ports


76


then enters wash pipe


52


. Once in wash pipe


52


, gravel


72


travels to annulus


68


and back to the surface. Accordingly, the interior of screen assembly


38


is washed.




Following the reverse out process, seal members


62


must be removed from base pipe


56


. The technique used to remove seal members


62


will depend upon the construction of seal members


62


. For example, in the illustrated embodiment, seal members


62


comprise a plurality of plugs. If the plugs are formed from an acid reactive material such as aluminum, an acid treatment may be used to remove the plugs. The acid may be pumped into the interior of screen assembly


38


where it will react with the reactive plugs, thereby chemically removing seal members


62


. The acid may be returned to the surface via wash pipe


52


and annulus


68


.




Alternatively, seal members


62


may be mechanically removed. For example, seal element


74


may be used to physically contact seal members


62


and remove seal members


62


from perforations


58


as wash pipe


52


and seal element


74


are removed from the interior of screen assembly


38


. As another alternative, if seal members


62


are constructed from propellants, a combustion process may be used to remove seal members


62


. Likewise, if seal members


62


are constructed from friable materials such as ceramics, a vibration process, such as sonic vibrations may be used to remove seal members


62


. It should be understood by those skilled in the art that other types of seal members


62


may be used to temporarily prevent fluid flow through screen assembly


38


which may be removed by other types of removal processes without departing from the principles of the present invention.




Once the interior of screen assembly


38


has been washed, seal members


62


have been removed and wash pipe


52


has been retrieved, tubing


80


may be coupled to screen assembly


38


, as best seen in FIG.


6


. Thereafter, the production of formation fluids represented by arrows


82


may commence. As illustrated, formation fluids


82


enter the interior of screen assembly


38


via perforations


58


. Prior to traveling through perforations


58


, formation fluids


82


pass through screen


60


and the gravel pack surrounding screen assembly


38


. Accordingly, any particulate in formation fluids


82


is filtered out. Importantly, no formation fluids enter the interior of screen assembly


38


via diverter members


42


. Following the gravel packing operation, all diverter members


42


are closed. Preferably, as explained above, diverter members


42


comprise one-way valves designed to allow fluid flow from the interior of screen assembly


38


to the exterior of screen assembly


38


but not from the exterior of screen assembly


38


to the interior of screen assembly


38


. Accordingly, formation fluids


82


do not travel through diverter members


42


but instead enter screen assembly


38


only through perforations


58


.




Referring now to

FIG. 7

, therein is depicted another embodiment of the present invention that is used for frac packing interval


48


. As illustrated, screen assembly


138


including sand control screen


140


and diverter members


142


, is positioned within casing


34


and is adjacent to formation


14


. A wash pipe


152


is positioned within screen assembly


138


. Wash pipe


152


extends into a cross-over assembly


154


which is connected to work string


30


extending from the surface. As illustrated, sand control screen


140


has a plurality of sections each including base pipe


156


having perforations


158


. A wire wrap screen


160


is positioned around base pipe


156


. Seal members


162


are positioned within perforations


158


to initially prevent fluid flow therethrough.




Diverter members


142


A-


142


C are preferable valves, such as pressure actuated one-way valves that selectively allow fluid to flow from the interior of screen assembly


138


to the exterior of screen assembly


138


. As explained above, diverter members


142


A-


142


C may alternatively be progressively actuated using a variety of known techniques such as sending a signal via a hard wire connection, fiber optics, hydraulics, wireless telemetry including pressure pulses, electromagnetic waves or acoustic signals and the like.




To begin the completion process, interval


48


adjacent to formation


14


is isolated. Packer


44


seals the near end of interval


48


and packer


46


seals the far end of interval


48


. As illustrated, when the treatment operation is a frac pack, the objective is to enhance the permeability of formation


14


by delivering a fluid slurry containing proppants


172


at a high flow rate and in a large volume above the fracture gradient of formation


14


such that fractures may be formed within formation


14


and held open by the proppants


172


. In addition, a frac pack also has the objective of preventing the production of fines by packing interval


48


with the proppants


172


.




The fluid slurry containing proppants


172


is pumped into screen assembly


138


. In the illustrated embodiment, the fluid slurry containing proppants


172


travels to the far end of interval


48


through screen assembly


138


and exit through diverter member


142


A. As the fluid slurry containing proppants


172


is being delivered at a high flowrate and in a large volume above the fracture gradient of formation


14


and as no returns are being taken, the fluid slurry fractures formation


14


as indicated by fracture


150


A-


150


B. When the fractures cease to propagate further into formation


14


, the portion of interval


48


adjacent to this section of screen assembly


138


begins to screen out. The pressure within screen assembly


138


will rise causing the progressive actuation of diverter members


142


in the manner described above with reference to

FIGS. 2-4

. It should be noted that as the frac pack operation progresses, some of the proppants


172


in the fluid slurry will remain in interval


48


, thereby packing interval


48


around screen assembly


138


. Following the frac pack operation, the interior of screen assembly


138


is washed, seal members


162


are removed and wash pipe


152


is retrieved as described above.




While this invention has been described with reference to illustrative embodiments, this description is not intended to be construed in a limiting sense. Various modifications and combinations of the illustrative embodiments as well as other embodiments of the invention, will be apparent to persons skilled in the art upon reference to the description. It is, therefore, intended that the appended claims encompass any such modifications or embodiments.



Claims
  • 1. A screen assembly for progressively treating an interval of a wellbore comprising:a sand control screen positioned within the interval of the wellbore; and a plurality of diverter members positioned along the sand control screen, the diverter members progressively allowing fluid communication from an interior of the sand control screen to an exterior of the sand control screen from a first end of the interval to a second end of the interval.
  • 2. The screen assembly as recited in claim 1 wherein the diverter members further comprise a plurality of actuatable members positioned along the sand control screen.
  • 3. The screen assembly as recited in claim 2 wherein the actuatable members further comprise rupture disks that are positioned along the sand control screen such that the pressure required to actuate the rupture disks progressively increases from the first end to the second end of the interval.
  • 4. The screen assembly as recited in claim 2 wherein the actuatable members further comprise pressure actuated one-way valves that are positioned along the sand control screen such that the pressure required to actuate the pressure actuated one-way valves progressively increases from the first end to the second end of the interval.
  • 5. The screen assembly as recited in claim 2 wherein the actuatable members further comprise one-way valves that are progressively actuated from the first end to the second end of the interval in response to signals.
  • 6. The screen assembly as recited in claim 2 wherein the actuatable members further comprise rupture disks and one-way valves that are positioned along the sand control screen such that the pressure required to actuate the rupture disks progressively increases from the first end to the second end of the interval.
  • 7. The screen assembly as recited in claim 1 wherein the sand control screen further comprises a base pipe having perforations, a filter medium disposed around the base pipe and a seal member that prevents the flow of fluid through the perforations.
  • 8. The screen assembly as recited in claim 7 wherein the seal member further comprises a plurality of propellant members that are combustibly removable from the base pipe.
  • 9. The screen assembly as recited in claim 7 wherein the seal member further comprises a plurality of friable members that are sonically removable from the base pipe.
  • 10. The screen assembly as recited in claim 7 wherein the seal member further comprises plugs that are chemically removable from the base pipe.
  • 11. The screen assembly as recited in claim 7 wherein the seal member further comprises plugs that are mechanically removable from the base pipe.
  • 12. The screen assembly as recited in claim 1 wherein the first end is closer to a far end of the wellbore than the second end.
  • 13. The screen assembly as recited in claim 1 wherein the first end is closer to a near end of the wellbore than the second end.
  • 14. A screen assembly for progressively treating an interval of a wellbore comprising:a sand control screen positioned within the interval of the wellbore; and a plurality of pressure actuated one-way valves positioned along the sand control screen, the pressure actuated one-way valves progressively allowing fluid communication from an interior of the sand control screen to an exterior of the sand control screen from a first end of the interval to a second end of the interval as the pressure created by a treatment fluid pumped into the interior of the sand control screen progressively increases from the first end of the interval to the second end of the interval.
  • 15. The screen assembly as recited in claim 14 wherein the sand control screen further comprises a base pipe having perforations, a filter medium disposed around the base pipe and a seal member that prevents the flow of fluid through the perforations.
  • 16. The screen assembly as recited in claim 15 wherein the seal member further comprises a plurality of propellant members that are combustibly removable from the base pipe.
  • 17. The screen assembly as recited in claim 15 wherein the seal member further comprises a plurality of friable members that are sonically removable from the base pipe.
  • 18. The screen assembly as recited in claim 15 wherein the seal member further comprises plugs that are chemically removable from the base pipe.
  • 19. The screen assembly as recited in claim 15 wherein the seal member further comprises plugs that are mechanically removable from the base pipe.
  • 20. The screen assembly as recited in claim 14 wherein the first end is closer to a far end of the wellbore than the second end.
  • 21. The screen assembly as recited in claim 14 wherein the first end is closer to a near end of the wellbore than the second end.
  • 22. A screen assembly for progressively treating an interval of a wellbore comprising:a sand control screen positioned within the interval of the wellbore, the sand control screen having a base pipe with perforations, a filter medium disposed around the base pipe and a seal member that prevents the flow of fluid through the perforations; and a plurality of diverter members positioned along the sand control screen, the diverter members progressively allowing fluid communication from an interior of the sand control screen to an exterior of the sand control screen from a first end of the interval to a second end of the interval.
  • 23. The screen assembly as recited in claim 22 wherein the diverter members further comprise a plurality of actuatable members positioned along the sand control screen.
  • 24. The screen assembly as recited in claim 23 wherein the actuatable members further comprise rupture disks that are positioned along the sand control screen such that the pressure required to actuate the rupture disks progressively increases from the first end to the second end of the interval.
  • 25. The screen assembly as recited in claim 23 wherein the actuatable members further comprise pressure actuated one-way valves that are positioned along the sand control screen such that the pressure required to actuate the pressure actuated one-way valves progressively increases from the first end to the second end of the interval.
  • 26. The screen assembly as recited in claim 23 wherein the actuatable members further comprise one-way valves that are progressively actuated from the first end to the second end of the interval in response to signals.
  • 27. The screen assembly as recited in claim 23 wherein the actuatable members further comprise rupture disks and one-way valves that are positioned along the sand control screen such that the pressure required to actuate the rupture disks progressively increases from the first end to the second end of the interval.
  • 28. The screen assembly as recited in claim 22 wherein the seal member further comprises a plurality of propellant members that are combustibly removable from the base pipe.
  • 29. The screen assembly as recited in claim 22 wherein the seal member further comprises a plurality of friable members that are sonically removable from the base pipe.
  • 30. The screen assembly as recited in claim 22 wherein the seal member further comprises plugs that are chemically removable from the base pipe.
  • 31. The screen assembly as recited in claim 22 wherein the seal member further comprises plugs that are mechanically removable from the base pipe.
  • 32. The screen assembly as recited in claim 22 wherein the first end is closer to a far end of the wellbore than the second end.
  • 33. The screen assembly as recited in claim 22 wherein the first end is closer to a near end of the wellbore than the second end.
  • 34. A screen assembly for progressively treating an interval of a wellbore comprising:a sand control screen positioned within the interval of the wellbore, the sand control screen having a base pipe with perforations, a filter medium disposed around the base pipe and a seal member that prevents the flow of fluid through the perforations; and a plurality of pressure actuated one-way valves positioned along the sand control screen, the pressure actuated one-way valves progressively allowing fluid communication from an interior of the sand control screen to an exterior of the sand control screen from a first end of the interval to a second end of the interval as the pressure created by a treatment fluid pumped into the interior of the sand control screen progressively increases from the first end of the interval to the second end of the interval.
  • 35. A method for progressively treating an interval of a wellbore, the method comprising the steps of:traversing a formation with the wellbore; locating a screen assembly within the wellbore proximate the formation, the screen assembly including a sand control screen and a plurality of diverter members positioned along the sand control screen; injecting a treatment fluid into the interior of the screen assembly; progressively operating the diverter members to establish fluid communication between the interior of the screen assembly and the exterior of the screen assembly from a first end to a second end of the interval; and terminating the injecting when the interval is treated.
  • 36. The method as recited in claim 35 wherein the step of progressively operating the diverter members further comprises progressively operating a plurality of pressure actuatable members.
  • 37. The method as recited in claim 35 wherein the step of progressively operating the diverter members further comprises progressively operating a plurality of rupture disks.
  • 38. The method as recited in claim 35 wherein the step of progressively operating the diverter members further comprises progressively operating a plurality of pressure actuatable one-way valves.
  • 39. The method as recited in claim 35 wherein the step of progressively operating the diverter members further comprises progressively operating a plurality of one-way valves from the first end to the second end in response to signals.
  • 40. The method as recited in claim 35 further comprising the step of preventing the flow of fluid through perforations in a base pipe of the sand control screen with a seal member.
  • 41. The method as recited in claim 40 further comprising the step of combustibly removing the seal member from the base pipe.
  • 42. The method as recited in claim 40 further comprising the step of sonically removing the seal member from the base pipe.
  • 43. The method as recited in claim 40 further comprising the step of chemically removing the seal member from the base pipe.
  • 44. The method as recited in claim 40 further comprising the step of mechanically removing the seal member from the base pipe.
  • 45. The method as recited in claim 35 wherein the step of progressively operating the diverter members to establish fluid communication between the interior of the screen assembly and the exterior of the screen assembly from a first end to a second end of the interval further comprises positioning the first end closer to the far end of the wellbore than the second end.
  • 46. The method as recited in claim 35 wherein the step of progressively operating the diverter members to establish fluid communication between the interior of the screen assembly and the exterior of the screen assembly from a first end to a second end of the interval further comprises positioning the first end closer to the near end of the wellbore than the second end.
  • 47. A method for progressively treating an interval of a wellbore, the method comprising the steps of:traversing a formation with the wellbore; locating a screen assembly within the wellbore proximate the formation, the screen assembly including a sand control screen and a plurality of pressure actuated one-way valves positioned along the sand control screen; injecting a treatment fluid into the interior of the screen assembly; progressively operating the pressure actuated one-way valves to establish fluid communication between the interior of the screen assembly and the exterior of the screen assembly from a first end to a second end of the interval; and terminating the injecting when the interval is treated.
  • 48. The method as recited in claim 47 further comprising the step of preventing the flow of fluid through perforations in a base pipe of the sand control screen with a seal member.
  • 49. The method as recited in claim 48 further comprising the step of combustibly removing the seal member from the base pipe.
  • 50. The method as recited in claim 48 further comprising the step of sonically removing the seal member from the base pipe.
  • 51. The method as recited in claim 48 further comprising the step of chemically removing the seal member from the base pipe.
  • 52. The method as recited in claim 48 further comprising the step of mechanically removing the seal member from the base pipe.
  • 53. The method as recited in claim 47 wherein the step of progressively operating the diverter members to establish fluid communication between the interior of the screen assembly and the exterior of the screen assembly from a first end to a second end of the interval further comprises positioning the first end closer to the far end of the wellbore than the second end.
  • 54. The method as recited in claim 47 wherein the step of progressively operating the diverter members to establish fluid communication between the interior of the screen assembly and the exterior of the screen assembly from a first end to a second end of the interval further comprises positioning the first end closer to the near end of the wellbore than the second end.
  • 55. A method for progressively treating an interval of a wellbore, the method comprising the steps of:traversing a formation with the wellbore; locating a screen assembly within the wellbore proximate the formation, the screen assembly including a sand control screen having a base pipe with perforations and a filter medium disposed thereon and a plurality of diverter members positioned along the sand control screen; injecting a treatment fluid into the interior of the screen assembly; preventing the flow of fluid through the perforations in the base pipe with a seal member; progressively operating the diverter members to establish fluid communication between the interior of the screen assembly and the exterior of the screen assembly front a first end to a second end of the interval; and terminating the injecting when the interval is treated.
  • 56. The method as recited in claim 55 wherein the step of progressively operating the diverter members further comprises progressively operating a plurality of rupture disks.
  • 57. The method as recited in claim 55 wherein the step of progressively operating the diverter members further comprises progressively operating a plurality of pressure actuatable one-way valves.
  • 58. The method as recited in claim 55 wherein the step of progressively operating the diverter members further comprises progressively operating a plurality of one-way valves from the first end to the second end in response to signals.
  • 59. The method as recited in claim 55 further comprising the step of combustibly removing the seal member from the base pipe.
  • 60. The method as recited in claim 55 further comprising the step of sonically removing the seal member from the base pipe.
  • 61. The method as recited in claim 55 further comprising the step of chemically removing the seal member from the base pipe.
  • 62. The method as recited in claim 55 further comprising the step of mechanically removing the seal member from the base pipe.
  • 63. The method as recited in claim 55 wherein the step of progressively operating the diverter members to establish fluid communication between the interior of the screen assembly and the exterior of the screen assembly from a first end to a second end of the interval further comprises positioning the first end closer to the far end of the wellbore than the second end.
  • 64. The method as recited in claim 55 wherein the step of progressively operating the diverter members to establish fluid communication between the interior of the screen assembly and the exterior of the screen assembly from a first end to a second end of the interval further comprises positioning the first end closer to the near end of the wellbore than the second end.
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