The present disclosure relates to a screen printing apparatus and a screen printing method for printing a paste on a workpiece, such as a board.
In the field of electronic component manufacturing, screen printing is widely used as a method of printing a paste, such as a cream solder or a conductive paste, on a board. In a case where the board that is a printing target is an individual board having a small size divided into individual pieces, printing work is performed in a state where a plurality of individual boards are disposed on a carrier for handling. As a carrier used in such screen printing, a configuration in which a workpiece placer for holding the individual board on a rectangular plate member is known (for example, refer to International Publication No. 2017/022127).
In the related art illustrated in patent literature, first, among the plurality of individual boards placed on the carrier (pallet), a printing target board to be a printing target is raised from the carrier by a backup device. Next, the position detection for correctly positioning the individual board to an opening portion of a screen mask is performed, the individual board abuts against the opening portion of the screen mask based on a position detection result, and screen printing is performed on the printing target board. In addition, the series of work is sequentially executed for each of the plurality of individual boards. By using such a method, there is an advantage that it is possible to ensure high printing accuracy by compensating a positional deviation of the individual board in a state of being placed on a carrier.
According to the disclosure, there is provided a screen printing apparatus including: a mask plate on which a plurality of pattern holes for printing are formed; a carrier supporter which supports a carrier through which a plurality of first openings vertically penetrate and in which a plurality of workpieces are disposed on the plurality of first openings; a backup unit which has a plurality of workpiece supporters that support the plurality of workpieces from below and have a size insertable into the plurality of first openings; a raising and lowering unit which inserts the plurality of workpiece supporters into the plurality of first openings from below, lifts up the plurality of workpieces from the carrier, and returns the plurality of lifted-up workpieces to the carrier, by relatively raising and lowering the carrier supporter and the backup unit; an aligner which aligns the plurality of workpieces lifted up by the plurality of workpiece supporters in accordance with arrangement of the plurality of pattern holes; an overlapper which relatively moves the backup unit and the mask plate for positioning and overlapping the plurality of workpieces lifted up by the raising and lowering unit and the mask plate to each other; and a print head which prints a paste on the plurality of workpieces on the plurality of workpiece supporters through the plurality of pattern holes.
According to the disclosure, there is provided a screen printing method including: a carrier carry-in step of disposing a carrier through which a plurality of first openings vertically penetrate and in which a plurality of workpieces are disposed on the plurality of first openings, below a mask plate on which a plurality of pattern holes for printing are formed; a lifting-up step of lifting up the plurality of workpieces from the carrier while supporting the plurality of workpieces by the plurality of workpiece supporters by inserting the plurality of workpiece supporters from below the plurality of first openings; an aligning step of aligning the plurality of workpieces such that arrangement of the plurality of workpieces lifted up by the plurality of workpiece supporters and arrangement of the plurality of pattern holes match with each other; an alignment step of relatively moving the plurality of workpiece supporters and the mask plate so as to position the plurality of aligned workpieces and the mask plate to each other; a printing step of printing a paste on the plurality of aligned workpieces through the plurality of pattern holes by moving a print head on an upper surface of the mask plate; and a returning step of returning the plurality of workpieces to the carrier by drawing out the plurality of workpiece supporters downward from the plurality of first openings after the printing step.
According to the disclosure, it is possible to ensure high productivity while ensuring printing accuracy by compensating a positional deviation of a workpiece placed on a carrier.
In the technique of the related art described in the above patent literature, due to sequential execution of a series of work steps for performing screen printing on a printing target board for each of a plurality of individual boards, there is a problem that it is difficult to improve productivity due to a delay of work time with respect to all of the plurality of individual boards. In other words, in the screen printing work, the work time in a squeegeeing operation of moving a squeegee on an upper surface of a screen mask in a state where the board abuts against a lower surface occupies a large proportion of the entire work time. Therefore, similar to the above-described technique of the related art, in a screen printing method in which squeegeeing is repeatedly executed for each of the plurality of individual boards, there is a limitation in shortening the work time and it is difficult to substantially improve the productivity. In this manner, in the technique of the related art, there is a problem that it is difficult to ensure high productivity in a method of ensuring printing accuracy by compensating a positional deviation of the workpiece, such as the individual board placed on a carrier.
Here, an object of the disclosure is to provide a screen printing apparatus and a screen printing method capable of ensuring high productivity while ensuring printing accuracy by compensating the positional deviation of the workpiece placed on the carrier.
Next, embodiments of the disclosure will be described with reference to the drawings. First, with reference to
As illustrated in
As illustrated in
In workpiece receiver 9d, first opening 9c that vertically penetrates carrier 9 is provided. In each of workpiece storage recess portions 9b, one workpiece 10 is disposed in a state of covering first opening 9c. In other words, carrier 9 illustrated in the embodiment has a plurality of first openings 9c that vertically penetrate therethrough, and a plurality of workpieces 10 are disposed so as to cover each of first openings 9c. In addition, when workpiece 10 is disposed so as to cover first opening 9c in workpiece storage recess portion 9b and the position of workpiece 10 is held by workpiece storage recess portion 9b, the upper surface of workpiece 10 may slightly protrude from workpiece storage recess portion 9b.
On the upper surface of base 1a between the pair of support frames 11, printing stage 2 that moves by printing stage moving mechanism 3 is disposed. Printing stage moving mechanism 3 has a configuration in which second raising and lowering mechanism 3z is stacked on printing stage XYΘ table 3xyθ. By driving printing stage XYΘ table 3xyθ, printing stage 2 horizontally moves in the X direction, in the Y direction, and in the θ direction, and printing stage 2 is raised and lowered by driving second raising and lowering mechanism 3z.
Printing stage 2 supports carrier 9 (refer to
At this time, by driving printing stage XYΘ table 3xyθ that configures printing stage moving mechanism 3, workpiece 10 is positioned with respect to mask plate 22 in the XYθ direction, and by driving second raising and lowering mechanism 3z, workpiece 10 abuts against the lower surface of mask plate 22 and overlaps the lower surface. Therefore, printing stage XYΘ table 3xyθ configures an alignment mechanism that moves backup unit 5 in the XYθ direction.
The screen printing mechanism includes mask plate 22 on which pattern hole 22a (refer to
On support frames 11 on the upstream side and on the downstream side of printing stage conveyor 6b, carry-in conveyor 6a and carry-out conveyor 6c are disposed so as to penetrate the opening portions provided in each of support frames 11. By driving printing stage moving mechanism 3, printing stage conveyor 6b can be connected to carry-in conveyor 6a and carry-out conveyor 6c. Carrier 9 carried in (arrow a) by carry-in conveyor 6a is delivered to printing stage conveyor 6b and held by printing stage 2. Carrier 9 after completion of the screen printing that considers workpiece 10 as a target in printing stage 2 is delivered and carried out from printing stage conveyor 6b to carry-out conveyor 6c.
On the upper surface of raising and lowering table 4, backup unit 5 that is driven to be raised and lowered by first raising and lowering mechanism 5b is disposed. On the upper surface of backup unit 5, a plurality of workpiece supporters 5a are provided in a disposition that corresponds to the arrangement (refer to
In a state where carrier 9 is carried in printing stage conveyor 6b, by driving first raising and lowering mechanism 5b and by raising backup unit 5, workpiece supporter 5a of backup unit 5 is inserted from below into first opening 9c of carrier 9. The inserted workpiece supporter 5a lifts up workpiece 10 disposed on carrier 9 from the lower surface side and supports workpiece 10 at a printing height position by the above-described screen printing mechanism. After the printing by the screen printing mechanism is completed, first raising and lowering mechanism 5b is driven again to lower backup unit 5, and return the plurality of lifted-up workpieces 10 to carrier 9.
In other words, by relatively raising and lowering a carrier supporter that supports carrier 9 and backup unit 5, first raising and lowering mechanism 5b inserts the plurality of workpiece supporters 5a from below into the plurality of first openings 9c, lifts up the plurality of workpieces 10 from carrier 9, and functions as a raising and lowering unit that returns the plurality of lifted-up workpieces 10 to carrier 9.
Side clamps 7 are respectively provided on the upper surfaces of a pair of holding blocks 4b. The side clamps 7 are freely opened and closed by side clamp driving mechanism 7a (refer to
In workpiece storage recess portion 9b of carrier 9 supported by the carrier supporter, a plurality of workpieces 10 are disposed in a state where “play” is provided. Therefore, the positions of the plurality of workpieces 10 are in a state of being deviated from a regular state. Therefore, considering the plurality of workpieces 10 disposed on same carrier 9 and simultaneously lifted up by the plurality of workpiece supporters 5a as a target, in a work state where the printing is executed at once by same mask plate 22, alignment processing of matching the arrangement of the plurality of workpieces 10 with the arrangement of pattern holes 22a of mask plate 22 is necessary.
Therefore, screen printing apparatus 1 includes an aligner for executing the alignment processing for aligning the plurality of workpieces 10 in a state of being lifted up by workpiece supporter 5a from carrier 9 in accordance with the arrangement of pattern holes 22a of mask plate 22. When executing screen printing, an overlapping operation is executed in which the plurality of workpieces 10 aligned in this manner and pattern hole 22a of mask plate 22 are positioned and overlap each other.
In addition, on the upper surface of mask plate 22 that overlaps the plurality of workpieces 10 aligned in this manner, by performing a screen printing operation with respect to print head 13 of a screen printer which will be described below, on the plurality of workpieces 10 aligned on the plurality of workpiece supporters 5a, paste P is printed by print head 13 from the upper surface of mask plate 22 through pattern hole 22a.
In
As illustrated in
In mask plate 22, pattern hole 22a for printing is formed corresponding to print pattern (refer to
In addition, in the state, the squeegeeing operation is performed to slide either rear squeegee 13b or front squeegee 13c on the upper surface of mask plate 22. Accordingly, paste P is printed on workpiece 10 which is a printing target with a predetermined print pattern through pattern hole 22a. In other words, print head 13 prints paste P through pattern hole 22a from the upper surface of mask plate 22 to the plurality of workpieces 10 on workpiece supporter 5a of backup unit 5.
Between the upper surface of printing stage 2 and the lower surface of mask plate 22, a moving mechanism (refer to camera moving mechanism 16 illustrated in
The movement of camera X-axis beam 15 in the Y direction is guided by linear motion guide mechanism 15c disposed on the inner surface of support frame 11. In other words, the above-described moving mechanism includes moving member 17 that moves in a space between mask plate 22 and printing stage conveyor 6b which is the carrier supporter, and first camera 18, second camera 19, and workpiece pickup unit 20 are installed in moving member 17.
Camera X-axis moving mechanism 16X is configured with camera X-axis motor 15a illustrated in
Here, the functions of first camera 18, second camera 19, and workpiece pickup unit 20 will be described. First camera 18 is disposed with an imaging direction thereof being oriented downward, and images carrier 9 and workpiece 10 held by carrier 9 in printing stage 2. Here, recognition mark 9a formed on carrier 9 and recognition mark 10m (refer to
In the embodiment, carrier 9 has only a function of holding workpiece 10, carrying workpiece 10 into printing stage 2, and similarly holding and carrying out workpiece 10 after the printing. Therefore, with respect to carrier 9, as long as the position accuracy with which workpiece 10 can be stored on carrier 9 within a preset “play” range is ensured, accuracy more than that is not necessary, and position recognition is not necessary, either.
Therefore, with respect to carrier 9, only in a case where it is detected that carrier position confirmation flag 35b is ON in the work operation (that is, a case where a combination of carrier 9 and workpiece 10 is considered as a work target such that it is required to hold the position of carrier 9 within the predetermined range in order to lift up workpiece 10 from carrier 9), recognition mark 9a of carrier 9 is the imaging target for position confirmation (refer to
By recognizing the image obtained by the imaging by first camera 18 by the processing function of workpiece recognizer 33 (refer to
Second camera 19 is disposed with the imaging direction being oriented upward, and images mask recognition mark 22m formed on mask plate 22. By recognizing the image obtained by the imaging by the processing function of mask recognizer 32 (refer to
Workpiece pickup unit 20 is a suction holding tool having a function of holding workpiece 10 by vacuum suction, and in the embodiment, is used for picking up at least one of the plurality of workpieces 10 supported by workpiece supporter 5a, from workpiece supporter 5a. Accordingly, it is possible to temporarily pick up workpiece 10 disposed in the positional deviation state in workpiece supporter 5a and to perform a workpiece alignment operation of returning workpiece 10 in a state where the positional deviation is compensated with respect to the workpiece supporter 5a.
The workpiece alignment operation is performed by relatively moving printing stage 2 including workpiece supporter 5a in the horizontal direction by printing stage XYΘ table 3xyθ by an amount of compensation which is necessary for compensating the detected positional deviation state, with respect to workpiece 10 picked up by workpiece pickup unit 20 based on the position (positional deviation state) of workpiece 10 detected by the above-described workpiece position detector.
In other words, printing stage XYΘ table 3xyθ which relatively moves printing stage 2 in the horizontal direction functions as a workpiece alignment mechanism that relatively moves workpiece pickup unit 20 and workpiece supporter 5a in the XYθ direction based on the positional deviation of workpiece 10 detected by the above-described workpiece position detector. In addition, in the embodiment, the aligner for aligning the plurality of workpieces 10 lifted up by workpiece supporter 5a in accordance with the arrangement of pattern holes 22a of mask plate 22 includes the above-described workpiece position detector, workpiece pickup unit 20, and the above-described workpiece alignment mechanism.
When executing the alignment operation, it is necessary to move first camera 18 and workpiece pickup unit 20 in the space between mask plate 22 and the carrier supporter (printing stage conveyor 6b and side clamp 7) provided on printing stage 2. The above-described camera moving mechanism 16 (refer to
In the above-described configuration, the above-described overlapper which relatively moves backup unit 5 and mask plate 22 in order to position and overlap the plurality of workpieces 10 lifted up by the plurality of workpiece supporters 5a and mask plate 22 to each other, includes printing stage XYΘ table 3xyθ which is an alignment mechanism that configures printing stage moving mechanism 3. In addition, in the embodiment, the alignment mechanism functions as the above-described workpiece alignment mechanism. In other words, here, the alignment mechanism concurrently serves as a workpiece alignment mechanism.
In this manner, in the embodiment, by utilizing the printing stage XYΘ table 3xyθ which is an existing alignment mechanism for moving printing stage 2 as the workpiece alignment mechanism having the above-described function, it is possible to effectively utilize the existing mechanism and to reduce the cost. In addition, as a configuration example of the workpiece alignment mechanism having the above-described function, in addition to the configuration example described in the embodiment, by additionally adding a new function to the existing mechanism, various variations that realize a function equivalent to that of the configuration example described in the embodiment are possible.
For example, as a configuration example (1) of the workpiece alignment mechanism that relatively moves backup unit 5 and the carrier supporter in the XYθ direction, and an XY table of printing stage XYΘ table 3xyθ is used in the XY direction, and the θ table of printing stage XYΘ table 3xyθ is used in the θ direction. In addition, as a configuration example (2) of the workpiece alignment mechanism, the moving mechanism (refer to camera moving mechanism 16 illustrated in
Next, as a configuration example (3), the moving mechanism (camera moving mechanism 16) that moves moving member 17 in the XY direction similar to the configuration example (2) is used, and the Θ table of printing stage XYΘ table 3xyθ is used in the θ direction. Furthermore, as a configuration example (4), the XY table of printing stage XYΘ table 3xyθ is used in the XY direction similar to the configuration example (1), and the Θ rotation mechanism which is newly provided in workpiece pickup unit 20 is used in the θ direction.
Next, with reference to
Control valve 23 has a function as an on-off valve that connects and disconnects suction circuit 25 between negative pressure generation source 24 and suction path 5c and a function as a vacuum break valve that introduces the atmosphere into suction circuit 25 which is in a negative pressure state. By individually controlling control valve 23 by controller 30 (
In a state where workpiece 10 is lifted up by the upper surface of workpiece supporter 5a, negative pressure generation source 24 is operated and control valve 23 is an open state, and accordingly, vacuum suction is performed from suction path 5c via suction circuit 25. Accordingly, workpiece 10 lifted up by each workpiece supporter 5a is restrained and held on workpiece supporter 5a by vacuum suction. When releasing the vacuum suction to workpiece supporter 5a of workpiece 10, control valve 23 is controlled such that suction circuit 25 is in a closed state with respect to negative pressure generation source 24 and is in an open state to the atmosphere.
In other words, in the above-described configuration, suction path 5c formed in backup unit 5 including the plurality of workpiece supporters 5a, suction circuit 25 that connects suction path 5c and negative pressure generation source 24 to each other, and control valve 23 and negative pressure generation source 24 which are interposed in suction circuit 25, configure a workpiece suctioner which includes each of workpiece supporters 5a and holds workpiece 10 under the negative pressure. In addition, the workpiece suctioner is configured to be able to select introduction and block of the negative pressure for each of workpiece supporters 5a.
Further, at least workpiece pickup unit 20 lifts up workpiece 10 of workpiece supporter 5a in which the negative pressure has been blocked. With such a configuration, among the plurality of workpieces 10 disposed and carried in each of workpiece storage recess portions 9b of same carrier 9 and further lifted up at once by workpiece supporter 5a, it is possible to lift up any one workpiece 10 by workpiece pickup unit 20 from workpiece supporter 5a, and to suction hold the workpiece 10 by returning the workpiece 10 to workpiece supporter 5a.
Next, with reference to
In addition, controller 30 includes alignment processor 31, mask recognizer 32, workpiece recognizer 33, and print processor 34, as internal processing functions. Furthermore, controller 30 includes storage 35 for storing information necessary for control processing by the members. Storage 35 has mask pattern position storage 35a and carrier position confirmation flag 35b. Mask pattern position storage 35a stores positional information of mask reference mark 22m and pattern hole 22a in mask plate 22.
Carrier position confirmation flag 35b is a signal that prescribes in advance whether or not carrier 9 to be the work target requires position confirmation in an ON-OFF flag format. When carrier position confirmation flag 35b is ON for carrier 9 which has been carried in and held, it is determined that carrier position confirmation processing is necessary for carrier 9, and carrier position detection and, if necessary, carrier position compensation processing is executed. Meanwhile, when carrier position confirmation flag 35b is OFF, carrier position confirmation is skipped for carrier 9.
Alignment processor 31 performs processing for correctly aligning the plurality of workpieces 10 disposed on carrier 9 held by the carrier holder provided on printing stage 2, in accordance with the arrangement of pattern holes 22a of mask plate 22. Mask recognizer 32 detects the positions of mask reference mark 22m and pattern hole 22a by recognizing the image obtained by the imaging by second camera 19. The workpiece recognizer 33 detects the positions of carrier 9 and workpiece 10 disposed on carrier 9 by recognizing the image obtained by the imaging by first camera 18.
In the alignment processing by alignment processor 31, in a state where workpiece 10 is lifted up by workpiece pickup unit 20, by driving printing stage XYΘ table 3xyθ based on the positional deviation of workpiece 10 detected by workpiece recognizer 33, the workpiece alignment operation of relatively moving workpiece supporter 5a of backup unit 5 with respect to picked-up workpiece 10 is executed.
Print processor 34 controls each unit of screen printing apparatus 1 to perform processing of executing the screen printing with respect to the plurality of workpieces 10 held in workpiece supporter 5a. As print processor 34 controls control valve 23, first raising and lowering mechanism 5b, second raising and lowering mechanism 3z, printing stage XYΘ table 3xyθ, side clamp driving mechanism 7a, printing stage conveyor 6b, carry-in conveyor 6a, and carry-out conveyor 6c, each of the following processing is executed.
In other words, each operation, such as the carry-in of carrier 9 on which workpiece 10 that is a printing target is disposed into printing stage 2, the holding of carrier 9 by the carrier supporter configured with printing stage conveyor 6b and side clamp 7, the overlapping of the plurality of workpieces 10 lifted up from carrier 9 by workpiece supporter 5a of backup unit 5 and mask plate 22 each other, the printing of paste P to workpiece 10 by print head 13 and print head moving mechanism 14, and the carry-out of carrier 9 after the screen printing, is executed.
Next, the screen printing method executed by screen printing apparatus 1 will be described with reference to the processing flow illustrated in
In addition, by recognizing the image obtained by the imaging by mask recognizer 32, the position of mask plate 22 and the arrangement of pattern holes 22a are detected, and the detection result is stored in mask pattern position storage 35a of storage 35. Accordingly, the position coordinates of mask center MC (refer to
When the screen printing operation is started, carrier carry-in is executed (ST1). First, as illustrated in
Next, as illustrated in
Next, carrier holding is executed (ST2). Here, a carrier positioning mechanism (not illustrated), such as a transfer stopper provided on printing stage conveyor 6b, is operated to position carrier 9 in the transport direction, and side clamp driving mechanism 7a (refer to
Next, with reference to storage 35, it is confirmed whether or not carrier position confirmation flag 35b is “ON” (ST3). Here, in a case where it is confirmed that carrier position confirmation flag 35b is “ON”, it is determined that the position confirmation in printing stage 2 is necessary for carrier 9, and carrier position detection is performed (ST4).
In other words, as illustrated in
Next, with respect to carrier 9 of which the position is held on printing stage 2, backup unit 5 is raised (ST7). In other words, as illustrated in
Accordingly, the plurality of workpieces 10 are supported by the plurality of workpiece supporters 5a and lifted up from carrier 9 (lifting-up step: arrow Next, workpiece suction is executed (ST8). In other words, by driving negative pressure generation source 24 to perform vacuum suction from suction path 5c (arrow j), workpiece 10 is restrained by suction on the upper surface of workpiece supporter 5a. In addition, in this manner, considering workpiece 10 lifted up by workpiece supporter 5a of backup unit 5 as a target, an aligning step described below is executed. In other words, the plurality of workpieces 10 are aligned such that the arrangement of the plurality of workpieces 10 lifted up by the plurality of workpiece supporters 5a and the arrangement of the plurality of pattern holes 22a in mask plate 22 match with each other (aligning step).
The aligning step is executed as follows. First, the workpiece position detection for detecting the positions of the plurality of workpieces 10 on carrier 9 is executed (ST9) (workpiece position detecting step). In other words, as illustrated in
In addition, by recognizing the image obtained by the imaging by workpiece recognizer 33, the positional deviation state of each of workpieces 10 is detected.
In addition,
In the alignment operation, as illustrated in
Here, the above-described workpiece position correction amount will be described with reference to
Workpiece outer shape 10* indicated by the broken line frame in
Therefore, in order to cause the plurality of workpieces 10 disposed on carrier 9 to abut against the lower surface of mask plate 22 and to correctly perform the screen printing of paste P at once with respect to the workpieces 10, it is necessary to perform an aligning operation of compensating the center positional deviation and the rotation positional deviation of workpiece 10 in above-described carrier 9. In the workpiece position correction amount calculation in (ST10), the position correction amounts necessary for compensating the center positional deviation and the rotation positional deviation are individually obtained for each workpiece 10 by the arithmetic processing function of alignment processor 31.
Next, when it is determined that (ST11) is completed and the alignment processing is completed with respect to all of workpieces 10, workpiece alignment state inspection for inspecting whether or not the arrangement state of workpieces 10 disposed in the aligned state on carrier 9 is correct is executed (ST12). In other words, after the aligning step is completed, by sequentially imaging all of workpieces 10 returned and placed to workpiece supporter 5a while moving first camera 18, the alignment state of workpiece 10 is inspected, that is, the positional deviation amount from the ideal position is detected.
In addition, by comparing the detected positional deviation amount with a determination threshold value stored in storage 35, it is determined whether or not the workpiece alignment state is a pass (ST13). Here, in a case where it is determined that the workpiece alignment state is a pass, the process proceeds to (ST16). Meanwhile, in a case where it is determined in (ST13) that the workpiece alignment state is a fail, the number of times of fails is confirmed. Here, in a case where it is determined that the number of fails is less than a predetermined number of times set in advance, the process returns to [1] and the processing after (ST9) is repeatedly executed. In addition, in a case where the number of fails has reached the predetermined number in (ST14), it is determined that some troubles have occurred and error notification is performed (ST15).
In (ST16), the alignment is executed. In other words, in order to position the plurality of aligned workpieces 10 and mask plate 22 to each other, printing stage 2 provided with workpiece supporter 5a and mask plate 22 are relatively moved (alignment step). In other words, as illustrated in
Here, the position of printing stage 2 in the horizontal direction is adjusted by printing stage XYΘ table 3xyθ. Accordingly, electrode 10a of workpiece 10 is positioned to pattern hole 22a of mask plate 22, printing stage 2 is raised by second raising and lowering mechanism 3z (arrow m), and workpiece 10 abuts against the lower surface of mask plate 22.
After this, the screen printing is executed. In other words, by moving print head 13 on the upper surface of mask plate 22, paste P is printed on the plurality of aligned workpieces 10 from the upper surface of mask plate 22 through pattern hole 22a (printing step). In the printing step, a paste filling step of filling pattern hole 22a with the paste and a plate separating of separating workpiece 10 from mask plate 22 are executed (print head moving (paste filling step): ST17).
In the print head moving, as illustrated in
Next, by driving print head moving mechanism 14 (refer to
After this, plate separation of lowering printing stage 2 is executed (ST18). In other words, as illustrated in
Next, after the printing step, backup unit 5 is lowered (arrow s) and the received state of workpiece 10 is released (lowering of backup unit) (ST20).
In other words, as illustrated in
In addition, after this, carrier carry-out is executed (ST22). In other words, as illustrated in
In the above-described processing flow, (ST9) to (ST11) configure the above-described aligning step. The aligning step includes a workpiece position detecting step (ST9) of obtaining the positional deviation from the ideal position of each of workpieces 10 by detecting the positions of the plurality of workpieces 10 on the plurality of workpiece supporters 5a, a workpiece pickup step of picking up at least one workpiece 10 after completing the workpiece position detecting step, from workpiece supporters 5a by workpiece pickup unit 20, a position correcting step of relatively moving workpiece pickup unit 20 and workpiece supporters 5a based on the positional deviation of workpiece 10 detected in the workpiece position detecting step, and a placing step of placing workpiece 10 picked up by workpiece pickup unit 20 on workpiece supporter 5a, after the position correcting step.
Furthermore, in the aligning step, it is determined whether or not the positional deviation in the positional deviation detecting step is within an allowable range, and when the positional deviation is within the allowable range, the workpiece pickup step and the position correcting step for workpiece 10 are skipped. Accordingly, it is possible to prevent deterioration in productivity due to execution of unnecessary position correction work for workpiece 10 having a good positional deviation state.
Furthermore, after the aligning step, the positional deviation detecting step for the workpiece alignment state inspection is executed again, and in a case where it is determined that all of the positional deviations of workpieces 10 are within the allowable range and a pass is determined, the process proceeds to the aligning step, and in a case where it is determined that the positional deviation is a fail, the aligning step is performed with respect to workpiece 10 that exceeds the allowable range. Accordingly, it becomes possible to limit the execution of the alignment operation for the positional deviation compensation to failed workpiece of which the positional deviation exceeds the allowable range.
In addition, in the aligning step of executing the alignment in (ST16), the positional deviation detecting step for the workpiece alignment state inspection is performed after the aligning step, and based on the positions of the plurality of workpieces 10 obtained in the positional deviation detecting step, workpiece supporter 5a and mask plate 22 are relatively moved. Accordingly, it is possible to prevent printing from being executed while the alignment state is defective, and to ensure print quality.
As described above, in the screen printing described in the embodiment, the plurality of workpieces 10 lifted up by the plurality of workpiece supporters 5a are held below mask plate 22 on which the pattern holes 22a for printing are formed, the plurality of workpieces 10 on workpiece supporter 5a are aligned in accordance with the arrangement of pattern holes 22a, the alignment in which the workpiece supporter 5a and mask plate 22 are relatively moved for positioning the plurality of aligned workpieces 10 and mask plate 22 to each other is executed, and paste P is printed on the plurality of workpieces 10 aligned from the upper surface of mask plate 22 through pattern holes 22a.
Accordingly, in the screen printing with carrier 9 in which the plurality of workpieces 10 having different positional deviation states are disposed as the work target, the compensation of the positional deviation is performed for each individual workpiece 10, and the squeegeeing work that requires the longest work time in the printing work can be performed at once with the plurality of workpieces 10 as a target. Therefore, it is possible to ensure high productivity while ensuring printing accuracy by compensating the positional deviation of workpiece 10 placed on carrier 9.
Furthermore, in the embodiment, since workpiece 10 is lifted up from carrier 9 at the time of printing, there are following advantages compared to the technique of the related art in which the printing is performed while workpiece 10 is placed on the carrier. First, in a case where the printing is performed in a state where workpiece is placed on the carrier, depending on the thickness of the workpiece or the depth of the workpiece storage recess portion, there is a concern that a gap is generated between the screen mask and the workpiece and printing defects, such as blurring, are generated. On the other hand, in the embodiment, since workpiece 10 is completely lifted up from carrier 9, such a gap is not generated.
In addition, in the technique of the related art, since it is necessary to correctly hold the position of the carrier on which the workpiece is placed, it is necessary to recognize the position of the carrier together with the workpiece, and it takes an imaging time for the position recognition. On the other hand, in the embodiment, since carrier 9 is used only for transporting workpiece 10, it is not necessary to recognize the position of carrier 9. Therefore, it is possible to shorten the work time by omitting the imaging time for the position recognition of the carrier.
Furthermore, in the technique of the related art, when lifting up the workpiece from the carrier after performing the position recognition in a state where the workpiece is placed on the carrier, the positional deviation of the workpiece due to rubbing of the inner wall surface of the storage recess portion of the carrier and the workpiece is generated. On the other hand, in the embodiment, the position recognition is performed in a state where workpiece 10 is lifted up from carrier 9, and the position compensation is performed based on the position recognition result, the positional deviation due to lifting-up of workpiece 10 is not generated, and it is possible to obtain excellent printing position accuracy.
Although the embodiment is as described above, the disclosure can be implemented by changing the embodiment as exemplified below without departing from the spirit of the disclosure. For example, a dedicated moving mechanism for moving workpiece pickup unit 20 may be provided, and the moving mechanism dedicated to workpiece pickup unit 20 may be independently driven, or both of printing stage XYΘ table 3xyθ may function as the above-described alignment mechanism. Furthermore, in a case where a cleaning mechanism for cleaning the lower surface of mask plate 22 is provided, workpiece pickup unit 20 may be attached to the cleaning mechanism. In this case, the cleaning mechanism is responsible for the entirety or a part of the function as the above-mentioned alignment mechanism.
Next, with reference to
On the upper surface of carrier 9A, similar to carrier 9, the plurality of recognition marks 9a for position recognition and the plurality of workpiece storage recess portions 9b for disposing workpieces 10 are formed in a predetermined arrangement. Workpiece storage recess portion 9b has a configuration similar to that illustrated in
Carrier 9A having the above-described configuration is used in combination with backup unit 5A illustrated in
In addition, on both sides of one workpiece supporter 5a on the upper surface of backup unit 5A, corresponding to the disposition of second opening 9e on carrier 9A, mask plate supporter 5d is provided. Mask plate supporter 5d is disposed at a position that penetrates at least one second opening 9e which vertically penetrates carrier 9 and is formed in a shape and size vertically insertable into second opening 9e. Mask plate supporter 5d has a function of supporting a part of the lower surface of mask plate 22 in the screen printing operation.
Here, height difference ΔH is set such that the height of mask plate supporter 5d in backup unit 5A which is a raising and lowering base is higher than the height of the upper surface of the plurality of workpiece supporters 5a by an amount that corresponds to thickness t of workpiece 10 (refer to
Accordingly, deflection of mask plate 22 due to the application of the printing pressure of print head 13 to mask plate 22 in a state where the workpiece is not received is reduced. Therefore, it is possible to suppress printing failure caused by, for example, an edge of workpiece 10 making one-sided contact with mask plate 22, and it is possible to improve productivity while preventing printing failures in a multiple-sheet feeding method.
The screen printing apparatus and the screen printing method of the disclosure have an effect that it is possible to ensure high productivity while ensuring printing accuracy by compensating the positional deviation of the workpiece placed on the carrier, and are advantageous in a screen printing field in which the paste is printed on the workpiece, such as a board.
Number | Date | Country | Kind |
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2017-202288 | Oct 2017 | JP | national |