The invention relates to an apparatus for screen printing on a sheet of material, and more particularly to a screen printing apparatus including a print screen configured to impart an imprint on the sheet of material, and at least one servomechanism to selectively position the print screen.
The known types of apparatuses for screen-printing on a sheet of material generally include a fixed structure connected to an underlying substrate on which the sheet of material to be printed is positioned by means of extraction from a feeding station. Linked to the fixed structure is a support frame. The support frame is coupled to a master frame which supports a print screen, and rails to guide and move a printing bridge. The printing bridge further includes an ink applicator mechanism having a flood bar and a squeegee bar attached thereto. The printing cycle involves a variable separation of the underlying substrate from the print screen during different phases of the printing cycle. During an entrance and an exit of the sheet of material, the underlying substrate is separated from the print screen to create a sufficient distance therebetween to facilitate receiving the sheet of material onto the apparatus and transferring of the sheet of material from the apparatus. At the start of the printing cycle, the underlying substrate and the print screen must be set to a distance which is a sufficient distance therebetween for printing on the sheet of material. Additionally, a variable distance between the underlying substrate and print screen may be necessitated during a travel of the squeegee bar during the printing cycle. In certain cases, separation of the underlying substrate from the print screen may be desirable for an extraction and cleaning of the print screen.
Currently, multiple mechanical systems are required for the variable separation of the underlying substrate from the print screen during the different phases of the printing cycle described hereinabove. Certain mechanical systems used for the screen printing apparatus include the use of gear motors, cams, and cylinders which add complexity to the operation. Because the mechanical systems are complex, precision and quality is difficult to control.
In certain screen printing apparatuses, the support frame and the master frame are hinged together in correspondence with an exit side of the printed sheet of material. In other screen printing apparatuses, the movement between the support frame and the master frame occurs along a direction perpendicular to a plane of the sheet of material. To carry out such movements, it is known to use sliders that run along suitably shaped guides, or cam disks of the cam nose type to impart the desired movement during each printing cycle, The principal drawbacks of the known apparatuses are due, in particular, to the fact that the systems for the movement of the support frame and the master frame are particularly complex and subject to wear. As a result, frequent adjustment operations, necessary to compensate for the wear, require particularly long intervention time and apparatus downtimes.
It would be desirable to produce a screen printing apparatus which has a simple design, yet maximizes efficiency by minimizing adjustment interruptions and downtime and maximizes printing precision and quality.
In concordance and agreement with the present invention, a screen printing apparatus which has a simple design, yet maximizes efficiency by minimizing adjustment interruptions and maintenance downtime and maximizes screen printing precision, has surprisingly been discovered.
In one embodiment, a screen printing apparatus comprises: a substrate for receiving a sheet of material thereon; a support frame releasably coupled to a master frame for securing a print screen, the print screen configured to impart an imprint on the sheet of material; a plurality of uprights coupled to the support frame; and a plurality of servomechanisms coupled to the plurality of uprights to selectively position the print screen in respect of the substrate.
In another embodiment, a screen printing apparatus comprises: a substrate for receiving a sheet of material thereon; a support frame releasably coupled to a master frame for securing a print screen, the print screen configured to impart an imprint on the sheet of material; a plurality of uprights coupled to the support frame; and at least one servomechanism coupled to the uprights and contacting the support frame to selectively position the print screen in a substantially parallel position in respect of the substrate and a substantially angular position in respect of the substrate.
In a further embodiment, a method of screen printing a piece of material comprising the steps of: providing a screen printing apparatus comprising a substrate for receiving a sheet of material thereon, a support frame releasably coupled to a master frame for securing a print screen, the print screen configured to impart an imprint on the sheet of material, a plurality of uprights coupled to the support frame; and a plurality of servomechanisms coupled to the plurality of uprights to selectively position the print screen in respect of the substrate; selecting a position to displace the print screen from at least a first predetermined position, a second predetermined position, and a third predetermined position; activating the plurality of servomechanisms to position the print screen in one of the at least the first predetermined position, the second predetermined position, and the third predetermined position.
The above, as well as other advantages of the present invention, will become readily apparent to those skilled in the art from the following detailed description of the preferred embodiment when considered in the light of the accompanying drawings in which:
The following detailed description and appended drawings describe and illustrate various embodiments of the invention. The description and drawings serve to enable one skilled in the art to make and use the invention, and are not intended to limit the scope of the invention in any manner. In respect of the methods disclosed, the steps presented are exemplary in nature, and thus, the order of the steps is not necessary or critical.
The uprights 12 are coupled to a pair of spaced apart longitudinal displaceable members 40 of a support frame 44. Each of the members 40 can be positioned to move in a substantially vertical direction with respect to the surface 26 of the underlying substrate 24 supporting the sheet of material 22. A master frame 42 is coupled between the members 40. In certain embodiments, the master frame 42 is secured to the members 40 by pins (not shown) disposed on the members 40 received in corresponding holes (not shown) formed in the master frame 42. The master frame 42 receives and positions a frame 46 of a print screen 48 therein. The print screen 48 is configured to impart an imprint on the sheet of material 22. In certain embodiments, the frame 46 supporting the print screen 48 is secured in the master frame 42 by slidable cross-pieces 50 and a plurality of retainers 52 such as clamps, clips, fasteners, and the like, for example. Within the members 40, in certain embodiments, is housed a sliding carriage unit 54 which permits the master frame 42 to be displaceable along a longitudinal axis of the members 40. Accordingly, the master frame 42 can be positioned away from the underlying substrate 24 and the bridge 16 to maximize accessibility to the print screen 48 during a cleaning of the print screen 48. It is understood that any suitable means for permitting axial displacement of the master frame 42 along the longitudinal axis of the members 40 can be employed as desired.
As shown in
As shown in
The positioning member 80 is coupled to the member 40 using any suitable means for coupling. In the embodiment shown in
As shown in
Another embodiment of the servomechanism 170 and positioning member 80 is shown in
The positioning member 80 of the screen printing apparatus 10 is coupled to a linear bearing 186 disposed on the track 188 adjacent the linear bearing 184 coupled to the linear guide block 182. At selected linear positions of the output shaft 76, the linear bearing 184 coupled to the linear guide block 182 is in mating contact with the linear bearing 186 coupled to the positioning member 80. At the selected linear positions of the output shaft 176, the linear bearing 184 coupled to the linear guide block 182 moves the linear bearing 186 coupled to the positioning member 80 in a linear direction hence moving the positioning member 80 and a portion of the members 40 of the support frame 44 in a substantially linear direction.
Each of servomechanisms 70, 170 can be employed to operate other drive mechanisms such as ball screws, gear rack drives, belt drives, and the like, for example, to move at least a portion of the support frame 44, the master frame 42, and the print screen 48 in the substantially vertical direction to at least one of the angular position or parallel position with respect to the surface 26 of the underlying substrate 24. Each of the servomechanisms 70, 170 can be controlled by the programmable control unit to be separately or synchronously controlled with other devices driven by a servomotor 72. In a non-limiting example, the servomechanisms 70, 170 coupled to one of the ends 60, 62 of each of the members 40 can be synchronously controlled with a servomotor driving the bridge 16 to cause the opposing sides or the ends of the support frame 44, the corresponding opposing sides or the ends of the master frame 42, and hence the corresponding opposing sides or the ends of the frame 46 of the print screen to move in distinct linear directions synchronously with a movement of the bridge 16.
During the operation of the screen printing apparatus 10, the print screen 48 is prepared according to predetermined requirements. For example, portions of the print screen 48 are blocked off in the negative image of the design to be printed in which the non-blocked portions of the print screen 48 are where the ink will appear on the sheet of material 22. The prepared print screen 48 is then mounted to the master frame 42 by sliding the cross-pieces 50 to abut the frame 46 and locking the print screen 48 in position with the retainers 52. The pins of the members 40 are then received in the holes of the master frame 42 to secure the master frame 42 to the support frame 44 in a fixed position on a plane substantially parallel to the surface 26 of the underlying substrate 24. It is understood other means of securing the master frame 42 to the support frame 44 can be employed as desired, Each of the servomechanisms 70 is then synchronously activated by the programmable control unit to raise the members 40 of the support frame 44, the master frame 42, and the entire print screen 48 in a substantially vertical first direction to a first predetermined distance away from the underlying substrate 24, permitting the sheet of material 22 to be received onto the surface 26 of the underlying substrate 24. The sheet of material 22 is then supplied by means of associated devices (not shown), arranging the sheet of material 22 on the surface 26 in a desired position.
The servomechanisms 70 are then synchronously activated by the programmable control unit to lower the members 40, the master frame 42, and the entire print screen 48 in a substantially vertical second direction to a second predetermined distance away from the underlying substrate 24, permitting a printing cycle to begin. In certain embodiments, the second predetermined distance is a pre-set printing position or “off contact” distance between the print screen 48 and the underlying substrate 24 during the printing stage. Thereafter, the apparatus 10 performs a printing cycle in a two-step procedure. A pool of printing ink (not shown) is pushed by the ink applicator mechanism 18 across the print screen 48 in a first direction toward one end of the print screen 48, in a so-called “flood stroke.” The ink applicator mechanism 18 is then drawn in an opposite second direction across the print screen 48 to force the ink through prescribed areas for making an imprint on the sheet of material 22, in a so-called “print stroke”.
For off-contact printing, an appreciable stretch of the print screen 48 is taken into consideration. Accordingly, the print screen 48 is peeled or lifted behind the ink applicator mechanism 18 synchrounsly as the ink applicator mechanism 18 is moved across the print screen 48 in the print stroke. Lifting the print screen 48 behind the ink applicator mechanism 18 during the print stroke permits the print screen 48 to be immediately separated from the sheet of material 22 after a passage of the ink applicator mechanism 18, militating against undesired smudges or other defects to the imprint on the sheet of the material 22. In certain embodiments, the portion of the print screen 48 behind the ink applicator mechanism 18 is immediately lifted by synchronously activating the pair of servomechanisms 70 located behind the ink applicator mechanism 18. The servomechanisms 70 located behind the ink applicator mechanism 18 cause one of the ends 60, 62 of the members 40, the corresponding side or end of the master frame 42, and the corresponding portion of the print screen 48 behind the ink applicator mechanism 18 to move in a direction away from the sheet of material 22, thereby maintaining a substantially constant angle between the print screen 48 and the ink applicator mechanism 18. Accordingly, as the ink applicator mechanism 18 is moved across the print screen 48 during the print stroke, the portion of the print screen 48 behind the ink applicator mechanism 18 continues to move in the direction away from the sheet of material 22 until the print stroke is completed. The servomechanisms 70 permit the print screen 48 to be separated from the sheet of material 22 in a controlled and relatively precise manner, further militating against undesired smudges or other defects to the imprint on the sheet of material 22. It is understood that successive flood and print strokes can be conducted as desired.
Upon completion of the printing cycle, each of the servomechanisms 70 is synchronously activated by the programmable control unit to raise the members 40, the master frame 42, and the entire print screen 48 in the substantially vertical first direction to the first predetermined distance away from the underlying substrate 24, permitting the imprinted sheet of material 22 to be removed and a fresh sheet of material 22 to be received onto the surface 26 of the underlying substrate 24 for printing. The printing cycle described hereinabove can be repeated for as many sheets of material 22 as desired. It is understood that the removal of the imprinted sheet of material 22 and replacement with the fresh sheet of material 22 is performed in a conventional manner synchronized with the flood and print strokes of the printing cycle. It is understood that the servomechanisms 70 coupled to one of the ends 60, 62 of each of the members 40 can be separately or synchronously controlled to cause a side or end of the support frame 44, a corresponding side or end of the master frame, and hence a corresponding side or end of the frame 46 of the print screen 48 to move in a direction to facilitate printing on a sheet of material 22 with an uneven surface. It is also understood that the servomechanisms 70 can be separately or synchronously controlled for other purposes associated with operation of the apparatus 10. For example, the servomechanisms 70 coupled to one of the ends 60, 62 of each of the members 40 can be synchronously controlled to cause a side or end of the support frame 44, a corresponding side or end of the master frame 42, and hence a corresponding side or end of the frame 46 of the print screen 48 to move in the direction away from the sheet of material 22 for cleaning of a portion of the print screen 48 without extraction of the print screen 48 from the apparatus 10.
From the foregoing description, one ordinarily skilled in the art can easily ascertain the essential characteristics of this invention and, without departing from the spirit and scope thereof, make various changes and modifications to the invention to adapt it to various usages and conditions.
This application claims priority to U.S. Provisional Patent Application Ser. No. 61/655,760 filed Jun. 5, 2012, hereby incorporated herein by reference in its entirety.
Number | Date | Country | |
---|---|---|---|
61655760 | Jun 2012 | US |