Patent Application
20210178750
The invention relates to a screen provision system.
Printing devices which apply a material layer having a structure determined by the printing screen to a substrate by means of a squeegee device and a printing screen—also referred to as a printing mask—are known from the prior art. For example, in order to produce printed circuit boards, it is known to print electrically-conductive structures onto a printed circuit board substrate by means of such a printing device. The use of the printing screen has the advantage that the structures can be applied multiple times to several substrates or even to one substrate in a simple manner Time and cost advantages are key. An alternative to this is to apply conductor track structures in a targeted manner by means of a spray nozzle, this being disadvantageous in terms of time and cost compared to the aforementioned printing device.
The invention relates to a screen provision system—in particular, for a printing device, and, in particular, a 3-D screen printing device—having a screen receptacle for a printing screen and a squeegee device associated with the printing screen.
The invention shall be explained in more detail below with reference to the drawings. Shown for this purpose are
A disadvantage of screen printing devices is that different printing screens have to be used for the production of different structures. This means an increased outlay for the user because he has to replace the printing screen, clean it, and exchange it with a new printing screen which has to be refilled.
The aim of the invention is to provide a screen provision system which reduces the processing time, improves material utilization, and ensures a reliable printing process.
The aim underlying the invention is achieved by the provision device having the features of claim 1. This has the advantage that a printing screen is automatically made available for a printing process—in particular, for a printing of three-dimensionally-shaped structures—and, moreover, preparatory and post-processing steps are facilitated and, in part, completely avoided. As a result, the throughput of the printing device can be increased and the load on the user reduced, thereby not adversely affecting the printing result or the printing quality.
The screen provision system according to the invention is characterized in that it comprises a conveying device for conveying a printing screen in each case, and at least one screen magazine which has multiple screen storage portions for receiving a printing screen in each case, and, in particular, at least one treatment station for treating the printing screens, wherein the conveying device is designed to supply the at least one screen magazine and, in particular, the at least one treatment station with printing screens. The screen provision system thus has a screen magazine for receiving multiple printing screens. It is thus possible to store a plurality of identical and/or different printing screens in the screen magazine if they are not needed for a printing process at the moment. This centralized storage ensures simple handling of multiple printing screens. Preferably, the printing screens have markers and the screen magazine a recognition means for detecting the presence and position of printing screens in the screen magazine, so that, if necessary, the desired printing screen can be removed from the screen magazine in a simple manner In particular, existing printing screens can, in particular, be pre-treated or post-treated by the at least one treatment station in order to make the printing process of a printing device efficient. In particular, the treatment station is designed to take over activities otherwise the responsibility of the user and thereby simplify a printing process. Because the conveying device reaches or supplies both the treatment station and the screen magazine, the printing screens can be brought automatically by means of the conveying device from the screen magazine to the treatment station and vice versa, so that the pre- or after-treatment of a printing screen takes place automatically. Moreover, storage in the screen magazine has the advantage that cleaning of a printing screen does not necessarily have to take place after a printing process has been carried out. Instead, the printing screen is stored in the screen magazine with residues of printing compound remaining thereon until it is again required for a printing process with the same printing compound. A cleaning step can thereby also be completely dispensed with.
In a preferred embodiment of the invention, the screen provision system has a screen usage station which can be supplied by the conveying device with the printing screens. In this context, the screen usage station is understood to mean a station in which the screen is supplied to its actual destination. The user therefore does not have to remove a screen from the screen magazine himself and, for example, feed it to a printing device. Rather, a printing screen is automatically provided to the user and/or a printing device. Alternatively, the screen magazine is designed in such a way that the user himself removes a desired printing screen there. For this purpose, the screen magazine can be open on two sides, for example, wherein, on one side, the conveying device has access to the printing screens, and, from the other side, the users.
In a preferred embodiment of the invention, the screen usage station is a screen removal station for the user. The respectively selected printing screen is thus made available to the user at the removal station, so that he does not himself have to search for the appropriate printing screen in the magazine. In particular, the removal station has a screen storage portion in which the conveying device can store the selected printing screen for removal.
In an alternative embodiment of the invention, it is preferably provided that the screen usage station be a printing device. The conveying device is thus designed to supply a selected printing screen directly to a printing device for performing a printing operation. In particular, the conveying device is designed to insert the selected printing screen into the screen receptacle of the printing device or to arrange it there, so that a printing process can subsequently be carried out automatically. In particular, the printing device is designed for printing three-dimensionally-shaped structures, for which purpose the print head and/or a printing table can be adjusted in height, so that several layers of material can be produced by the screen printing. By an automated exchange of the printing screens, different three-dimensional structures are produced fully automatically in a simple manner
A preferred further development of the invention provides for several screen magazines to be present. The number of storable printing screens is thereby increased, and the variance in the production of, in particular, three-dimensional printing structures is achieved. Advantageously, all screen magazines can be reached by the conveying device.
Preferably, at least one of the screen magazines or the at least one screen magazine has a conditioning device designed to generate and maintain a climate in the screen magazine, which prevents a drying of printing compound remaining on a printing screen. The conditioning device ensures that printing screens which are also in the screen magazine for a longer time and still have residues of printing compound can be reused without first having to be cleaned and filled again completely with printing compound. This both reduces the material consumption and shortens the processing time.
The conditioning device preferably has at least one humidifier and/or dehumidifier, by means of which the air located in the screen magazine can be humidified or dehumidified in order to establish an optimal climate in the screen magazine for the respective printing compound. If several screen magazines are present, several screen magazines can also each have a conditioning device, wherein the conditioning devices can then be designed to be different or identical, but can be operated differently. In this way, it can be achieved that, in each screen magazine, an optimal climate for the printing screens located there can be set. In particular, print screens used for printing with a first material are then stored in a first screen magazine, and print screens used with a second material are stored in a second screen magazine, so that an optimal climate setting is possible.
Furthermore, it is preferably provided that the conditioning device have at least one cooling device and/or heating device. This also helps to avoid drying and to ensure reuse of residual printing compounds on the printing screens, independently of ambient conditions. In a further embodiment of the invention, it is preferably provided that at least one screen magazine be divided into at least two sections, which can be conditioned differently by the conditioning device. In this way, different climates can be set in a screen magazine, which are selected, in particular, as a function of different printing compounds. Thus, printing compounds of materials such as ceramics, metals, polymers, biomaterials, alloys, composite materials, or other printable material combinations may be provided.
Furthermore, it is preferably provided that at least one screen magazine have at least one closing element which can be displaced in order to release or close a housing that encloses the screen storage portions. The screen magazine thus has a housing which houses the screen storage portions and can, in particular, be completely closed by a closing element. This simplifies the maintenance of a climate or conditioning in the screen magazine, since the set climate can be maintained longer. An actuator is, expediently, associated with the closing element, which actuator automates the closing or release of the screen storage portion. Alternatively, the conveying device is designed to actuate the closing element.
Furthermore, it is preferably provided that at least one screen magazine have at least one sliding device for advancing a selected printing screen from one of the screen storage portions. By means of the sliding device, a printing screen from a screen storage portion or a screen storage portion can be advanced, so that the printing screen can be gripped more easily by the conveying device and brought to the screen removal station or the use station or to a treatment station. In this case, the sliding device is designed, in particular, to advance the printing screen to such an extent that it projects beyond the housing of the screen magazine. In particular, the housing has a removal opening to which the closing element is assigned. The sliding device is assigned to the removal opening in such a way that it can advance a printing screen associated with the removal opening a small distance out of the removal opening on the housing so that it can be gripped by the conveying device. In order to feed a printing screen to the removal opening in the screen magazine, the screen storage portions in the screen magazine are, preferably, adjustable in height. For this purpose, there is, preferably, a lifting device in the screen magazine by means of which the screen storage portions can be raised or lowered in order to assign a selected printing screen to the removal opening or to assign an empty screen storage portion to the removal opening so that it can be covered with a printing screen. According to a preferred development of the invention, several treatment stations are present. These are all supplied by the conveying device. Different treatment steps can thereby be carried out by the screen provision system.
In particular, at least one treatment station is designed as a printing screen cleaning station. For this purpose, the printing screen cleaning station preferably has cleaning means by which a printing screen can be completely cleaned of any printing compound possibly remaining thereon. If, for example, it is known that a specific printing screen need no longer be used for a longer period of time, and there is the risk that aging of the printing compound remaining on the printing screen is to be feared due to the long period of time, the printing screen is fed by the conveying device to the screen cleaning station, cleaned, and deposited in the screen magazine.
According to a preferred embodiment of the invention, it is further provided that at least one treatment station be designed as a printing screen filling station, which serves to fill a printing screen with a desired printing compound before the printing screen is fed to the printing device. The effect achieved by this is that the printing compound outside the printing device is dispensed onto the printing screen. This also ensures that different print materials are applied to the print screens in a reliable manner In particular, the printing screen filling station has tanks for storing different materials for printing the printing screens. An intermediate step, such as the manual filling of a printing screen, can thus be dispensed with, and a mechanism in the printing device itself, which otherwise performs the filling of a printing screen, can also be dispensed with, whereby the printing device can be implemented in a space-saving, compact, and also cost-effective manner.
Furthermore, it is preferably provided that at least one treatment station be a control station. In particular, the control station is designed to measure a printing screen and to compare a structure/pattern predetermined by the printing screen with a reference pattern in order to detect damage to the printing screen. If damage is detected, the printing screen is no longer put back into the screen magazine, but instead is set aside. For this purpose, the control station preferably has a camera device for detecting the printing pattern or the structure, and a memory in which the reference pattern of the provided printing screens is stored in order to easily detect damage and/or a state of the respective printing screen by means of a comparison. Furthermore, the invention relates to a screen magazine for storing printing screens for a printing device, which has at least one conditioning device for setting or maintaining a climate in the screen magazine, and, in particular, is designed as described above.
The printing device 2 has a printing table 5, which is adjustable in height by a lifting device 6, as indicated by a double arrow 7. Associated with the printing table 5 is a print head 8, which has a squeegee device 9. In addition to a blade, which is not shown here in greater detail, the squeegee device 9 has a screen receptacle 10 in which a printing screen 11 can be arranged. For this purpose, the screen receptacle 10 is designed, for example, as a receptacle into which the printing screen 11 can be inserted—in particular, inserted laterally or horizontally—as shown in
The screen magazine 3 has a housing 13 and is arranged at a distance from the printing device 2 in the present case. In the housing 13, several screen storage portions 14 are arranged so as to be superimposed or stacked one above the other. The screen storage portions 14 are designed, for example, like the screen receptacle 10 and, optionally, also have the clamping elements 12. A printing screen 11 can be arranged in each screen storage portion 14. The housing 13 is essentially designed to be closed, but has, on a side facing the pressure device 2 in particular, a removal opening 15 through which a printing screen 11 can be introduced into or taken out of the housing 13.
The conveying device 4 is designed to move the printing screens 11. This has, in the present exemplary embodiment, a multi-link conveying arm 16 which carries a gripper 17 at its free end. The gripper 17 is designed, for example, pneumatically or mechanically, in order to grip a single printing screen 11. The conveying device 4 is arranged between the printing device 2 and the screen magazine 3 in such a way that the conveying arm 16 can reach both a printing screen 11 assigned to the removal opening 15 and a printing screen 11 placed in the screen receptacle 10. In the present exemplary embodiment, the removal opening 15 extends over nearly the entire height of the screen magazine 3, wherein the conveying arm 16 is designed in such a way that it can reach each screen storage portion 14 or the printing screen located therein. To this end, the conveying device 4 is optionally equipped with its own lifting device 18 in order to increase the freedom of movement of the gripper 17. Together with the screen magazine 3, the conveying device 4 forms a screen provision system 25 for the printing device 2.
The function of the advantageous printing system 1 is as follows. For printing three-dimensionally-shaped structures, the conveying device 4 is first controlled so as to remove a specific printing screen 11 from the screen magazine 3 and feed it to the screen receptacle 10. The printing screen 11 is locked in the screen receptacle 10 by means of the clamping means 12. A printing compound—in particular, a printing paste—of a selected material is then applied to the printing screen 11, and a blade of the squeegee device 9 is pushed over the printing screen 11 so that the printing compound is imprinted onto the printing table through the printing screen 11. In this case, it is conceivable for the printing compound to be applied directly to the printing table 5 or to a substrate 19 arranged on the printing table 5 which may, for example, be designed as a carrier substrate, or also as a printed circuit board, wafer or the like. For this purpose, the printing screen 11 has, in certain areas, screen openings, which correspond to the desired first layer of the structure to be printed. In this case, many such structures can be incorporated into the printing screen 11, so that several components or structural elements/structures simultaneously to a printing process can also be produced next to one another on the substrate 19 and/or the printing table 5.
After the first printing layer has been produced, the printing table 7 is, for example, moved downwards by the lifting device 6, and a further printing operation is carried out in which the same printing screen 11 is used to produce a further printing layer which has the same structure as the first printing layer. Optionally, instead of the same printing screen 11 one of the other printing screens 11 is used. For this purpose, the conveying arm 16 moves the printing screen 11 located in the screen receptacle 10 into the screen magazine 3, viz., into a screen storage portion 14 which is there free. The conveying arm 16 then removes another screen 11 from another printing storage portion 14 and feeds it to the screen receptacle 10 of the printing device 2. In a subsequent printing process, a printing layer, for example, is then produced which differs in shape from the previous printing layer. This principle makes it possible to produce several printing layers one above the other which differ from one another, as a result of which complex three-dimensional structures can also be produced. After each printing process has taken place, the printing table 5 is lowered a short distance, or, alternatively, the print head 9 is lifted a short distance.
While it is provided in the exemplary embodiment of
If a specific printing screen 11 is to be removed from the screen magazine 3, the screen storage portions 14 are first moved or displaced vertically in such a way that this printing screen 11 is assigned to the removal opening 15 and can be removed from the conveying arm 16. The thereby essentially closed configuration of the housing 13 of the screen magazine 3 has the advantage that, in the screen magazine 3, there is a climate which improves the retention of the printing screens 11 in the screen magazine 3. Optionally, in the screen magazine 3, a conditioning device 23 is also arranged which has, for example, a cooling device or heating device, a humidifier, and/or a dehumidifier, in order to influence the climate in the screen magazine 3. In particular, the climate is influenced in such a way that residues of the printing compound remaining on the respective printing screen 11 are kept capable of being deposited. Drying is thus prevented. This has the advantage that the printing screens 11 can also be held in the screen magazine 3 over a longer period of time without having to be cleaned. As a result, the printing compound can also be intentionally left on the respective printing screen 11. Therefore, when filling the printing screen 11, less care must be taken that a maximum amount be used in order to avoid rejects or loss of the printing compound due to a later cleaning process. Instead, the printing compound is reused as soon as the printing screen 11 is removed from the screen magazine 3 and used as the basis for a further printing process. Of course, the conditioning device 23 can also be provided in the exemplary embodiment of
In another exemplary embodiment, it can be provided that the sliding device 24 be designed in such a way that it pushes the printing screen completely through the removal opening 15 into the screen receptacle 10. If the removal opening 15 and screen receptacle 10 are aligned with one another, this can be realized in a simple and cost-effective manner The printing device 2 then, expediently, has a corresponding sliding device, which is designed to push the printing screen 11, after a printing process has been carried out, back into the screen magazine and the screen storage portion assigned to the removal opening 15.
In a simplified plan view,
The modules are housed together by a housing 30, which, optionally, has one or more maintenance doors 34 through which a user can access the screen provision system 25. Between two adjacent modules—in this case, the screen magazine 3_1 and the treatment station 28—a screen usage station 31 is arranged, which can likewise be supplied by the conveying device 4. In the present embodiment, the screen usage station 31 is designed as the printing device 2. Alternatively, however, the screen usage device can also be embodied as a screen removal station 32, at which a selected screen from one of the screen magazines 3_1 through 3_3 or 3 can be made available to the user by the conveying device 4, so that the user manually moves this selected printing screen 11 to a desired printing device or to another use. A driving robot or a similar connection system can also be located at the screen usage station 31, through which an available printing screen can be supplied to a printing device or the like automatically. For example, the screen provision system 25 can be used as a central screen provision system in a printing hall having a plurality of printing devices. The screen provision system 25 can also be integrated into an In Line 3-D print line, wherein the screen usage station 31 then has, for example, the printing device 2, which is then designed for automatically conveying the carrier substrates into the printing device 2 and out of the printing device with three-dimensionally-shaped structures located thereon.
The treatment stations 26, 27, and 28 are, in particular, different treatment stations. In the present embodiment, the treatment station 26 is designed as a screen cleaning station. This is designed to clean a printing screen provided by the conveying device 4 and thereby remove all residues of printing compound from the printing screen. After the cleaning has taken place, the affected printing screen is brought back by, for example, the conveying device 4 into one of the screen magazines 3 through 3_3.
In the present case, the treatment station 27 is a screen filling station which is designed to fill a printing screen supplied to it with at least one ingredient or one material of a printing compound. This results in a centralized filling of the printing screens 11 by the screen filling station 27. In particular, this is designed to make different printing compounds or materials available, so that pre-filled printing screens with different printing compounds or printing materials can be made available by the screen provision system 25. In this, the conveying device 4 ensures the conveying of the respective printing screen to the screen filling station 27, and from this to, for example, the screen usage station 31. In this case, both cleaned printing screens and printing screens which have already been filled with a material, and thus optionally have printing residues, can be fed to the screen filling station 27. An identifier/identification feature arranged on the printing screens ensures that, on a printing screen which has already been filled and has not yet been cleaned, a material different from the previously applied material is obtained.
In the present case, the treatment station 28 is a control station which is designed, in particular, to measure a printing screen 11 supplied thereto and to check for damage. This makes it possible to ensure that, in the printing screen provision system 25, only printing screens which are properly formed and functioning are present and are output by the screen usage station 31.
The treatment stations 26, 27, and 28 preferably each have a screen storage portion to which the screen storage portion 14 corresponds or the screen receptacle 10 for receiving in each case one printing screen, in order to carry out the respective intended treatment. Optionally, fewer treatment stations or even more treatment stations may also be integrated into the printing screen provision system 25. The number of printing stations and screen magazines 3 described here is to be understood as merely an example. Advantageously, at least one screen magazine and at least one treatment station are present, in order to form the advantageous print screen provision system 25.
Optionally, one or more of the screen magazines 3, 3_1, 3_2, or 3_3—in the present case, at least the screen magazine 3_3—are provided with the conditioning device 23, in order to condition the printing screens located there and to maintain printing compound located thereon for later use.
| Number | Date | Country | Kind |
|---|---|---|---|
| 17201059.7 | Nov 2017 | EP | regional |
This application is the U.S. National Phase Application under 35 U.S.C. § 371 of International Application No. PCT/EP2018/080796, filed Nov. 9, 2018, designating the U.S. and published as WO 2019/092194 A1 on May 16, 2019, which claims the benefit of European Application No. EP 17201059.7, filed Nov. 10, 2017. Any and all applications for which a foreign or a domestic priority is claimed is/are identified in the Application Data Sheet filed herewith and is/are hereby incorporated by reference in their entireties under 37 C.F.R. § 1.57.
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/EP2018/080796 | 11/9/2018 | WO | 00 |
