The present disclosure relates to a screen structure.
Bistable extendable members, also referred to as “bistable reeled composites” (BRCs) and/or “split tube extendable members” (“STEMs”) and/or “split tubes” and/or “extendible sheet members” and/or “bistable composite elements”, are elements which are configurable between two stable forms: a rigid longitudinally extending structure, and a compact coil of flat rolled up material. In the compact coiled/rolled up form, a bistable extendable member can be rolled up/wound/coiled about a first axis. In the rigid longitudinally extending form, the bistable extendable member longitudinally extends straight along a second axis which is perpendicular to the first axis.
Bistability in a bistable extendable member arises as a result of the manipulation of the Poisson's ratio and isotropy in the various layers of material making up the bistable extendable member. Bistable extendable members can be made from fibre-reinforced composite materials, for example glass fibres in a thermoplastic matrix, which are consolidated under conditions of elevated temperature and pressure.
Due to their mechanical properties of being extendable and retractable again into a rolled up state, bistable extendable members can be useful in retractable structures such as retractable panels, screens, walls, dividers and/or partitions, such as those described in WO2019201948A1 and EP3251562B1.
WO8808620 describes an elongate element in the form of a longitudinally split tube. U.S. Pat. No. 6,217,975B1 describes an extendable sheet member which is configurable between first and second states. U.S. Pat. No. 6,602,574B1 describes an extendible, coilable member which is reversibly configurable between a coiled form and an extended form. WO9962811 describes a compound member formed from at least two extendible, coilable members, each of which is reversibly configurable between a coiled form and an extended form. U.S. Pat. No. 6,256,938B1 describes an elongate element in the form of a longitudinally split tube which is arranged to be progressively flattened and wound about an axis extending transversely to the longitudinal extent of the tube to form a coil.
The present disclosure seeks to alleviate, at least to a certain degree, the problems and/or address at least to a certain extent, the difficulties associated with the prior art.
According to a first aspect of the disclosure, there is provided a screen structure. The screen structure comprises at least one support element comprising a bistable extendable member, a panel element attached to the at least one support element and comprising a leading edge, wherein the at least one support element and the panel element are configured to be rollable about a first longitudinal axis, to provide for extension and retraction thereof along a direction generally perpendicular to the first longitudinal axis between a first fully extended position and a second position where the at least one support element and the panel element are at least partially retracted, a handle element for extending and retracting the support element and the panel element upon application of a force to the handle element; and characterised by at least one spacer element configured so that when the at least one support element and the panel element are in the second position, the leading edge of the panel element is substantially parallel with the first longitudinal axis.
Advantageously, such a configuration means that the at least one support element and panel element will roll/wrap/coil and unroll/unwrap/uncoil about the first longitudinal axis without creasing/deforming the panel element. It is envisaged that the screen structure may be used in medical settings in which hygiene/cleanliness is of the upmost importance. Any creasing/deforming of the panel is undesirable as such areas are prime spots for the build-up of dust/dirt. The leading edge of the panel element is defined as the edge which the panel follows when the panel element and at least one support element are being extended. The leading edge is therefore the first part of the panel element to be extended and the last part of the panel element to be retracted. If a leading edge is not maintained parallel to the first longitudinal axis, the panel element may become creased/deformed as the panel element rolls/wraps/coils around the first longitudinal axis at different rates along the length of the first longitudinal axis. Alternatively, when the at least one support element and panel element are being extended/retracted, the panel element could fall out of the plane defined by a frame of the screen structure and flap as the at least one support element and panel element are being retracted/extended. This flapping of the panel element could result in damage to the screen structure by way of creases/deformation of the panel element caused by uneven rolling/wrapping/coiling and unrolling/unwrapping/uncoiling about the first longitudinal axis. In a first fully extended position, the panel element is completely unrolled/unwrapped/uncoiled from the first longitudinal axis, and the leading edge is as far as possible from the first longitudinal axis. In the second position, the support element and panel element are at least partially rolled/wrapped/coiled around the first longitudinal axis. This covers a situation whereby a portion of the at least one support element and panel element are rolled/wrapped/coiled around the first longitudinal axis and a portion of the at least one support element and panel element are extended. The second position also covers a situation whereby the at least one support element and panel element are fully retracted around the first longitudinal axis. When in the second position, at least a portion of the at least one support element and panel element will define a cylindrical roll about the first cylindrical axis. If a cross section of such a cylindrical roll was taken along a plane defined by the first longitudinal axis, the two edges of the resulting cylindrical roll would be substantially parallel with each other and the first longitudinal axis.
Optionally, the spacer element is sized so that the outer diameter of said at least one spacer element is greater than an inner diameter of the support element in a fully retracted position thereby enabling the leading edge of the panel element to be substantially parallel to the first longitudinal axis. Advantageously, this helps ensure that the leading edge of the panel element is maintained in a position parallel to the first longitudinal axis and is therefore able to roll and unroll about the first longitudinal axis evenly, preventing the panel element from creasing/deforming whilst rolling/unrolling about the first longitudinal axis. With a spacer element smaller than an inner diameter of the support element in a fully retracted position, the portion of the panel element rolling/wrapping/coiling around the spacer element is not adequately supported and so the panel element may roll/wrap/coil about the first longitudinal axis unevenly.
Optionally, the first longitudinal axis is defined by a rotor element and the at least one support element and panel element are attached to said rotor element. Advantageously, this provides a point about which the at least one support element and panel element may be rolled/wrapped/coiled.
Optionally, at least one spacer element of the screen structure comprises an inner surface configured to be positioned around a rotor element, the at least one spacer element further comprising a first connecting surface and a second connecting surface, both connecting surface defining a passageway connecting the inner surface of the spacer element to an outer surface of the spacer element. Advantageously, the passageway allows the spacer element to be widened so that it may be attached (slid or clipped on) to the rotor element. This reduces manufacturing costs by removing the need for an additional attaching means. The passageway serves a dual purpose; as well as allowing the spacer element to clip on to the rotor element, the passageway allows the panel element to pass through the passageway.
Optionally, the panel element is attached to said rotor element by means of least one fold in the panel element along an axis parallel to said first longitudinal axis which creates at least two sections of said panel element, wherein a part of at least one of said at least two sections of said panel element is attached to a part of said second section of said panel element, after said panel element has rolled around said rotor element. Advantageously, this can prevent the panel element moving out of a plane defined by the frame of the screen structure when the bistable extendable member and the panel element are being extended and increase the uniformity of the coil of the panel element around the rotor element. This also improves the ease of construction of the screen structure.
Optionally, the spacer element is positioned over the panel element attached to the rotor element such that a portion of the panel element passes through the passageway of the spacer element. Advantageously, by positioning the spacer element in such a manner, the panel element is further attached to the rotor element. The passageway defined by the two connecting surfaces of the spacer element allows the spacer element to clip over the panel element attached to the rotor element, and for the panel element to pass through the passageway.
Optionally, the at least one support element and panel element define a cylindrical roll when fully retracted about the first longitudinal axis and wherein a side profile of the cylindrical roll has 2 edges which are substantially parallel with each other and the first longitudinal axis.
Optionally, the panel element comprises a flexible polymer film material such as Polyethylene terephthalate.
Optionally, at least one support element is configured to define an upper edge of the panel element, and wherein the spacer element is positioned so as to engage a bottom edge of the panel element. Advantageously, by using only one bistable extendable member, the construction costs of a single screen structure can be reduced. By positing this support element at the top (i.e. upper edge) of the panel element, the panel element is encouraged to roll/wrap/coil and unroll/unwrap/uncoil in a manner which corresponds to the rolling/wrapping/coiling and unrolling/unwrapping/uncoiling of the bistable extendable member. A spacer element positioned to engage with a bottom edge of the panel element can further encourage this rolling/wrapping/coiling behaviour. Engaging with a bottom edge of the panel means that the spacer element comes in to connect with the bottom edge of the panel element i.e. this is the portion of the panel element which comes into contact with the spacer element and which is supported by the spacer element as it rolls/wraps/coils about the first longitudinal axis.
Optionally, the screen structure comprises one bistable extendable member. Advantageously, this reduces manufacturing costs.
Optionally, the outer surface of said spacer element is curved about the first longitudinal axis. Advantageously, this provides for even rolling of the panel element about the first longitudinal axis.
Optionally, the screen structure comprises two or more spacer elements positioned along the length of the first longitudinal axis. Advantageously, multiple spacer elements provide that the panel element may be supported at multiple points along the length of the first longitudinal axis. This may be beneficial in aiding with uniform rolling/wrapping/coiling of the at least one support element and panel element around the first longitudinal axis and ensuring that a leading edge of the panel element is maintained parallel to the first longitudinal axis. When multiple spacer elements are used in a screen structure, the diameter of such spacer elements may change depending on their proximity to the support element. Spacer elements closer to the support element will have an external diameter less than an external diameter of a spacer element positioned further from a support element. This ensures that, whilst still providing support for the panel element, the spacer elements do not cut into the panel element and cause creasing/deformation.
Optionally, the screen structure comprises a reinforcing layer along the bottom edge of the panel element. Advantageously, this gives the bottom edge of the panel additional weight which helps stabilise the panel element in the plane defined by the frame of the screen structure and thereby reduces movement of the panel element outside this plane during extension and retraction. The reinforcement also increases the depth of the panel element along the bottom edge which aids the bottom part of the panel element in wrapping/coiling and unwrapping/uncoiling in a manner corresponding to the wrapping/coiling and unwrapping/uncoiling of the bistable extendable member.
Optionally, the reinforcing layer is opaque. Advantageously, this provides a visual cue to the dimensions of the panel element.
Optionally, the panel element is directly attached to the handle element. Advantageously, this helps to prevent the panel element moving out of a plane defined by the frame of the screen structure.
Optionally, the handle element is attached to the leading edge of the panel element.
Optionally, the support element is attached to the panel element by means of a supporting layer. Advantageously, the use of a supporting layer prevents the panel element from wrinkling/deforming when it is rolled and unrolled about the first longitudinal axis.
Optionally, the supporting layer comprises Polyvinyl chloride.
Optionally, the panel element comprises struts generally parallel to said first longitudinal axis. Advantageously, the application of such struts may provide additional strength to the panel element.
Optionally, the panel element comprises folds generally parallel to said first longitudinal axis. Advantageously, the application of such struts may provide additional strength to the panel element.
Optionally, the screen structure is according to the first aspect of the disclosure.
Optionally, the screen structure includes any one or more of the optional features presented above in relation to the first aspect of the disclosure.
The present disclosure may be carried out in various ways and examples of the disclosure will now be described by way of example with reference to the accompanying drawings, in which:
As shown in
An application of the bistable extendable member 1 described herein shall now be described, with reference to
The screen structure 50 is generally similar to a screen structure 20 shown in
In the example shown, the spine element 52 comprises a generally straight elongate member having a generally rectangular cross-sectional profile. The spine element 52 is arranged to provide structural support and stiffness to the screen structure 50. Similarly, in the example shown, the handle element 51 comprises a generally straight elongate member having a generally square cross-sectional profile. A pushing or pulling force can be applied to the handle element 51 to cause the bistable extendable member 1 and the panel 30 to wrap/roll/coil and unwrap/unroll/uncoil respectively about the first longitudinal axis 54 and thereby cause the bistable extendable member and the panel element to retract and extend.
It is also envisaged that alternative shapes, sizes and configurations of handle elements and spine elements may alternatively be employed in the screen structure 50 other than those which are shown in
In the example shown, the handle element is attached to the panel element across the entire length of the leading edge of the panel element. The leading edge of the panel element is the edge of the panel element which is adjacent to the part of the screen structure that is moveable to enable the extension and retraction of the panel element and support element. For example, the handle element could be attached to the leading edge of the panel element across the entire length of the leading edge of the panel element. Attaching the panel to the handle across the entire length of the leading edge of the panel element has the advantageous effect that, whenever a pulling or pushing force is applied to the handle, this force is uniformly spread over the length of the panel element. If the panel element was attached to the handle element at only one location, the application of a force to the handle may result in the uneven distribution of that force into the panel element. Any uneven distribution of force may cause the panel element to roll/wrap/coil and unroll/unwrap/uncoil about the first longitudinal axis in an uneven manner. Such uneven rolling/wrapping/coiling and unrolling/unwrapping/uncoiling could result in undesired creases/deformations in the panel element and mean that the panel element may more easily move out of the plane defined by the frame. Such movement out of the place defined by the frame (or flapping) may cause damage to the screen structure by way of creases/deformation as the panel element rolls/wraps/coils and unrolls/unwraps/uncoils about the first longitudinal axis unevenly.
In either example, the screen structure may further comprise a rotor element 15 defining the first longitudinal axis 54 (see
The bistable extendable member 1 employed as the upper member 21a of the frame 21 ensures that when the at least one support element and the panel element are substantially fully retracted about the rotor element, the external diameter of the portion of the panel element affixed to the support element is substantially the same as the external diameter of the support element (see
As seen in
The spacer element 10 may be attached to the rotor element 15 by a fastening means. Optionally, the design of the spacer element 10 itself may hold the spacer element 10 on the rotor element 15 without the need for further fastening means. The spacer element 10 may be designed such that a diameter of the inner surface is smaller than the outer diameter of the rotor element. By applying a force to temporarily increase the internal diameter of the spacer element, the spacer element may be affixed to the rotor element. When the force is removed, and the spacer element is allowed to return to its original shape, the spacer element may constrict about the rotor element and hold itself in position, thereby providing a ‘snap-on’ type attachment.
To aid with even rolling/wrapping/coiling of the panel element 30, the panel element 30 may be attached to the rotor element 15. By attaching the panel element 30 to the rotor element 15, a more even rolling/wrapping/coiling of the panel element 30 about the rotor element may be achieved. To attach the panel element 30 to the rotor element 15, the panel element 30 may be affixed to the outer surface of the rotor element 15 using an adhesive tape or other suitable attachment means. Alternatively, the panel element 30 may be configured to provide a means of attachment to the rotor element 15.
In order to strengthen the panel element, the panel element 30 may optionally comprise vertical struts or folds which help to strengthen the panel element 30 without hindering the extension or retraction of the panel element about the first longitudinal axis 54.
To further aid with the rolling/wrapping/coiling of the panel element 30, a reinforced layer 18 may be formed on the panel element 30.
Various modifications may be made to the described embodiment(s) without departing from the scope of the invention as defined by the accompanying claims.
Number | Date | Country | Kind |
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2102633.1 | Feb 2021 | GB | national |
This application is a U.S. National Phase patent application based on International Patent Application No. PCT/GB2022/050211, entitled “Screen Structure” and filed on Jan. 27, 2022. International Patent Application No. PCT/GB2022/050211 claims priority to GB Patent Application No. 2102633.1 filed on Feb. 24, 2021. The above referenced applications are incorporated herein by reference in their entirety as if fully set forth herein.
Filing Document | Filing Date | Country | Kind |
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PCT/GB2022/050211 | 1/27/2022 | WO |