The present invention relates to a utility tool. More particularly, in its intended preferred use, the present invention relates to a utility tool (e.g. a putty knife) having an improved tool handle, that is, with an integrated and retractable screw bit assembly, for screwing purposes in drywall applications and the like, designed also for carrying out various other related multitask functions.
Known in the art are various utility tools used for drywall applications and the like, such as putty knives, screwdrivers, etc.
For example, U.S. Pat. No. 2,092,586 granted on Sep. 7, 1937, to NAUMOVICH relates to a screw driver. There is described an article which is characterized by a flat metallic handle portion adapted to continue into a scraper blade, and a screw driver pivotally mounted on the rear end of said handle portion and adapted to assume a closed position against one side portion of said handle.
U.S. Pat. No. 6,530,098 B1 granted on Mar. 11, 2003, to GRINGER et al. relates to a multiple tool device. There is described a taping knife which includes a continuous shaft having a blade on a first end thereof, and a hammer on a second end thereof. A handle surrounds the shaft with the blade extending from one end thereof, and the hammer extending from the other end thereof. The handle preferably is constructed with a molded inner core and a soft molded rubber overlay. The hammer includes a hammering surface generally perpendicular to a central axis of the handle. The inner core is preferably constructed of a molded thermoplastic, and the overlay is preferably constructed of an injection molded rubber. The handle may include a bit storage slot for receiving and storing a screwdriver bit. The overlay may include a plurality of flexible fingers adjacent to the bit storage slot for securing a screwdriver bit in the slot. The hammer may include a sleeve for receiving a screwdriver bit with a working portion of the bit extending from the sleeve.
Also known to the Applicant are the following US patents, patent application and industrial design which describe various utility tools and the like, some of which contain integrated and retractable screwdriver attachments: U.S. Pat. Nos. 2,810,194; 2,839,110; 3,774,252; 5,063,627; 5,251,352; 5,720,063; 5,870,786; 5,927,164; 6,131,222; 6,272,708 B1; 6,530,098 B1; 6,662,521 B1; 6,769,147 B1; 6,996,868 B1; 2009/0313765 A1; and U.S. Pat. No. D380,661.
It is also known in the art that workers need to use different tools in order to carry out different tasks during drywall applications and the like, and the use of different tools is somewhat disadvantageous in that, namely, time is wasted when going from one tool to another, and that additional space is required for the provision of such various tools in a given tool box, tool belt, etc. Therefore, it would be useful to provide a tool, such as a putty knife for example, which would be devised to carry out several tasks which would normally be done by means of a plurality of different other corresponding tools.
Some of the above-listed documents described utility tools comprise integrated and retractable screw bit mechanisms, but these mechanisms are known to be not optimal in terms of design, ergonomics, multitasking, easy of use and other considerations (ex. torque transfer when screwing fasteners, etc.).
Hence, in light of the aforementioned, there is a need for a utility tool, which by virtue of its design and components, would be able to overcome some of the above-discussed prior art concerns.
The object of the present invention is to provide a utility tool, which by virtue of its design and components, satisfies some of the above-mentioned needs and is thus an improvement over other related utility tools and/or methods known in the prior art.
In accordance with the present invention, the above object is achieved, as will be easily understood, with a tool handle (and resulting “tool”), such as the one briefly described herein, and such as the one exemplified in the accompanying drawings. Preferably, the resulting tool is a putty knife with integrated and retractable screw bit assembly for drywall applications and the like, as well as being also devised to carry out various other related multitask functions.
More particularly, according to the present invention, there is provided a utility tool comprising:
an elongated handle assembly for manual handling of the utility tool, the handle assembly extending substantially along a longitudinal axis, and having front and rear portions, as well as a peripheral side edge extending between top and bottom gripping surfaces;
a blade having an anchoring portion anchored within the handle assembly and an operating portion extending out from the front portion of the handle assembly, the blade extending along a given plane substantially parallel to a corresponding plane defined by the peripheral side edge;
a screw bit assembly having a screw bit component and a corresponding swiveling support component pivotably mounted onto the handle assembly, the screw bit assembly being operable between a removably fixed non-operating configuration and a removably fixed operating configuration, where in the non-operating configuration, the screw bit component and swiveling support component are nested within a corresponding recess provided on the peripheral side edge of the handle assembly, between the top and bottom gripping surfaces of the handle assembly, and where in the non-operating configuration, the screw bit is drawn out of the recess and securely maintained in a fixed configuration so as to be positioned at a fixed slanted angle with respect to the longitudinal axis of the handle assembly; and
a biasing assembly contained within the handle assembly and having a resilient component cooperating with an inner component of the swiveling support component so as to securely maintain the screw bit assembly respectively along its corresponding pair of removably fixed configurations, the resilient component of the biasing assembly and inner component of the swiveling support component being configured for automatically urging the screw bit assembly towards the operating configuration when the swiveling support component is located between an operating position and a transitional position, and the resilient component of the biasing assembly and inner component of the swiveling support component being further configured for automatically urging the screw bit assembly towards the non-operating configuration when the swiveling support component is located between a non-operating position and the transitional position.
According to yet another aspect of the present invention, there is also provided a method of operating the above-mentioned tool handle and/or resulting utility tool.
According to yet another aspect of the present invention, there is also provided a kit with components for assembling the above-mentioned tool handle and/or resulting utility tool.
According to yet another aspect of the present invention, there is also provided a set of components for interchanging with components of the above-mentioned tool handle and/or resulting utility tool.
According to yet another aspect of the present invention, there is also provided a method of assembling components of the above-mentioned kit and/or set.
According to another aspect of the present invention, there is also provided a method of manufacturing the above-mentioned tool handle and/or resulting utility tool.
According to another aspect of the present invention, there is also provided a wall surface having been treated with the above-mentioned tool handle and/or resulting utility tool.
The objects, advantages and other features of the present invention will become more apparent upon reading of the following non-restrictive description of preferred embodiments thereof, given for the purpose of exemplification only, with reference to the accompanying drawings.
a is an enlarged view of a portion of what is shown in
a is an enlarged view of a portion of what is shown in
a is an enlarged view of a portion of what is shown in
a is an enlarged view of a portion of what is shown in
a is an enlarged view of a portion of what is shown in
a and 24b are representations of how conventional utility tools with corresponding screw bit mechanisms are used to fasten a screw onto a drywall, contrasted with how it is used with a utility tool according to a preferred embodiment of the present invention, as better illustrated in
In the following description, the same numerical references refer to similar elements. The embodiments, geometrical configurations, materials mentioned and/or dimensions shown in the figures are preferred, for exemplification purposes only.
Moreover, although the present invention was primarily designed for drywall applications, as well as carrying out other functions related thereto (e.g. plastering, scraping, screwing, tapping, etc.), it may be used with other types of materials and objects and in other fields, as apparent to a person skilled in the art. For this reason, expressions such as “drywall”, “tool”, “putty”, “knife”, “scraper”, “spatula”, etc., as used herein should not be taken as to limit the scope of the present invention and includes all other kinds of objects, materials and/or purposes with which the present invention could be used and may be useful.
Moreover, in the context of the present invention, the expressions “putty knife”, “scraper”, “spatula”, “tool”, “device”, “unit”, “apparatus”, and any other equivalent expression known in the art will be used interchangeably. Furthermore, the same applies for any other mutually equivalent expressions, such as “drywall”, “wall” and “surface”, as well as “tool handle” and “tool” for example, as also apparent to a person skilled in the art.
In addition, although the preferred embodiment of the present invention as illustrated in the accompanying drawings comprises various components and although the preferred embodiment of the tool handle 1 and resulting tool 3 (i.e. putty knife) as shown consists of certain geometrical configurations as explained and illustrated herein, not all of these components and geometries are essential to the invention and thus should not be taken in their restrictive sense, i.e. should not be taken as to limit the scope of the present invention. It is to be understood, as also apparent to a person skilled in the art, that other suitable components and cooperations thereinbetween, as well as other suitable geometrical configurations may be used for the tool handle 1 and resulting tool 3, and corresponding parts, according to the present invention, as briefly explained herein and as can be easily inferred herefrom by a person skilled in the art, without departing from the scope of the invention.
Broadly described, the tool handle 1 according to the present invention, as shown in the accompanying drawings, is a device which, in its preferred intended use, is an improved tool handle 1, to be appropriately mounted onto a given blade 5 or extremity (i.e. other component), so as to form a resulting utility tool 3, such as, for example, a putty knife, a spatula for joints, a taping knife, and/or the like, said tool handle 1 being preferably provided with a mechanism or assembly 7 of screw bit enabling to fasten or screw fasteners such as screws, and the like, into a given wall surface 9. As can be easily understood when referring to the accompanying drawings, the screw bit assembly 7 is preferably one that is integrated to the tool handle 1, and one that is preferably retractable, so as to be operated preferably between only two (2) configurations, namely an operating (i.e. “opened”, “elevated”, etc.) configuration and a non-operating (i.e. “closed”, “nested”, etc.) configuration, although several intermediate configurations could also be provided, as can be easily understood by a person skilled in the art.
According to a preferred embodiment of the present invention, the utility tool 3 comprises an elongated handle assembly 11, a blade 5, a screw bit assembly 7, and a biasing assembly 13, as will be explained in greater detail when referring to the accompanying drawings.
Namely, the handle assembly 11 is used for manual handling of the utility tool 3, the handle assembly 11 extending substantially along a longitudinal axis 15, and having front and rear portions 17,19, as well as a peripheral side edge 21 extending between top and bottom gripping surfaces 23,25.
The blade 5 has an anchoring portion 27 anchored within the handle assembly 11 and an operating portion 29 extending out from the front portion 17 of the handle assembly 11, the blade 5 extending along a given plane substantially parallel to a corresponding plane defined by the peripheral side edge 21.
The screw bit assembly 7 preferably has a screw bit component 31 and a corresponding swiveling support component 33 pivotably mounted onto the handle assembly 11, the screw bit assembly 7 being operable between a removably fixed non-operating configuration and a removably fixed operating configuration, where in the non-operating configuration, the screw bit component 31 and swiveling support component 33 are nested within a corresponding recess 35 provided on the peripheral side edge 21 of the handle assembly 11, between the top and bottom gripping surfaces 23,25 of the handle assembly 11, and where in the non-operating configuration, the screw bit component 31 is drawn out of the recess 35 and securely maintained in a fixed configuration so as to be positioned at a fixed slanted angle θ with respect to the longitudinal axis 15 of the handle assembly 11.
The biasing assembly 13 is preferably contained within the handle assembly 11 and has a resilient component 37 cooperating with an inner component 39 of the swiveling support component 33 so as to securely maintain the screw bit assembly 7 respectively along its corresponding pair of removably fixed configurations, the resilient component 37 of the biasing assembly 13 and inner component 39 of the swiveling support component 33 being configured for automatically urging the screw bit assembly 7 towards the operating configuration when the swiveling support component 33 is located between an operating position and a transitional position (see
According to a preferred embodiment of the present invention, and as better shown in
Preferably also, swiveling support component 33 of the screw bit assembly 7 comprises an inner channel 47 for receiving the top end 43 of the resilient component 37, said inner channel 47 being positioned, shaped and sized within the swiveling support component 33 for allowing resilient displacements of the top end 43 of the resilient member 37 within the inner channel 47 and against the cam-shaped component 41 when the swiveling support component 33 is operated between its operating and non-operating positions.
As better shown in
The swiveling support component 33 is preferably provided with a flat end 53 positioned, shaped and sized to carry out the function of a nailing cap 55 when the screw bit assembly 7 is in the non-operating configuration, and according to a preferred embodiment of the present invention, the flat end 53 is provided on the swiveling support component 33, within the same plane defined by the peripheral side edge.
As can also be better easily understood when referring to
Preferably also, the finger receiving portion 57 is provided with a series of corresponding transversal ribs 59 for facilitating an improved grip and corresponding activation of the finger receiving portion 57, and the flat end 53 (i.e. nail cap 55) is positioned adjacent to the finger receiving portion 57.
As can also be better easily understood when referring to
Preferably also, swiveling support component 33 is pivotably mounted onto the handle assembly 11 by means of an eyelet 65, the eyelet 65 providing the utility tool with a corresponding bore 67 extending through the handle assembly, from the top gripping surface 23 to the bottom gripping surface 25 thereof, for enabling to hang the utility tool 3 onto a corresponding support structure, as better be easily understood when referring to
According to a preferred embodiment of the present invention, the bottom end 45 of the resilient component 37 is secured affixed onto the inner core 61 of the handle assembly 11 via appropriate fasteners 69 (ex. rivets, etc.) and abuts against a distal end 71 of the blade 5 inside the inner core 61 of the handle assembly 11. The distal end 71 of the blade 5 is preferably force-fitted into the inner core 61 of the handle assembly 11 via appropriate securing means (ex. fishbone 73, etc.), as can be easily understood when referring to
As also better shown in
As better shown in
It is worth mentioning also that according to another preferred embodiment of the present invention, the screw bit assembly 7 could be configured so as to be triggered via a corresponding activation button 83, the swiveling support component 33 being spring-loaded via another suitable biasing assembly 13, so that upon activation of the activation button 83, the swiveling support component 33 and corresponding screw bit component 31 are automatically elevated via the action of the spring load into the operating configuration, for a “quick-release”, as can be easily understood by a person skilled in the art.
According to a preferred embodiment of the present invention, and as can be easily understood when referring to
According to a preferred embodiment of the present invention, and as better shown in
As previously explained, the utility tool 3 includes an elongated handle 1 for manual handling of the utility tool 3, a blade 5 and a screw bit assembly 7 (hereinafter referred to also as a screw bit “mechanism”). The handle 1 extends substantially along a longitudinal axis 15, and has front and rear portions. The blade 5 has an anchoring portion anchored within the handle 1 and an operating portion extending out from the front portion of the handle 1. The screw bit mechanism 7 is rotatably mounted about the rear portion of the handle 1, has a screw bit 31, and is operable between a non-operating configuration where the screw bit 31 is nested within the handle 1, and an operating configuration where the screw bit 31 is drawn out of the handle 1 and securely maintained in a fixed configuration so as to be positioned at a slanted angle ⊖ with respect to the longitudinal axis 15 of the handle 1, as can be easily understood when contrasting
As can also be easily understood by a person skilled in the art when referring to the accompanying drawings, the tool handle 1 is preferably securely affixed to a given blade 5, or other component, so as to form the resulting tool 3. The tool handle 1 preferably comprises an inner core 61 made of a substantially rigid material, such as a proper plastic or the like, while being provided with corresponding overlaying portions 63 preferably made of a more soft material, such as an elastomeric material, for improving manipulation and grip of the tool handle 1 and resulting tool 3. As previously explained, the tool 3 is preferably provided with a screw bit mechanism 7 being configured preferably so as to be rotatably activated between retracted and operating configurations, the screw bit mechanism 7 being provided with a least one finger receiving portion 57 for enabling a comfortable and ergonomic activation of the screw bit mechanism 7 via a corresponding finger of the hand of the user of the tool 3 according to the present invention. The finger receiving portion 57 preferably comprises a protuberance extending beyond a peripheral layout of the tool handle 1, preferably at a rear portion of the tool handle 1, as better shown in
As can be easily understood by a person skilled in the art when referring to the accompanying drawings, the tool handle 1 as briefly explained herein and exemplified in the accompanying drawings, could be used with a variety of different tools, and thus, the blade 5 or other component used with the tool handle 1 can be various, depending on the particular applications for which the resulting tool 7 is intended for, as also apparent to a person skilled in the art.
Moreover, as also exemplified in the accompanying drawings, the tool handle 1 is preferably provided with a corresponding bore 67 extending through the tool handle 1, for enabling to hang the tool 3 onto a corresponding hook or other suitable support structure, such as a construction belt, and the like. Thus, the screw bit mechanism 7 according to the present invention is preferably configured accordingly, as can be easily understood by a person skilled in the art, so as to enable the provision of such a bore 67 extending to said tool handle 1.
Preferably also, and as exemplified in the accompanying drawings, the tool handle 1 comprises different slanted edges and portions, as well as curved portions, so as to enable for a more comfortable, secured and ergonomic hand grip of the tool handle 1, and thus of the resulting tool 3.
Preferably also, the inner core of the tool handle 1 may be provided with corresponding ribs, flanges, shoulders, and/or recesses, for appropriately receiving the screw bit mechanism 7 and for sustaining the corresponding loads to which the resulting tool 3 and/or handle 1 thereof may be subjected to, as apparent to a person skilled in the art.
Thus, the tool handle 1 and resulting tool 3 according to the present invention preferably comprise an attractive design. As previously explained, the tool handle 1 is preferably provided with an elastomeric and/or rubberized material, to provide for a soft grip ergonomic handle. As also previously explained, the logo and colors used for the handle 1 may be various and interchangeable for allowing the manufacturing of different tools 3 depending on different trademarks used, so as to properly represent the manufacturers, distributors, wholesalers, or other parties involved in the commercialization and selling of the tool 3. As aforementioned, the tool 3 according to the present invention is provided with a novel tool handle 1 provided with an innovative screw bit mechanism 7, preferably intended for gypsum screws and the like, configured to be assembled on any type of blade or other component for assembling the resulting tool 3.
As previously explained, and as illustrated in the accompanying drawings, the screw bit mechanism 7 is preferably intended to be opened or operated with a single hand allowing the user of the present tool 3 to have the other hand free for carrying out other tasks. The screw bit mechanism 7 is also preferably configured so as to be used either by left-hand users or right-hand users, and thus, as can be appreciated from the accompanying drawings, is preferably intended to be substantially symmetrical along a given plane of the tool 3. Furthermore, the opening or activation of the screw bit mechanism 7 can easily be carried out with a corresponding finger of the user, such as a thumb, the index, and/or other. As can also be easily understood by a person skilled in the art, the screw bit mechanism 7 is also preferably provided with resilient means, such as a spring for example, integrated into the screw bit mechanism 7 so as to keep the same, and more particularly the screw bit 31 thereof, in an elevated or extended configuration when operated into the operating configuration. Preferably also, the tool handle 1 according to the present invention is intended to be deprived of any complicated components in the screw bit mechanism 7 enabling for the system to be a simple and reliable one.
Preferably also, the screw bit mechanism 7, in a closed configuration, is provided with a flat end intended preferably to carry out the function of a “nailing cap” so as to namely enable the tapping on nails or other uneven surfaces on the wall surface prior to treatment thereof, with the present tool 3, such as the application of wall compound for covering joints and the like. Preferably also, as exemplified in the accompanying drawings, namely
The screw bit 31 of the screw bit mechanism 7, in a closed configuration, is preferably retracted inside of the tool handle 1 for enabling a solid grip on the tool 3 without having any component that extend beyond the natural shape of the tool handle 1. Preferably also, the screw bit 31, in the operating configuration, preferably has an angle of about 30-45 degrees with respect to the longitudinal axis of the tool handle 1, for enabling to have a greater lever effect (or “torque transfer”) for screwing fasteners, such as screws and the like, as can be easily understood when referring to
Preferably also, the tool handle 1 comprises at one extremity, the mechanism with cap for chasing nails, and at the other extremity, an opening for enabling to assemble the tool handle 1 with any other suitable type of blade 5 or complementary component, for assembling the resulting tool 3.
It is worth mentioning also that several modifications could be made to the present tool 3 without departing from the scope of the present invention, as apparent to a person skilled in the art. For example, and as mentioned earlier, the tool handle 1 may be provided with a chamber or other suitable means for allowing an interchangeability of screw bits 31 with the corresponding support portion 33 of the screw bit mechanism 7. Furthermore, the screw bit mechanism 7 could also be altered so as to be triggered via a corresponding activation button, in which case, the screw bit 31 would be preferably spring-loaded, so that upon activation of said activation button, the screw bit 31 and corresponding support portion 33 would be elevated very quickly via the action of the spring load, without having to resort to the activation of a finger receiving portion 57 (this latter component could be thus avoided), as can be easily understood by a person skilled in the art.
As can be easily understood from the accompanying drawings, and depending on the particular applications for which the present tool 3 is intended for, the handle 1 thereof is preferably made of a substantially rigid material, such as plastic, and the like, in order to be able to properly sustain corresponding loads subjected thereto by users or other corresponding tools to be used with the tool. Preferably also, so as to enable a more ergonomic and more comfortable and secure grip of the tool 3, the handle 1 thereof is provided with a corresponding covering intended to that effect. Preferably also, said covering is made of an elastomeric material, such as rubber and the like, for allowing a soft grip ergonomic handling of the tool 3, as can be easily understood by a person skilled in the art.
Referring now to the front portion of the tool handle 1, and as better illustrated in
Preferably also, the blade 5 of the tool 3 according to the present invention is preferably treated metallurgically by means of a suitable treating process so as to resist to wear when used against different types of material and surfaces.
Preferably also, the covering of the handle 1 or of other portions of the present tool 3, and the rest thereof, are preferably selected so as to be of different colors, and different contrasting colors, so as to provide for a very attractive design of the tool 3, and so as to enable to commercialize the present tool 3 under the colors of the corresponding manufacturers and the like, for example. Furthermore, the handle 1 or other corresponding portions of the tool 3 may be provided with suitable continuous or discontinuous strands of numbers, letters, and/or other symbols conveying information, so as to transmit to the user corresponding information regarding the tool 3, its distributor, and/or its manufacturer, via a corresponding logo for example, or other suitable display of information. For example, a logo could be provided on the present tool 3 according to a double-molding process such as the one described in U.S. Pat. No. 6,726,868 having been obtained by the Assignee of the present application.
As previously explained, the at least one elongated flat blade 5 is adapted for operating on a surface and mounted on a rigid front portion of the tool handle 1. According to one embodiment of the invention, there is provided one blade 5 with an angle preset to optimize the performance of the tool 3. It will be understood by a person skilled in the art that in another embodiment of the invention, more than one blade 5 is preferably used and that there is preferably provided embodiments wherein the blade's angle is adjustable and wherein the blade 5 is interchangeable. For a longer lasting of the blade 5, the blade 5 is preferably quenched or plated, as aforementioned. Thus, the blade 5 stands up to wear and corrosion.
Finally, and according to the present invention, the tool 3 and corresponding parts are preferably made of substantially rigid materials, such as metallic materials (stainless steel, etc.—particularly for the blade), hardened polymers, composite materials, and/or the like, whereas other components thereof (e.g. covering of the handle 1, etc.) according to the present invention, in order to achieve the resulting advantages briefly discussed herein, are preferably made of a suitably malleable and resilient material, such as a polymeric material (plastic, rubber, etc.), and/or the like, depending on the particular applications for which the tool handle 1 and resulting tool 3 are intended for and the different parameters in cause (load applied to the blade 5 and handle 1, required grip of the handle 1, etc.), as apparent to a person skilled in the art.
Furthermore, the present invention is a substantial improvement over the prior art in that, by virtue of its design and components, the tool 3 is simple and easy to use, as well as is simple and easy to manufacture and/or assemble, without compromising the reliability of its functions. Hence, it may now be appreciated that the present invention represents important advantages over other tools known in the prior art, in that the tool handle 1 and resulting tool 3 according to the present invention enable to carry out a variety of tasks with said single resulting tool 3, in a very ergonomic manner, as briefly explained hereinabove.
Of course, numerous modifications could be made to the above-described embodiments without departing from the scope of the invention, as defined in the appended claims.
This application is a Continuation-in-Part of U.S. application Ser. No. 11/999,258, filed Dec. 3, 2007, which claims the benefit of U.S. Provisional Application Ser. No. 60/861,973, filed Dec. 1, 2006. The contents of these priority applications are incorporated into the present disclosure by reference and in their entireties.
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Number | Date | Country | |
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20120137445 A1 | Jun 2012 | US |
Number | Date | Country | |
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60861973 | Dec 2006 | US |
Number | Date | Country | |
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Parent | 11999258 | Dec 2007 | US |
Child | 13290703 | US |