The present invention relates to a screw compressor and is suited for application to a screw compressor including a liquid supplying mechanism.
Conventionally, there has been known an oil-cooling-type screw compressor disclosed by PTL 1 as a screw compressor. This screw compressor has a structure such that: it has an oil supply hole for supplying lubricating oil to a space in which a suction bearing and a mechanical seal are stored; and a first collection hole is formed in a partition wall between a screw rotor and a suction-side bearing and a second collection hole is further formed by bypassing the first collection hole, and these first and second collection holes are also open to a compressed air suction passage.
Because of the above-described structure, the screw compressor disclosed by PTL 1 is designed so that part of the lubricating oil is collected through the second collection hole, thereby minimizing an amount of the lubricating oil, which passes through the suction-side bearing, as required for lubrication purpose and making it possible to reduce stirring loss of the suction-side bearing.
Meanwhile, with the screw compressor disclosed by PTL 1, the bearing is lubricated through the process of part of the lubricating oil accumulated in the space, in which the suction-side bearing and the mechanical seal are stored, passing through the suction-side bearing and being collected in the first collection hole.
Accordingly, the structure is in principle designed so that the suction-side bearing stirs the lubricating oil, which has accumulated in the space, and also stirs the lubricating oil which passes through the suction-side bearing, thereby resulting in a problem of large stirring loss which is caused particularly by stirring of the lubricating oil accumulated in the space, wherein the large stirring loss causes degradation of performance as the compressor.
The present invention was devised in consideration of the above-described circumstances and aims at proposing a highly reliable and highly efficient screw compressor capable of effectively preventing the degradation of performance as the compressor.
In order to solve the above-described problems, there is provided according to the present invention a screw compressor for compressing a working medium, which is designed to be provided with: first and second screw rotors that suck, compress, and deliver the working medium; a first bearing that freely rotatably supports one end side of the first screw rotor whose one end side is coupled to a rotating shaft of a power source; a casing that houses the first screw rotor and the first bearing; a shaft sealing member that is located on an opposite side of a tooth profile unit for the first screw rotor relative to the first bearing inside the casing and seals a through hole in the casing, through which a shaft of the first screw rotor coupled to the output shaft of the power source is inserted; a partition wall that isolates the first bearing from the shaft sealing member inside the casing; and a liquid supply route that is provided in the casing and has a first liquid supply opening for supplying a lubricating liquid to the first bearing and a second liquid supply opening for supplying the lubricating liquid to the shaft sealing member.
As a result, an appropriate amount of the lubricating liquid can be supplied to the shaft sealing member and the first bearing respectively independently. Consequently, it is possible to suppress the stirring loss of the lubricating liquid at the first bearing which is attributable to the supply of an excessive amount of the lubricating liquid to the first bearing.
The highly reliability and highly efficient screw compressor can be realized according to the present invention.
One embodiment of the present invention will be described below in detail with reference to the drawings.
The screw compressor 1 according to this embodiment is configured, as illustrated in
The male rotor 2 is configured by including a tooth profile unit 2A on which a plurality of spirally extending teeth (lobes) are formed, a suction-side shaft 2B formed on one end side (the left side in
Similarly, the female rotor 3 is configured by including a tooth profile unit 3A with a plurality of lobes formed thereon which mesh with the lobes of the male rotor 2, a suction-side shaft 3B formed on one end side of the tooth profile unit 3A in its rotor shaft direction, and a delivery-side shaft 3C formed on the other end side of the tooth profile unit 3A in its rotor shaft direction. The suction-side shaft 3B of the female rotor 3 is freely rotatably supported by a suction-side bearing (hereinafter referred to as a “second suction-side bearing”) 7 and the delivery-side shaft 3C of the female rotor 3 is freely rotatably supported by the delivery-side bearing (hereinafter referred to as a “second delivery-side bearing”) 8.
The suction-side shaft 2B of the male rotor 2 pierces through the casing 4 and is coupled to a rotating shaft of a motor which is not illustrated in the drawing. Accordingly, by driving the motor, the male rotor 2 can be rotatably driven integrally with the rotating shaft of the motor; and accordingly, the female rotor 3 can be also rotatably driven integrally with the male rotor 2.
The casing 4 is composed of a main casing 4A, a delivery-side casing 4B coupled to the other end side of the main casing 4A in its rotor shaft direction, and a suction-side casing 4D coupled via a suction-side partition wall 4C to one end side of the main casing 4A in its rotor shaft direction.
The delivery-side casing 4B is provided with a first delivery-side bearing housing space 9A and a second delivery-side bearing housing space 9B which are provided mutually independently; and the first delivery-side bearing 6 is housed in the first delivery-side bearing housing space 9A and the second delivery-side bearing 8 is housed in the second delivery-side bearing housing space 9B. Moreover, a delivery opening 10 positioned outside the tooth profile units 2A, 3A of the male rotor 2 and the female rotor 3 in their rotor diameter direction (the lower side in
The bore 12 which houses the tooth profile unit 2A of the male rotor 2 and the tooth profile unit 3A of the female rotor 3 is formed in the main casing 4A. The bore 12 is a space, which has a shape of two cylindrical holes partially overlapping with each other, for housing the tooth profile unit 2A of the male rotor 2 and the tooth profile unit 3A of the female rotor 3 in a state of their lobes meshing with each other.
A working chamber is formed of an inner wall surface of the bore 12, a groove of the male rotor 2, and a groove of the female rotor 3. The working chamber is formed so that its volume gradually decreases from its one end side to the other end side in the rotor shaft direction. Accordingly, the working medium such as air sucked through a suction opening 13 is gradually compressed in the working chamber and is then delivered from the delivery opening 10 through the delivery passage 11.
The suction opening 13 is formed outside in the rotor diameter direction of the tooth profile unit 2A of the male rotor 2 and the tooth profile unit 3A of the female rotor 3 in the main casing 4A (the upper side in
A cylindrical first suction-side bearing housing space 15 and a cylindrical second suction-side bearing housing space 16 are formed in an end face on the one end side of the main casing 4A in the rotor shaft direction. Then, the first suction-side bearing 5 is housed in the first suction-side bearing housing space 15 so that first suction-side bearing 5 is fitted into the first suction-side bearing housing space 15; and the second suction-side bearing 7 is housed in the second suction-side bearing housing space 16 so that the second suction-side bearing 7 is fitted into the second suction-side bearing housing space 16.
Moreover, a first bearing communicating space 17 which has a slightly smaller diameter than that of the first suction-side bearing housing space 15 and connects the first suction-side bearing housing space 15 and the suction space 14 to allow communication therebetween, and a second bearing communicating space 18 which has a slightly smaller diameter than that of the second suction-side bearing housing space 16 and connects the second suction-side bearing housing space 16 and the suction space 14 to allow communication therebetween are formed in the main casing 4A.
Furthermore, the suction-side partition wall 4C is secured to the end face on the one end side of the main casing 4A in the rotor shaft direction and the suction-side casing 4D is secured to an end of this suction-side partition wall 4C in the rotor shaft direction. Then, a shaft sealing space 20 which is connected to a through hole 19, into which the suction-side shaft 2B of the male rotor 2 is inserted, to allow communication therebetween is formed on a surface opposite the suction-side partition wall 4C and a shaft sealing member 21 for sealing the through hole 19 is disposed inside this shaft sealing space 20.
In addition, the casing 4 of this screw compressor 1 is provided with a first working chamber liquid supply opening 22 which is connected to the working chamber inside the bore 12 to allow communication therebetween, so that liquid can be injected into the working chamber through this first working chamber liquid supply opening 22. Moreover, a first suction-side liquid supply opening 23 is provided on the suction opening 13 side of the casing 4 and a first delivery-side liquid supply opening 24 is provided on the delivery opening 10 side of the casing 4, so that a liquid can be injected into the shaft sealing space 20 and into the first suction-side bearing housing space 15, respectively, through the first suction-side liquid supply opening 23 and the liquid can be injected into the first delivery-side bearing housing space 9A through the first delivery-side liquid supply opening 24.
The purpose of the above-described injection of the liquid to the working chamber, the shaft sealing space 20, the first suction-side bearing housing space 15, and the first delivery-side bearing housing space 9A is to cool mechanism components and compressed air, lubricate the first suction-side bearing 5 and the first delivery-side bearing 6, and enhance sealability by the shaft sealing member 21; and oil or water is applied as the liquid to be then injected. This liquid will be hereinafter referred to as a “lubricating liquid.”
The lubricating liquid injected into the first suction-side liquid supply opening 23 passes through inside of the casing 4 and is emitted through a first liquid supply opening 25 into the shaft sealing space 20 and is also emitted through a second liquid supply opening 26 into the first suction-side bearing housing space 15.
In this case, the first liquid supply opening 25 is open toward the shaft sealing member 21 located inside the shaft sealing space 20. Accordingly, the lubricating liquid which is injected through the first suction-side liquid supply opening 23 into the casing 4 and then flows into the first branch path 27A is emitted from the first liquid supply opening 25 and then supplied to the shaft sealing member 21. Moreover, the shaft sealing space 20 is connected to the suction space 14 via a bypass communicating path 28 to allow communication therebetween. Accordingly, the lubricating liquid injected into the shaft sealing space 20 is discharged to the suction space 14 through the bypass communicating path 28.
On the other hand, the second liquid supply opening 26 is open toward the first suction-side bearing 5 which is housed in the first suction-side bearing housing space 15. Accordingly, the lubricating liquid which is injected through the first suction-side liquid supply opening 23 into the casing 4 and flows into the second branch path 27B is emitted from the second liquid supply opening 26 and is then supplied from the male rotor 2 side to the first suction-side bearing 5.
In this case, the first suction-side bearing 5 is partially exposed to the suction space 14 via the first bearing communicating space 17 of the main casing 4A, so that the lubricating liquid which is supplied from the second liquid supply opening 26 to the first suction-side bearing 5 flows out to the suction space 14 via the first bearing communicating space 17. Subsequently, this lubricating liquid joins the lubricating liquid, which has flown into the suction space 14 via the bypass communicating path 28, and is then delivered, together with the working medium which has flown into the suction space 14 through the suction opening 13, to the working chamber.
Now, stirring loss of the lubricating liquid at the first suction-side bearing 5 will be examined. In this embodiment, a roller bearing is assumed as the first suction-side bearing 5; however, the invention is not limited to this example and the first suction-side bearing 5 may be other antifriction bearings such as a ball bearing.
Generally, when an antifriction bearing rotates in the lubricating liquid, a rolling element within the antifriction bearing rolls while pushing away the lubricating liquid, and the rolling element thereby becomes subject to fluid resistance. Also, this embodiment has such a structure that the lubricating liquid supplied to the first suction-side bearing 5 is always replaced, so that the rolling element needs to perform work to accelerate the lubricating liquid which has newly flown in. A combination of these results in the stirring loss.
This embodiment has such a structure as is obvious from
Furthermore, for example, if the second liquid supply opening 26 is formed on the suction-side partition wall 4C side, the lubricating liquid which is supplied to the first suction-side bearing 5 through this second liquid supply opening 26 needs to pass through inside the rolling element track unit of the first suction-side bearing 5, which performs rotary motions, in order for this lubricating liquid to flow out to the suction space 14 side. So, the stirring loss will increase accordingly. On the other hand, in this embodiment, the second liquid supply opening 26 is formed so that the lubricating liquid can be supplied from the male rotor 2 side to the first suction-side bearing 5; and, therefore, the entire lubricating liquid supplied to the first suction-side bearing 5 does not have to pass through the rolling element track unit of the first suction-side bearing 5 which performs the rotary motions. Consequently, it can be said that this screw compressor 1 has the structure with small stirring loss of the lubricating liquid in the rolling element track unit of the first suction-side bearing 5.
Next, an explanation will be provided about a liquid supply amount of the lubricating liquid to the shaft sealing member 21 and the first suction-side bearing 5. As described in the aforementioned PTL 1, a required amount of the lubricating liquid at the first suction-side bearing 5 is generally smaller than that at the shaft sealing member 21 such as a mechanical seal.
Regarding this point, with the screw compressor 1 according to this embodiment, the first suction-side bearing housing space 15 which houses the first suction-side bearing 5, and the shaft sealing space 20 in which the shaft sealing member 21 is disposed are isolated from each other by the suction-side partition wall 4C and the first liquid supply opening 25 for supplying the lubricating liquid to the shaft sealing member 21 and the second liquid supply opening 26 for supplying the lubricating liquid to the first suction-side bearing 5 are provided independently, so that an appropriate amount of the lubricating liquid can be supplied respectively to the shaft sealing member 21 and the first suction-side bearing 5.
Allocations of the liquid supply amount of the lubricating liquid to the shaft sealing member 21 and the first suction-side bearing 5 can be decided by pressure loss of the first liquid supply route 27 and, specifically speaking, can be decided according to the lengths and hydraulic diameters of the first and second branch paths 27A, 27B, and diameters of the first and second liquid supply openings 25, 26. In this embodiment, the supply amount of the lubricating liquid required for the shaft sealing member 21 as described above is larger than the supply amount of the lubricating liquid required for the first suction-side bearing 5, so that the lengths and hydraulic diameters of the first and second branch paths 27A, 27B and the diameters of the first and second liquid supply openings 25, 26 are selected to make the pressure loss from the first suction-side liquid supply opening 23 to the first liquid supply opening 25 become smaller than the pressure loss from the first suction-side liquid supply opening 23 to the second liquid supply opening 26.
Additionally, a second delivery-side liquid supply opening 31 is formed in the delivery-side casing 4B, so that it is designed to enable the lubricating liquid to be supplied to the second delivery-side bearing 8, which is disposed within the second delivery-side bearing housing space 9B, through this second delivery-side liquid supply opening 31.
Furthermore, a second suction-side liquid supply opening 32 is formed outside in the rotor diameter direction of the suction-side casing 4D and the main casing 4A is provided with a third liquid supply opening 33 toward the second suction-side bearing 7, which is housed in the second suction-side bearing housing space 16, and the third liquid supply opening 33 is connected to the second suction-side liquid supply opening 32 to allow communication therebetween via a second liquid supply route 34 formed inside the casing 4. Accordingly, it is designed so that this lubricating liquid can be supplied from the third liquid supply opening 33 to the second suction-side bearing 7 by way of the second liquid supply route 34 by injecting the lubricating liquid into the screw compressor 1 through the second suction-side liquid supply opening 32.
In this case, the second suction-side bearing 7 is partially exposed to the suction space 14 via the second bearing communicating space 18 of the main casing 4A, the lubricating liquid which is supplied from the second suction-side liquid supply opening 32 via the second liquid supply route 34 to the second suction-side bearing 7 flows out to the suction space 14 via the second bearing communicating space 18 and is then delivered to the working chamber together with the working medium which has flown from the suction opening 13 into the suction space 14.
By configuring the second liquid supply route 34 as described above, it is possible to keep the stirring loss of the lubricating liquid small at the second suction-side bearing 7 by means of the mechanism similar to that of the stirring loss of the lubricating liquid at the first suction-side bearing 5.
Incidentally, the second working chamber liquid supply opening 30, the second suction-side liquid supply opening 32, and the second delivery-side liquid supply opening 31 may be formed respectively separately from their corresponding openings, that is, the first working chamber liquid supply opening 22, the first suction-side liquid supply opening 23, and the first delivery-side liquid supply opening 24 described earlier with reference to
Furthermore, after passing through the oil filter 42, the lubricating liquid is made to diverge, is given to the first and second suction-side liquid supply openings 23, 32 (
With the screw compressor 1 according to this embodiment which has the above-described configuration, the first suction-side bearing housing space 15 which houses the first suction-side bearing 5, and the shaft sealing space 20 in which the shaft sealing member 21 is disposed are isolated from each other by the suction-side partition wall 4C and the first liquid supply opening 25 for supplying the lubricating liquid to the shaft sealing member 21 and the second liquid supply opening 26 for supplying the lubricating liquid to the first suction-side bearing 5 are provided independently, so that an appropriate amount of the lubricating liquid can be supplied independently to the shaft sealing member 21 and the first suction-side bearing 5, respectively. Therefore, if this screw compressor 1 is employed, it is possible to suppress the stirring loss of the lubricating liquid at the first suction-side bearing 5, which is attributable to the supply of an excessive amount of the lubricating liquid to the first suction-side bearing 5, and it is thereby possible to realize the highly reliable and highly efficient screw compressor.
Furthermore, with this screw compressor 1, the second liquid supply opening 26 is formed so that the lubricating liquid can be supplied from the male rotor 2 side to the first suction-side bearing 5. So, the entire lubricating liquid supplied to the first suction-side bearing 5 does not have to pass through the rolling element track unit of the first suction-side bearing 5 which performs rotary motions. Consequently, if this screw compressor 1 is employed, it is possible to realize the screw compressor which has small stirring loss of the lubricating liquid at the first suction-side bearing 5 and which is more highly efficient.
Accordingly, this screw compressor 50 is not provided with the first working chamber liquid supply opening 22 (
If the screw compressor 50 having the above-described configuration according to this embodiment is employed, it is possible to supply a sufficient and required amount of the lubricating liquid to the first and second suction-side bearings 5, 7 and the shaft sealing member 21 and keep the stirring loss low at the first and second suction-side bearings 5, 7 in a manner similar to the screw compressor 1 according to the first embodiment. Therefore, the highly reliable and highly efficient screw compressor can be also provided according to this embodiment.
Practically, regarding the screw compressor 60 according to this embodiment, the second liquid supply opening 62 is provided in a suction-side partition wall 60C so that the lubricating liquid can be supplied from the suction-side partition wall 60C side to the first suction-side bearing 5; and a second branch path 63B of a first liquid supply route 63 is provided inside a suction-side casing 60D and the suction-side partition wall 60C so that the first liquid supply opening 62 and the first suction-side liquid supply opening 23 are connected to each other to allow communication therebetween.
Accordingly, with this screw compressor 60, the lubricating liquid which is supplied from the second liquid supply opening 62 to the first suction-side bearing 5 passes through the rolling element track unit of the first suction-side bearing 5 which performs rotary motions, so that the stirring loss at the first suction-side bearing 5 becomes larger than that of the screw compressor 1 according to the first embodiment.
However, this screw compressor 60 is provided with the first liquid supply opening 62 opposite on the suction-side partition wall 60C side relative to the first suction-side bearing 5, so that it is unnecessary to provide, at the main casing 4A, the part to provide the first liquid supply opening opposite the first suction-side bearing 5. As a result, it is possible to secure a large opening area for the first bearing communicating space 17. So, the lubricating liquid hardly stagnates at the rolling element track unit of the first suction-side bearing 5 and the stirring lost at the first suction-side bearing 5 can be kept low accordingly.
If the screw compressor 60 having the above-described configuration according to this embodiment is employed, it is possible to supply a sufficient and required amount of the lubricating liquid to the first suction-side bearing 5 and the shaft sealing member 21 and keep the stirring loss low at the first suction-side bearing 5 in a manner similar to the screw compressor 1 according to the first embodiment. Therefore, the highly reliable and highly efficient screw compressor can be also provided according to this embodiment.
So, regarding the screw compressor 70 according to this embodiment, while most of the lubricating liquid supplied through the second liquid supply opening 26 to the first suction-side bearing 5 flows out to the suction space 14, part of the rest of the lubricating liquid passes through the first suction-side bearing 5, goes through the through hole 72 and flows into the shaft sealing space 20, and then joins the lubricating liquid, which has been supplied to the shaft sealing space 20 through the first liquid supply opening 25, and goes through the bypass communicating path 28 and is discharged to the suction space 14.
Accordingly, with this screw compressor 70, part of the lubricating liquid which has been supplied through the second liquid supply opening 26 to the first suction-side bearing 5 passes through the rolling element track unit of the first suction-side bearing 5 which performs the rotary motions, but the lubricating liquid which passes through the rolling element track unit of the first suction-side bearing 5 promptly flows into the shaft sealing space 20 through the through hole 72. So, the lubricating liquid hardly stagnates at the rolling element track unit of the first suction-side bearing 5 and the stirring lost at the first suction-side bearing 5 can be kept lower than that of the screw compressor 1 according to the first embodiment.
If the screw compressor 70 having the above-described configuration according to this embodiment is employed, it is possible to supply a sufficient and required amount of the lubricating liquid to the first suction-side bearing 5 and the shaft sealing member 21 and keep the stirring loss lower at the first suction-side bearing 5 than that of the screw compressor 1 according to the first embodiment. Therefore, the screw compressor which is highly reliable and more highly efficient can be also provided according to this embodiment.
Incidentally, the aforementioned first to fourth embodiments have described the case where only the suction-side shaft of the male rotor 2 is connected to the rotating shaft of the motor as the power source; however, the present invention is not limited to this example and the present invention can be also applied to a screw compressor in the form where the suction-side bearing of the female rotor 3, instead of or in addition to the male rotor 2, is connected to the rotating shaft of the power source.
Moreover, the aforementioned first to fourth embodiments have described the case where the liquid supply route which is connected to the first liquid supply opening to allow communication therebetween (the first branch path), and the liquid supply route which is connected to the second liquid supply opening to allow communication therebetween (the second branch path) are configured to diverge inside the casing; however, the present invention is not limited to this example and these liquid supply routes may be originally formed separately (openings to which the liquid is supplied from outside may be formed separately).
Furthermore, the aforementioned third embodiment has described the case where the second liquid supply opening 62 is provided in the suction-side partition wall 60C so that the lubricating liquid can be supplied from the suction-side partition wall 60C side to the first suction-side bearing 5; however, the present invention is not limited to this example and the third liquid supply opening 26 described earlier with reference to
The present invention can be applied to a wide variety of screw compressors with various configurations for compressing the working medium.
Number | Date | Country | Kind |
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2021-092296 | Jun 2021 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2022/021846 | 5/27/2022 | WO |