This application claims priority to co-pending German “Gebrauchsmuster” DE 20 2004 002 440.3 filed Feb. 16, 2004, German Patent Application No. DE 10 2004 009 002.5 filed Feb. 25, 2004, German Patent Application No. DE 10 2004 010 794.7 filed Mar. 05, 2004, German Patent Application No. DE 10 2004 012 417.5 filed Mar. 13, 2004, German Patent Application No. DE 10 2004 035 384.0 filed Jul. 21, 2004, and German Patent Application No. DE 10 2004 037 429.5 filed Jul. 30, 2004, these being incorporated in their entireties herein by this reference.
The present invention generally relates to a screw driver suitable for use with electrical appliances under voltage. The screw driver comprises a handle and a functional part which is removably inserted in the handle. A screw driver set can be built with only one handle and a plurality of functional parts. The functional parts especially comprise blades of screw drivers with different kinds of tips configured to fit in different screw sizes and types, for example slotted, Phillips®, Pozidrive® and Torx® profile screws. The functional parts may also comprise nutdrivers.
From prior art different types of screw drivers are known:
A screw driver with a shaft surrounded by a core is known from German Patent Application DE 44 01 335 A1. The core is frictionally engaged, but non-detachably connected with the handle of the screw driver. The core has a non-circular cross-section in order to transmit torque. In its end region the core is provided with slots, so that it is possible to insert the core into the cavity of the handle similar to a plaque or peg. According to a special embodiment of this patent application, the core is positively engaging the handle by means of a detachable snap connection so that a screw driver is built with a handle and an interchangeable shank. Furthermore, the aforementioned publication mentions an electric insulation according to German regulations (VDE-rules). For such an insulation, the core is extruded on the shaft both in the region inserted in the handle and the region between the handle and the functional tip in order to avoid electric current between the shank and the handle. The handle is made of plastic by injection moulding.
A pocket-screw driver is known from German “Gebrauchsmuster” DE-GM 1 861 500. The shank is movable with respect to the handle. In an operating position of the shank a holding element connected to the handle positively engages a groove of the shank so that the shank is locked in the handle. The positive engagement between holding element and groove is disengaged by means of a push button operated manually in radial direction.
A screw driver set is known from the company Vessel Co., Thailand (trademark “FAMIDORA EIGHT”, number TD 800, barcode No. 4 907 587 061300). The set comprises a plurality of functional parts with different tips being interchangeably insertable in one single handle. The functional parts comprise an end piece made of plastic having a uniform non-circular cross-section that positively engages the handle in a circumferential direction in order to transmit torque between the handle and the functional part. In the operating position, an elastic radial protrusion of the handle engages a corresponding groove or notch of the end piece. To remove the functional part from the handle, a user can apply an axial force sufficient to produce a radial elastic deformation of the protrusion to lead to a disengagement between the protrusion and the groove so that the functional part can be removed from the handle.
From a catalogue of the company WERA “WERA—Der Schraubwerkzeugkatalog”, edition 1993, pages 26-29 and 38-43 a screw driver is known with a handle built integrally with the insulation of the shank. The insulation and the handle are extruded in its entirety in one production step and without any seam.
Further examples of the connection between a shank and a handle or a holding device can be found in patents and patent applications DE 102 19 418 A1, WO 98/38012, U.S. Pat. No. 6,363,820 B1, U.S. 2002/0170394 A1, U.S. Pat. No. 1,473,186 and U.S. Pat. No. 5,957,014.
The present invention relates to a screw driver with a handle and an interchangeable functional part. A detachable connection between the functional part and the handle provides the possibility of two differing operational modes:
Because of the interchangeability of different functional parts the same handle can be used with different functional parts for different screws.
According to the invention, the functional part comprises an end piece which supports or effects the connection between the functional part and the handle. In the case where the end piece is made of a material different than the blade or the shank, these components can be built separately, made of different materials and can be machined and processed in different ways: according to one embodiment, the shank or blade is made of metal and finished for yielding a shank with high strength, wherein the material for the end piece has been chosen on the basis of criteria as interchangeability, low weight, appropriate contact surfaces and insulating properties.
The present invention provides the possibility that a set of functional parts with tips for a plurality of screws of different sizes and types and of one handle can be located in a relatively small box so that the mechanic does not have to carry abroad a plurality of screw drivers each comprising an uninterchangeable functional part, which would lead to increased weight and bulky dimensions.
The screw driver may comprise a holding device. In an operational position the functional part is positioned inside the handle so that torque can be transmitted. In such an operational position, the holding device comprises two different states:
By means of the holding device an accidental detachment of the functional part is avoided, which could bear the risk that the functional part could drop down. Furthermore, an unintentional movement of the functional part out of the operational position is avoided. If torque is applied to the screw driver with the functional part not being in the operational position, the contact surfaces between the handle and the functional part could be damaged.
The holding device can be moved by manual operation of the user from the secured position to the released position. The manual operation can be effected by means of an actuation element, which is pushed by a finger or the hand of the user.
The screw driver according to the invention can be adapted for use with electrical appliances under voltage. The functional part is partly or completely (except the functional tip) covered by an insulating sleeve and the end piece. The inventor has realized that screw drivers known from prior art with interchangeable functional parts are not suitable for safe electrical appliances under voltage even if the shank or blade in those embodiments known from prior art is covered by an insulating sleeve of plastic. For a secure transmission of the torques, the handle made of plastic often comprises an inner casing. The functional parts made of steel are inserted in positive engagement into the casing. The tip of the shank, which in other areas is completely covered by an insulating sleeve of plastic, has to remain without a sleeve insofar as a sleeve made of plastic could be damaged in the contact area between the tip and the screw as a result of the applied torques and applied thrust forces encountered there. In other known embodiments, the casing inside the handle made of metal does not exist. Instead, the rear end of the shank extends far inside the handle in order to provide a large contact area for a transmission of torque and in order to lower the surface pressure in the contact area.
According to the specification EN 60900 for hand tools for use with electrical appliances under voltage, all tools must be tested by being dipped into a water bath up to the functional tip and exposed to a voltage of 10,000 volts. A screw driver comprising a casing inside the handle and extending far into the handle with an insulating sleeve covering the functional part except the functional tip would not pass the necessary test for a sufficient insulation because water could soak into the casing or cavity. The water could build an electrical connection between the functional tip and another end of the shank which is not insulated so that in the test set up, a closed circuit could be built leading to undesired tracking currents so that the tested screw driver would not pass the test.
The present invention avoids the aforementioned drawbacks by covering the shank with an insulating sleeve and an insulating end piece so that a transmission of electrical voltage between the shank and the handle to the user of the screw driver is avoided.
According to another embodiment of the invention, special attention is drawn to the holding device in order to avoid an electrical bridge between the handle and the shank by means of the holding device. The inventor has discovered that it is not sufficient if the holding device acts upon the shank or blade or on a torque transmitting surface, in particular upon a component made of metal. The invention provides the holding device acting upon the insulating sleeve and/or the end piece, so upon an outer surface of the insulating sleeve or end piece that could be made of plastic. According to the invention, it is also possible that the insulating sleeve and/or the end piece is built of a plurality of materials, different plastics or of a composite material. In these embodiments, an inner material is responsible for an insulation whereas another material positioned at the outer surface is adapted for cooperation with the holding device. Alternatively, it is also possible that the holding device does not act upon an insulated area of the functional part. Instead, the holding device itself is built for being an insulator or could be made of plastic so that the holding device avoids an electrical bridge between the user and the shank.
Due to the construction of the holding device and the choice of materials (in particular plastics) for the holding device, the insulating sleeve and/or the end piece fulfills the requirements of the specification EN 60900 of tools assembled of multiple parts:
Changes of the temperature in the region between −20° C. and +70° C. do not interfere with the functional capacity of the screw driver. Moreover, the aforementioned specification requires that the screw drivers composed of multiple parts comprise a holding device that is secured with respect to an unintentional detachment of its components. Here, the inventor has discovered that snapping connections are not suitable for fulfilling these requirements. For low temperatures, insertion and detachment of the functional part in the snapping connection leads to tensions causing cracks or fissures, in particular of elastic parts of the snapping connection. These cracks or fissures lower the insulating capacity and decrease the operational safety of the screw driver. Another requirement of the aforementioned specification is that tools comprising a positively-engaging connection must be tested on the basis of a force of 500 N acting in a direction for a detachment of the components. Snapping connections bear the risk that the securing force depends upon the temperature so that for high temperatures, the tool fails in the tests.
According to another aspect of the invention, the actuating element of the holding device is moved by the user in a radial direction of the handle in order to move the holding device from its secured position to its released position. This embodiment is advantageous in that a radial movement of the actuation element, in particular a radial movement of a thumb, is easy to effect by the user, if the handle is positioned in the hand of the user. If the hand of the user surrounds a large area of the outer surface of the handle and the user wants to apply large torques to the handle, an unintentional activation of the actuation element in radial direction with a displacement sufficient for moving the holding device to the released position does not occur so that an unintentional detachment of the functional part is impossible. This effect can be strengthened by an appropriate choice of the position of the holding device, wherein according to a special embodiment the holding device is positioned near the front end of the handle.
Moreover, the inventor has discovered that a radial movement of the actuation element is easy to transform to a movement of a holding element suitable to provide holding or coupling between the handle, the holding device and the functional part:
Alternatively or additionally, it is also possible that the actuation element is moved in a circumferential direction, in particular to provide or detach a lock.
The screw driver may comprise a spring element. For manual actuation of the actuation element in the released position of the holding device, the spring element is at least partly compressed. Without the actuation force of the user, the spring element automatically decompresses itself, moves the actuation element back and moves the holding device from the released position to the secured position. This facilitates the use of the screw driver during an interchange of different functional parts because the user only for a detachment of a functional part needs to apply forces upon the actuation element. At the same time, the spring element secures the actuation element in the secured position of the holding device, if the actuation element is free of external forces.
According to another embodiment of the invention, the holding device comprises a holding element which is in corporation with the actuation element. The holding element could be built integrally with the actuation element or could be coupled to the actuation element by a drive connection, a transmission or a lever.
The holding device may comprise a carrier with a lower part which could build the holding element, and an upper part cooperating with or constituting the actuation element. The upper part and the lower part are positioned on opposing sides of the functional part and connected by a side element of the carrier. By use of the carrier, a radial movement of the actuation element inside can be changed to a movement of the holding element away from the functional part. Due to such a “change of the directions of motion,” the carrier is a very simple solution for providing a way to release the functional part from the handle by radially pushing the actuation element in an inward direction.
The use of the screw driver in connection with a change of the functional parts can be simplified if during insertion of the functional part into the handle the holding device is automatically transferred into the released position. This can be done by providing a contact area between the holding element and the outer surface of the functional part wherein the outer surface comprises a conical region. Due to the slope of the conical region with the insertion of the functional part into the handle, the holding element is moved from the secured position versus the released position. In the end position of the functional part which corresponds to the operational position, the spring element initiates the movement of the holding device into the secured position and brings the holding element into frictional or positive engagement with the functional part. During insertion of the functional part, the actuation element must not be pushed but the hands of the user can be used for gripping the handle and for guiding the functional part.
The aforementioned carrier can be guided in a very simple manner by at least one groove built by an interior opening housing the actuation element.
The spring element actuated by the holding element can be built as a separate spring, for example, a compression spring made of spring steel. In a very simple embodiment, the spring is built integrally with the carrier. In the case where the carrier is built of plastic, the spring element could be a protrusion or tongue extending from the carrier. Such a spring element comprises the advantage that a separate assembly is not necessary. Moreover, an integral spring element made of plastic is not subjected to corrosion.
The torque in a circumferential direction of the screw driver can be transferred by means of a frictional engagement. A very stiff and reliable transfer of the torque can be provided if the end piece is positively engaged with the handle in a circumferential direction. The end piece and the handle comprise correlating cross-sections at least in the contact areas. The cross-sections are non-circular. The handle or the end piece may comprise at least one radial protrusion that engages a corresponding radial cavity of the end piece or the handle.
The forces applied to the contact areas between the end piece and the handle can be decreased if the end piece comprises an increased outer diameter or dimension in the region of these contact areas so that the lever arm of the contact forces is increased. So, the maximum torque that is transferable via these contact areas is increased. Also for large torques, plastics can be used in the contact areas between handle and functional part so that an appropriate insulation of the screw driver can be provided.
The carrier may be designed as a frame structure with a lower part, an upper part and two side elements connecting the lower and upper part. Such a frame structure builds a stiff structure at least in the actuation direction. The side elements can be used for guiding the frame in the aforementioned grooves and can be used to transfer the actuation forces from the upper part to the lower part. The transfer of the actuation forces by means of two side elements could lead to lower dimensions of these side elements, so that a compact design of the holding device and the whole screw driver becomes possible.
Between the handle and the functional part another spring element can be positioned which is compressed in the longitudinal or axial direction of the screw driver. The additional spring element is compressed during the insertion of the functional part into the handle. If the holding device is moved from the secured position to the released position, the additional spring element pushes the end piece and the functional part a short distance out of the handle or throws it completely out. Accordingly, the functional part desirably is not detached from the operational position by means of pulling forces of the user. In order to move the functional part from the operational position, it is sufficient to manually actuate the actuation element. So, the movement of the functional part is automated in a very simple manner. If the functional part is automatically moved for some axial distance out of the handle, this can be a signal for the user that the holding device is in the released position and the functional part is not in the operational position so that the user will not apply any torque to the handle and can pull the functional part with small forces out of the handle. The spring element can be a pushing spring made of steel or a cylinder of an elastic plastic material.
The screw driver according to the invention can additionally comprise a removal position. In the removal position, the functional part is partly released from the handle but is secured against dropping down due to gravity. In the removal position, the functional part can only be removed from the handle by the user.
According to another embodiment of the invention, the functional part is moved from the operational position into the removal position by the additional spring. In the removal position, the functional part is secured with respect to the handle only by means of an elastic snap-in locking device. For a complete removal of the functional part, the user applies forces to the functional part that are larger than the locking forces of the snap-in locking device. It is possible that both the movement from the operational position to the removal position and the complete removal of the functional part are directed in a longitudinal direction of the handle. Alternatively, it is possible that one of the two aforementioned movements comprises also a rotation of the functional part with respect to the handle.
According to the invention, it is also possible that the functional part itself is used as an independent screw driver wherein the shank is covered by the insulating sleeve and/or the end piece. According to this embodiment of the invention, the functional part can be used in a multi-functional manner with or without the handle also for electrical appliances under voltage.
The end piece may have a conical design in a longitudinal direction building a functional surface. In the operational position, the functional surface abuts a conical counter surface of the handle, leading to supporting forces in one longitudinal direction of the screw driver. In the other longitudinal direction of the screw driver which correlates to the direction of movement for a removal of the functional part, the functional part is fixed by means of the holding device.
The inventor has discovered that for securing the functional part in the direction of the removal of the functional part, only small holding forces are necessary between the handle and the functional part. However, in the opposite direction, large supporting forces are necessary due to the fact that for the application of large torques the screw driver is pushed against the screw under large thrust forces directed in a longitudinal direction. If the holding device is used to support the functional part in both axial directions, the holding device has to be designed with large dimensions and increased constructional efforts. According to one embodiment, the invention suggests that the holding device provides holding forces only in the removal direction. In the opposite direction, the holding force for fixing the functional part with respect to the handle is provided by the contact of the conical functional surface of the end piece with the conical counter surface of the handle. The conical contact surfaces provide several advantages:
According to this embodiment of the invention, for securing the functional part against dropping down, only small holding forces have to be provided by the holding device. The holding device can be designed for a suitable actuation, suitable actuation forces, a suitable location of the actuation element and the desired holding force. The holding device can be constructed in a very simple manner and/or be designed for small constructional spaces.
A removal of the functional part from the handle can be simplified if the slope of the conical surfaces is chosen to be larger than the self-locking angle of the contacting materials of the handle and the functional part.
The interchangeable functional part can be supported with its end piece in the operational position by means of a first functional surface in one axial direction against a corresponding first counter surface of the handle. The aforementioned surfaces can be the conical surfaces explained above or can be surfaces oriented laterally with respect to the longitudinal axis of the screw driver. According to this embodiment, the handle includes a thread. The holding device, which could be a swivel nut in this case, comprises a second counter surface and a thread. The second counter surface abuts a second functional surface of the functional part. The holding device and the handle are connected with each other by the aforementioned threads. By means of screwing of these threads the distance of the first counter surface and the second counter surface can be varied and/or the contact forces of the functional part at the first functional surface and the second functional surface are changed. By advancing the threads, the functional part can be clamped between the counter surfaces. The screw joint provides a very reliable holding device which is independent of existing tolerances, productional inaccuracies and strain or deformations due to a change of the temperature. On the other hand, a holding device with the screw joint is adjustable.
In some cases, the force conditions can be optimized if the second counter surface is built by an inner conical surface of the holding device.
Other features and advantages of the present invention will become apparent to one with skill in the art upon examination of the following drawings and the detailed description. It is intended that all such additional features and advantages be included herein within the scope of the present invention, as defined by the claims.
The invention can be better understood with reference to the following drawings. The components in the drawings are not necessarily to scale, emphasis instead being placed upon clearly illustrating the principles of the present invention. In the drawings, like reference numerals designate corresponding parts throughout the several views.
As can be seen in
The handle comprises a cavity 6 extending from the end wall of the handle 1 in a longitudinal direction, having a base 51 and conical counter faces 52 building a lateral limit of the cavity 6 and a radial opening 53.
In the front part, the end piece 5 is provided with a head 5b which is significantly larger in diameter than the rear end of the end piece. For sealing purposes a gasket can be positioned between the head 5b and the handle 1. The gasket can be an elastic layer of plastic which is fixed to the outer surface of the head 5b or a sealing ring compressed between the head 5b and the handle 1. The end piece 5 comprises functional surfaces 54 that are inclined with respect to the longitudinal axis of the screw driver 50 by an angle α. At its rear end the functional part 2 comprises a pin 5a, a circular groove 5c and a cylindrical end 55. In the illustrated operational position the functional part 2 is inserted into the handle 1 so that the functional surfaces 54 contact the counter surfaces 52 and/or the abutting surface of the cylindrical end 55 contacts the base 51 of the cavity 6, so that in the shown operational position the axial position of the functional part 2 is fixed with respect to the handle 1. A holding device 11 is inserted into the opening 53 to additionally secure the axial position of the functional part 2 and/or to secure the functional part 2 with respect to the handle 1 against a relative rotation. Both the functional surfaces 54 and the contact areas contacting the holding device 11 are built by the end piece 5 of the functional part 2.
The end piece 5 of the functional part 2 contacts the counter surfaces 52 of the cavity 6 in the handle 1 with its functional surfaces 54 substantially without play. The depth of the cavity is somewhat deeper than the length of the end piece 5. In addition, the play-free seating is ensured by the frustoconical shape of the end piece 5 and the cavity 6. The cone angle (α) (see
For a precise fit with the functional surfaces 54 contacting the counter surfaces 52 without play, it could be helpful if the functional surfaces 54, the counter surfaces 52 and/or end 55 are elastic in longitudinal direction.
Referring to
In
Referring to
The position of the locking element 12 inside the handle 1 in a locking position is illustrated in
The compression spring 7, disposed in a hole extending from the base of the cavity 6, is compressed and thus set under tension when a functional part 2 and end piece 5, are inserted. If the end piece is unlocked by pressure on the actuating surface 14, the spring pushes the end piece and the functional part a short distance out of the handle 1.
The exterior front surface of head 5b builds additionally to the functional surfaces 54 second functional surfaces 62. With continued screwing of the screw cap 22 a second counter surface 63 built by the front wall 23 of the screw cap 22 advances towards the second functional surface 62 and finally abuts the functional surface 62. The screw cap 22 can be provided only for securing the functional part 2 or to determine the contact force between the functional surfaces 54, 62 and counter surfaces 52, 63, so that in case of a frictional engagement in circumferential direction between functional part 2 and handle 1 the maximum torque that could be transmitted is increased.
A third embodiment of the holding device 11 is shown in
In an alternative embodiment, the end piece does not have a head, and the ball rests in a cavity 28 which is formed into the end piece. The lower half of
A fourth embodiment of the holding device 11 is illustrated in
In a fifth embodiment of the holding device 11, as shown in
A sixth embodiment of the holding device 11 is illustrated in
The holding devices as described in conjunction with FIGS. 1 to 13 are characterized by noncircular form-locking connections between the handle and the end piece to transmit a torque from the handle into the functional part. For hand screw drivers, friction-locking connections may also be suitable to transmit the torque required for normal use. For this reason, embodiments of holding devices that achieve a friction-locking connection are described as part of the present invention. Such a holding device 11 is illustrated in
Another friction-locking torque transmitting holding device 11 is illustrated in
The use of the functional part with the handle 1 as well as the use of the functional part without handle but with the cap fulfils insulating requirements for electrical appliances under voltage.
The dimensions of the handle are designed so that forces—such as torque or thrust forces—that may arise during use of the tools may be transmitted without particular exertion. In order to achieve a comfortable and non-slipping surface, the surface of the handle is largely coated by soft plastic material, which is moulded onto a core handle made of hard plastic material.
According to a predetermined field of application, sets comprising a handle, a swivel cap, and a variety of functional parts may be combined and handily packed in a box.
The scope of the present invention will also cover other embodiments of the end piece and holding devices of other kinds than those illustrated and described before. In the figures, the end piece is illustrated with the head 5b having a circular cross-section shape. This shape is able to shut the opening of the cavity or boring in the handle; it is also well adapted to the substantially circular cross-sectional shape of the front side of the handle 1 or the extension 24. A circular shape of the front side of the extension gives also a good contact surface for the screw cap 22. The non-circular cross-sectional profile of the rear part of the end piece 5 as illustrated in
The embodiments of the holding devices according to
According to the embodiments shown in
Another embodiment of a holding device that positively engages functional part 2 is shown in
The angle of rotation of screw cap 71 can be limited by means of abutting cams 69 that are built integrally of the front region of handle 1. As a result for an exchange of the functional parts 2 the angle the screw cap 71 has to be rotated may be minimized. Additionally due to the predetermined end position of screw cap 71 the screw cap is rotated to a position which is aligned with the opening of cavity 6 so that the functional part 2 can be inserted into handle 1 without any additional adjusting activities. The abutting cams 69 engage cavities 74 in the rear end of screw cap 71.
Many variations and modifications may be made to the preferred embodiments of the invention without departing substantially from the spirit and principles of the invention. All such modifications and variations are intended to be included herein within the scope of the present invention, as defined by the following claims.
Number | Date | Country | Kind |
---|---|---|---|
20 2004 002 440.3 | Feb 2004 | DE | national |
10 2004 009 002.5 | Feb 2004 | DE | national |
10 2004 010 794.7 | Mar 2004 | DE | national |
10 2004 012 417.5 | Mar 2004 | DE | national |
10 2004 035 384.0 | Jul 2004 | DE | national |
10 2004 037 429.5 | Jul 2004 | DE | national |