1. Field of the Invention
This invention relates broadly to surgical devices and methods. More particularly, this invention relates to devices for minimally invasive procedures on the spine and methods for minimally invasive spinal procedures.
2. State of the Art
Traditional open surgery on the spine requires a large incision and retraction of the tissue down to the vertebral surface. As a result of such large incisions the patient must suffer a relatively long recovery period as well as the greater potential for infection that is inherent with any open surgical procedure.
More recently, methods and systems have been developed for minimally invasive access to the spine. Minimally invasive spinal procedures use specialized instruments and implants in a through-port procedure which minimizes both recovery time and susceptibility to infection.
In a common minimally invasive spinal procedure for the implantation of pedicle screws on the vertebrae, a process of sequential dilation is used to provide access to the surgical site. In the process of sequential dilation, a needle cannula is first inserted under fluoroscopy through the tissue of the patient down to a subject vertebra. A guide wire is inserted through the needle cannula to the vertebral surface and impacted into the vertebra. The trajectory of the guidewire will correspond to the implanted pedicle screw. Therefore, the trajectory of the needle cannula and guidewire is reviewed by fluoroscopic examination, and removed and adjusted if necessary. Once the trajectory of the guidewire is confirmed, the needle cannula is removed and then a dilator is advanced over the guidewire down to the vertebral surface. Additional dilators are advanced in sequence over each other to progressively define an expanded working port through the tissue down to the surgical bed. For example, US Pub. No. 20060004398 to Binder, Jr. discloses a sequential dilation system, which is hereby incorporated by reference. Once the tissue has been expanded to a sufficient diameter for surgical access, the inner dilators are removed, leaving the outermost dilator as the working port through which the procedure can take place. A cannulated pedicle screw is then advanced over the guidewire and through the working port and implanted into the vertebra. After the pedicle screw is fully inserted, the guidewire is removed. The working port is preferably removed at the conclusion of the procedure, as additional components may be passed through the port to the surgical site even after seating of the pedicle screw.
Pedicle screws can be either monaxial or polyaxial. Polyaxial screws have multiple components coupled together such that the shaft of the screw is movable relative to a member that receives a engages a spinal rod for post-implantation adjustment. Both monaxial and polyaxial cannulated pedicle screws are often larger than their non-cannulated counterparts used in open surgery in order to accommodate a central bore required for advancement over the guidewire. In addition, a cannulated polyaxial pedicle screw is generally of more complex design than a non-cannulated one.
According to one embodiment of the invention, a disposable sheath is provided for advancing a pedicle screw having a head and shaft, the pedicle screw being advanced from outside the patient to the surgical bed through the sheath in minimally invasive spinal surgery. The sheath includes an elongate tubular construct preferably having a cylindrical body with an open proximal end, a distal tip with a preferably open end, a relatively smooth interior so as to preferably not inhibit sliding advancement of the pedicle screw through the sheath, and a length sufficient to extend from outside the patient to the surgical bed but not so long as to be unwieldy during a procedure and interfere with radiographic visualization. The distal tip is preferably internally tapered to direct the distal end of the shaft of the pedicle screw toward the distal tip. The distal tip also includes a small diameter end adapted to be stabilized relative to a hole in the surgical bed thus maintaining appropriate delivery of the pedicle screw into the prepared vertebrae. The cylindrical body is sized to receive the entirety of the pedicle screw through the open proximal end and to allow the pedicle screw to be slidably advanced therethrough. The internally tapered tip retains the screw to prevent it from inadvertently passing completely through the sheath. The open end at the distal tip is sized to permit the distal end of the shaft of the pedicle screw to protrude therefrom. When the distal end of the shaft of the pedicle screw is properly aligned relative to the vertebra, the pedicle screw can be driven through the distal tip of the sheath, with the sheath capable of permanently or temporarily altering its distal diameter to permit the head of the pedicle screw to pass therethrough and into the vertebra.
In a preferred embodiment, the distal tip of the screw sheath has a conical shape, e.g., similar to a funnel with the larger portion of the funnel in adjacent the distal end of the proximal tubular body. The conical tip is preferably provided with radially oriented perforations or other defined structural weaknesses. The defined structural weaknesses are designed to controllably break the tip into a plurality of separate elements when subject to an axial force of sufficient magnitude of the pedicle screw being advanced into the vertebra. The proximal ends of the elements of the distal tip are preferably coupled to the distal end of the tubular construct by living hinge portions. In this embodiment, the sheath is a permanently alterable, disposable, single-use device and preferably made from paper, cardboard, or plastic.
In another embodiment of the invention, the internally tapered end of the screw sheath is comprised of multiple elements that are arranged radially inward into a first configuration, but may be moved radially outward into a second configuration. The elements may be biased into the first configuration. In the first configuration, the elements define a small opening at the distal end of the sheath sized to permit protrusion of the distal end of the shaft of the pedicle screw. In the second configuration, the elements radially expend relative to the longitudinal axis of the sheath so as to provide a distal opening of sufficient dimension for passage of the head of the pedicle screw. In this embodiment, the sheath is permanently or temporarily alterable, and may be a disposable or reusable device. The sheath may be made from any suitable material, including plastic and metal.
Also, according to the invention, a method is provided for advancing a pedicle screw to the surgical bed in a minimally invasive spinal surgical procedure. In the method of the invention, a needle cannula is introduced into the patient down to the surgical bed at the pedicle; i.e., at the desired location of screw insertion. A guide wire is inserted through the needle cannula to the pedicle and impacted into the vertebra. The trajectory of the guidewire is reviewed by fluoroscopic examination and the guidewire is removed and adjusted if necessary. Once the trajectory of the guidewire is confirmed, the needle cannula is removed and then a dilator is advanced over the guidewire down to the vertebral surface. Additional dilators, each of a progressively larger diameter, are advanced in sequence over each other to expand a space within the tissue down to the surgical bed. Once the tissue has been expanded to near a sufficient diameter for surgical access, a final working port is provided over the dilators, and the inner dilators are removed, leaving the working port through which the procedure can take place. An awl is advanced over the guidewire to enlarge the pilot hole formed by the guidewire in the pedicle, then removed, and then a tap is advanced to tap threads in the pilot hole for facilitating subsequent advancement of the pedicle screw. After the tap is removed, the guidewire is also removed to define an open space within the working port. The screw sheath is inserted into the working port, with the small diameter distal end of the screw sheath stabilized relative to and preferably within the pilot hole in the pedicle.
A preferably non-cannulated pedicle screw is inserted through the screw sheath to the pedicle, e.g., by slidably advancing the pedicle screw down through the bore of the screw sheath until the end of the distal shaft of the pedicle screw is guided into the pilot hole in the pedicle. Alternatively, the pedicle screw can be advanced down the screw sheath to be pre-positioned in the screw sheath prior to insertion of the screw sheath into the patient. A driver is then inserted into the screw sheath, engaged to the pedicle screw, and operated to rotationally advance the pedicle screw through the screw sheath and into the pedicle at the trajectory previously defined by the guidewire, awl and tap. As the pedicle screw is advanced, the distal tip of the screw sheath is opened, e.g., by the force of the advancing pedicle screw, separating the unitary tip into discrete elements expandable relative to each other or by movement of previously discrete elements relative to each other, to provide clearance for the shaft and the head of the pedicle screw to be advanced through the sheath and into the pedicle. Once the pedicle screw is stable in the pedicle, the screw sheath may be removed and, if necessary, the pedicle screw can be further advanced for additional purchase in the vertebra.
Using the screw sheath of the invention, several advantages are provided. As the pedicle screw does not need to be advanced over a guidewire to the surgical bed, a non-cannulated pedicle screw can be used. Therefore, any non-cannulated pedicle screw used in an open surgical procedure can be used in the procedure, enabling fewer components to support both open and minimally invasive systems. In addition, non-cannulated pedicle screws can be made smaller as they do not need to accommodate a bore for advancement over a guidewire. As such, using such non-cannulated pedicle screws in a minimally invasive procedures permits the resulting implants to be smaller in profile. This results in decreased tissue irritation and patient discomfort. Further, because the guidewire is removed prior to screw insertion, any opportunity for the guidewire to penetrate through the vertebral body and into the tissue beyond, which can occur if the guidewire inadvertently binds to the screw as the screw is advanced into the bone, is eliminated.
Additional objects and advantages of the invention will become apparent to those skilled in the art upon reference to the detailed description taken in conjunction with the provided figures.
Turning now to
The proximal end 14 may have a flared opening 20. The distal end 16 preferably has a conically tapering tip 22 with a distal opening 24 having a crosswise dimension smaller than the diameter of the bore 18. The tip 22 is preferably both internally and externally tapered. The flared opening 20 facilitates receiving a pedicle screw 30 into the bore 18, the smooth interior of the bore 18 is designed to not inhibit sliding advancement of the pedicle screw through the sheath, the tip 22 is externally tapered to facilitate stabilize the sheath 10 relative to a hole in the bone, and the tip is internally tapered to guide the distal end of the pedicle screw toward the hole in the bone, all described further below. The tapered tip 22 is sized to retain the pedicle screw 30 to prevent it from inadvertently passing through the distal end 16 of the sheath 10, but to permit the distal shaft 34 of the screw to preferably slightly protrude therefrom.
As shown in
Turning now to
Referring to
Using any of the embodiments of the screw sheath described above, a minimally invasive surgical procedure on the spine is now described. Initially, the skin of the patient is punctured and an incision through the underlying tissue is made and enlarged so that surgical instruments can be worked and implants, including pedicle screws, can be implanted along the surgical bed of one or more pedicles of the vertebrae of the spine in accord with the surgical procedure. For example, referring to
Turning to
A cannulated awl is then advanced within the working port 314 over the guidewire 306 to define a pilot hole 316 about the guidewire 304 in the pedicle. After the pilot hole is formed, the awl is removed. Then the distal end 320 of a tap 318 is advanced to form threads 322 (
Referring to
A driver 324 is then inserted into the screw sheath, engaged to the proximal end of the pedicle screw 30, and operated to rotationally drive the pedicle screw. This causes the threads on the shaft at the end of the pedicle screw to engage relative to the threaded hole in the bone and draws the pedicle screw into the bone at the trajectory defined by the guidewire, awl and tap. Referring to
Once the pedicle screw is stable in the pedicle, which may occur either before or after the pedicle screw 30 is fully seated at the surgical bed, the screw sheath 10 can be removed, as shown at
The working port 314 is removed at the conclusion of implantation of the pedicle screw and any procedure requiring access through the working port.
There have been described and illustrated herein several embodiments of a screw sheath for a minimally invasive spinal surgery and methods of implanting a pedicle screw using a screw sheath. While particular embodiments of the invention have been described, it is not intended that the invention be limited thereto, as it is intended that the invention be as broad in scope as the art will allow and that the specification be read likewise. For example, while the screw sheath permits use of a non-cannulated screws in a minimally invasive manner, it is appreciated that cannulated screws can likewise be used within the sheath and in accord with the method described. It will therefore be appreciated by those skilled in the art that yet other modifications could be made to the provided invention without deviating from its spirit and scope as claimed.