The present invention relates to a screw-type fluid machine such as a vacuum pump, that is used in, for example, a semiconductor manufacturing process.
For example, a screw-type vacuum pump described in Patent Document 1 has been known as a screw-type fluid machine. The screw-type vacuum pump according to Patent Document 1 includes a pair of screw-shaped rotors, which are adjacent to and meshed with each other, in the casing. Each rotor has a rotary shaft. The rotary shafts are supported with respect to the casing, which operates as a shaft retainer, with upper bearings and lower bearings.
A synchronous gear is fixed to each rotary shaft, and the synchronous gears are meshed with each other. A lubricant oil passage extending in the axial direction is formed in the interior of the each rotary shaft, and the lubricant oil passage functions as a centrifugal pump. The lubricant oil passage has an inlet open to the lower end of the rotary shaft and an outlet open to the circumferential surface of the rotary shaft above the upper bearing. A heat exchanger is provided near the inlet of the lubricant oil passage. Lubricant oil is stored in the casing, and the lower end of the rotary shaft is immersed in the lubricant oil stored therein. Further, a cooling water pipe is provided in the casing, and heat exchange takes place between the cooling water and the lubricant oil in the heat exchanger.
As the vacuum pump is driven, the centrifugal pump draws up lubricant oil stored in the casing. The lubricant oil is subjected to heat exchange and cooled down by the heat exchanger when being drawn up by the centrifugal pump. The lubricant oil thus drawn up comes out through the outlet of the lubricant oil passage and flows down to the upper bearing to cool the upper bearing. After that, the lubricant oil flows down from the upper bearing along the rotary shaft and is again stored in the casing. With such circulation of the lubricant oil, the upper and lower bearings, the rotary shaft, and other members, are cooled. If the rotary shaft is thermally expanded due to, for example, load is applied to the bearings, by which the rotary shaft is supported with respect to the casing, in the axial direction. However, since the bearings and rotary shafts are cooled by the lubricant oil, such thermal expansion is suppressed, and the load on the bearings is reduced.
However, by only cooling the lubricant oil merely using the heat exchanger, it is impossible to finely adjust the temperature of the lubricant oil in accordance with the running state of the vacuum pump. Therefore, practically, the thermal expansion of the rotary shaft cannot be sufficiently suppressed, and it is not possible to sufficiently suppress the load applied to the bearings in the axial direction.
If the bearings are provided between the casing and the rotary shaft so as to allow displacement of the rotary shaft in the axial direction with respect to the casing, load resulting from thermal expansion of the rotary shafts can be prevented from being applied to the bearings in the axial direction. However, when such a configuration is used, it is impossible to prevent the rotary shafts from being subjected to lateral sway and longitudinal sway, which likely to result in vibrations and noises.
It is an objective of the present invention to provide a screw-type fluid machine capable of preventing load from being applied to bearings in the axial direction even when the bearings are fixed in the axial direction with respect to rotary shafts and a shaft retainer.
In order to achieve the above objective and in accordance with one aspect of the present invention, a screw-type fluid machine is provided that includes a housing, a pair of screw-shaped rotors which are accommodated in the housing and are meshed with each other, a pair of rotary shafts which are connected to both rotors so as to become coaxial with the rotors respectively, and a pair of cylindrical shaft retainers extending in the housing. Each rotary shaft has an end portion protruding from the housing. Each shaft retainer has a first end portion and a second end portion, and also has a through hole into which one of the rotary shafts is inserted. The first bearing is mounted in the through hole at the first end portion, and the second bearing is mounted in the through hole at the second end portion. Each pair of the first and second bearings supports the corresponding rotary shaft rotatably with respect to the shaft retainer. The first and second bearings are fixed in the axial direction with respect to the corresponding rotary shafts and the shaft retainers. Synchronous gears are provided at the end portions of both rotary shafts protruding from the housing, respectively. A gear case accommodates the synchronous gears, and the gear case defines an oil reservoir space in which lubricant oil can be stored. The gear case is connected to the housing. A cooling portion cools down the lubricant oil using a cooling fluid. A control portion controls the flow rate of the cooling fluid so that the temperature of lubricant oil in the oil reservoir space is kept constant.
One embodiment according to the present invention will now be described, with reference to
In detail, the upper housing member 11 is connected to the upper end of the rotor housing member 12, and the lower housing member 13 is connected to the lower end of the rotor housing member 12. A suction port 15 to draw in a compressive fluid is formed in the upper housing member 11 so as to communicate with the interior of the housing 14. The lower housing member 13 is provided with a discharge port 16 to discharge the compressive fluid. The discharge port 16 communicates with the interior of the housing 14. Also, the lower housing member 13 is provided with an extension part 13a caused to extend sideways, and a drive motor 17 operating as a drive source is installed on the extension part 13a. Furthermore, a gear case 18 to cover the lower housing member 13 including the extension part 13a from downward thereof is connected to the lower housing member 13.
As shown in
The lower housing member 13 has a pair of cylindrical shaft retainers 28, 38 extending upward, and as shown in
A through hole 29 extending in the axial direction is formed at the center of the shaft retainer 28, and the rotary shaft 25 for the male rotor 21 is inserted into the through hole 29. A pair of upper and lower bearing portions 42, 43 consisting of roller bearings are provided between the rotary shaft 25 and the shaft retainer 28. The bearing portions 42, 43 are disposed at the upper and lower parts of the shaft retainer 28. In this embodiment, the upper bearing portion 42 is a distal bearing portion or a second bearing portion, and the lower roller bearing 43 is a proximal bearing portion or a first bearing portion. An upper large diameter hole 29a having a larger diameter than the diameter of the through hole 29 is formed at the upper end portion (the second end portion) of the shaft retainer 28, continuous to the through hole 29. The distal bearing portion 42 is disposed in the upper large diameter hole 29a. Also, the portion between the distal bearing 42 and the proximal bearing 43 at the rotary shaft 25 has a slightly larger diameter than that of the upper and lower parts of the rotary shaft 25. As shown in FIG. 3, the portion of the rotary shaft 25, the diameter of which changes, forms a distal step portion 25a and a proximal step portion 25b.
As shown in
These bearing portions 42, 43 are provided to rotatably support the rotary shaft 25 with respect to the shaft retainer 28. In the embodiment, each of the distal bearing portion 42 and the proximal bearing portion 43 is structured by stacking two roller bearings each one being a single row.
A further detailed description will now be given of the distal bearing portion 42. The distal bearing portion 42 is composed of a combination of two angular ball bearings 42a, 42b. As shown in
The inner ring of the angular ball bearing 42b is pressed against the distal step portion 25a of the rotary shaft 25, and the inner ring of the angular ball bearing 42a is pressed against the inner ring of the angular ball bearing 42b by a nut 49a screwed in the rotary shaft 25. As a result, the rolling elements of the angular ball bearings 42a, 42b are in contact with the inner and outer rings without any space in either of the axial direction or the radial direction.
On the other hand, as shown in
Since the distal bearing portions 42 and the proximal bearing portions 43 are each composed of two angular ball bearings in the state of Duplex Back-to-back, the rotary shaft 25 does not move in the axial direction and the radial direction with respect to the shaft retainer 28. That is, the distal bearing portion 42 and the proximal bearing portion 43 are fixed in the axial direction by means of nuts 49a, 49b and the step portions 25a, 25b.
These angular ball bearings 42a, 42b, 43a, 43b secure a slight space between the outer circumferential surface of the rotary shaft 25 and the inner circumferential surface of the through hole 29 of the shaft retainer 28. The space forms a lubricant oil recovery passage 48 (hereinafter, simply referred to as an oil recovery passage 48). The oil recovery passage 48 causes lubricant oil 62, which is a cooling medium, to be brought into contact with the rotary shaft 25 and the shaft retainer 28, which are objects to be cooled down. The oil recovery passage 48 is also a passage that supplies lubricant oil 62 to the gear case 18.
On the other hand, a long conduit 44 extending along the axis of the rotary shaft 25 is formed in the rotary shaft 25. The long conduit 44 reaches the underside of the distal bearing portion 42 from the lower end of the rotary shaft 25. A short conduit 45 extending in the radial direction of the rotary shaft 25 is formed in the rotary shaft 25 below the distal bearing portion 42. The upper end of the long conduit 44 is located below the distal bearing portion 42, and is connected to the short conduit 45. The short conduit 45 is made open to the circumferential surface of the rotary shaft 25 at a position below the distal bearing portion 42 so as to communicate with the oil recovery passage 48. The long conduit 44 and the short conduit 45 compose an oil feed passage 46 that supplies lubricant oil 62 to the oil recovery passage 48. The oil feed passage 46 and the oil recovery passage 48 compose an oil circulation passage.
In the above, a description has been given of respective elements such as the shaft retainer 28 at the male rotor 21, rotary shaft 25, bearing portions 42, 43. Respective elements at the female rotor 31 basically have the same configuration as those at the male rotor 21. That is, as shown in
A distal bearing portion 52 is composed of two angular ball bearings 52a, 52b in a state of Duplex Back-to-back as in the distal bearing portion 42 of the male rotor 21, and is pushed down by a nut 59a. Further, a sealing member 40 is disposed at a position above the distal bearing portion 52. The proximal bearing portion 53 is composed of two angular ball bearings 53a, 53b in a state of Duplex Back-to-back as in the proximal bearing portion 43 of the male rotor 21, and is pushed upward by a nut 59b.
In addition, an oil feed passage 56 composed of a long conduit 54 and a short conduit 55 is formed in the rotary shaft 35 of the female rotor 31. Further, a space that forms an oil recovery passage 58 is formed between the rotary shaft 35 and the shaft retainer 38. The axial diameters of the rotary shafts 25, 35 are identical to each other, and the distal bearing portions 42, 52 and the proximal bearing portions 43, 53 use angular ball bearings of the same specification.
A detailed description will now be given of the male rotor 21. As shown in
On the other hand, tooth grooves 34 in the female rotor 31 are formed so as to correspond to the teeth 24 of the male rotor 21 as shown in
As shown in
As shown in
A cylindrical projection 63 is formed at the portion of the bottom plate 18a of the gear case 18, which is opposite to the lower end of the rotary shaft 25. As shown in
The inner rotor 71 is eccentric with respect to the outer rotor 72. When the inner rotor 71 rotates, the outer rotor 72 also rotates therewith. An opening at the upper end of the cylindrical projection 63 is blocked by an upper cover 73, and the upper cover 73 covers the inner rotor 71 and the outer rotor 72. In addition, the oil feed pump 70 has an oil suction portion 75 and an oil discharge portion 76. The oil suction portion 75 communicates with the oil storage chamber 61. The oil discharge portion 76 communicates with the oil feed passage 46 of the rotary shaft 25 via a guide passage 77 formed on the bottom of the circular hole 63a.
As the rotary shaft 25 rotates, lubricant oil 62 stored in the oil storage chamber 61 is drawn in the oil feed pump 70 through the oil suction portion 75, in detail, drawn in a space between the rotors 71 and 72. The lubricant oil is conveyed through the space between the rotors 71 and 72 and reaches the oil discharge portion 76. The oil is then fed from the oil discharge portion 76 to the oil feed passage 46 through the guide passage 77.
On the other hand, as shown in
In addition, the vacuum pump 10 according to the present embodiment has a configuration to cool the lubricant oil 62 stored in the gear case 18. That is, a plurality of cooling water passages 88 through which cooling water operating as a cooling fluid passes are formed in the bottom plate portion 18a of the gear case 18. The cooling water passages 88 extend so as to pass through the bottom plate 18a. Since cooling water is caused to pass through the cooling water passage 88, the lubricant oil 62 stored in the gear case 18 is then cooled. The cooling water passages 88 function as a cooling portion to cool down the lubricant oil 62 by using the cooling fluid.
As shown in
Next, a description is given of operations of the vacuum pump 10 according to the embodiment. When the drive motor 17 is rotated, rotation of the drive motor 17 is transmitted to the synchronous gear 47 of the male rotor 21 via the drive gear 20 and the intermediate gear 50. Thus, the synchronous gears 47, 57 rotate in synchronization with each other, and the rotors 21, 31 rotate along with the rotary shafts 25, 35. Since the rotors 21 and 31 rotate in a state where the teeth 24 of the male rotor 21 are engaged with the tooth grooves 34 of the female rotor 31, a compressive fluid is drawn in the operation chamber through the suction port 15. The compressive fluid drawn in the operation chamber is conveyed to the discharge port 16 while being compressed by the rotors 21 and 31, and is discharged through the discharge port 16. If the suction port 15 is connected to a closed space such as a chamber or a vessel, the closed space can be made in a vacuum state.
When the vacuum pump 10 is operating, the rotary shafts 25, 35 are caused to rotate at a high speed in directions opposed to each other. Oil feed pumps 70, 80 secured at the end portion of the rotary shaft 25, 35 draw in lubricant oil 62 stored in the oil storage chamber 61 through respective oil suction portions and discharge the same through the respective oil discharge portions. Discharged lubricant oil 62 flows into the lower ends of the long conduits 44, 54 of the rotary shafts 25, 35 through the guide passages 77, 87 communicating with the respective oil discharge portions, and reaches the underside of the distal bearing portions 42, 52, passing through the short conduits 45, 55.
When the lubricant oil 62 that has reached the underside of the distal bearing portions 42, 52 passes through the oil recovery passages 48, 58 and is oriented downward, it cools the rotary shafts 25, 35 and the shaft retainers 28, 38. By the rotary shafts 25, 35 and the shaft retainers 28, 38 being cooled down, a difference in the temperature between the rotary shafts 25, 35 and the shaft retainers 28, 38 is suppressed. The lubricant oil 62 is recovered in the oil storage chamber 61 in the gear case 18 after having cooled the rotary shafts 25, 35 and the shaft retainers 28, 38. And, the lubricant oil 62 is conveyed from the oil storage chamber 61 to the oil feed pump 70, 80 again, and the same action as above is repeated. Further, the lubricant oil 62 lubricates the synchronous gears 47, 57 via the synchronous gears 47, 57 on the way of being recovered into the oil storage chamber 61.
Also, the lubricant oil 62 stored in the gear case 18 is cooled by cooling water passing through the cooling water passage 88. That is, in the present embodiment, the lubricant oil 62 is cooled by using cooling water so that the temperature of the lubricant oil 62 supplied for cooling by actions of the oil feed pumps 70, 80 is kept constant. In detail, the controller 92 monitors the temperature of the lubricant oil 62 by means of the temperature sensor 93, and controls the solenoid valve 91 so that the temperature of the lubricant oil 62 is maintained at a preset cooling temperature. The controller 92 opens and closes the solenoid valve 91 in accordance with the temperature of the lubricant oil 62, which is detected by the temperature sensor 93, and adjusts the flow of the cooling water in the cooling water passage 88. That is, the controller 92 opens the solenoid valve 91 when the temperature of the lubricant oil 62 is likely to rise, and prevents the temperature rise of the lubricant oil 62 in the gear case 18 by causing cooling water to flow through the cooling water passages 88. In addition, the controller 92 closes the solenoid valve 91 when the temperature of the lubricant oil 62 is likely to lower, and does not cool the lubricant oil 62 by cooling water by not causing the cooling water to flow through the cooling water passages 88. In this case, the temperature of the lubricant oil 62 stored in the oil storage chamber 61 is prevented from being lowered than the preset cooling temperature.
By causing the lubricant oil 62, which is kept at a constant temperature, to pass through the oil recovery passages 48, 58, a difference in temperature between the rotary shafts 25, 35 and the shaft retainers 28, 38 can be preferably suppressed, and thermal expansion of the rotary shafts 25, 35 is prevented from occurring. Therefore, it is possible to reliably prevent load generated by thermal expansion of the rotary shafts 25, 35 from being applied to the bearings 42a, 42b, 43a, 43b, 52a, 52b, 53a, and 53b in the axial direction.
The vacuum pump 10 according to the present embodiment has the following advantages.
(1) The controller 92 controls the solenoid valve 91 based on a detection result of the temperature of lubricant oil 62 by the temperature sensor 93. Therefore, the flow rate of cooling water is adjusted so that the lubricant oil 62 stored in the oil storage chamber 61 is kept at a constant temperature. By causing the lubricant oil 62, the temperature of which is kept constant, to pass through the oil recovery passages 48, 58, it is possible to cool the rotary shafts 25, 35 and the shaft retainers 28, 38. Consequently, it is possible to prevent a difference in temperature from occurring between the rotary shaft 25 and the shaft retainer 28 and to prevent a difference in temperature from occurring between the rotary shaft 35 and the shaft retainer 38.
(2) The angular ball bearings 42a, 42b, 43a, 43b, 52a, 52b, 53a, and 53b are fixed immovably in the axial direction with respect to the rotary shafts 25, 35 and the shaft retainers 28, 38. However, in the present embodiment, by preventing a difference in temperature from occurring between the rotary shafts 25, 35 and the shaft retainers 28, 38, thermal expansion that results in displacement of the rotary shafts 25, 35 in the axial direction with respect to the shaft retainers 28, 38 is prevented from occurring. Accordingly, it becomes possible to reliably prevent load from being applied to the bearings 42a, 42b, 43a, 43b, 52a, 52b, 53a, and 53b in the axial direction.
(3) Since load is prevented from being applied to the respective bearings 42a, 42b, 43a, 43b, 52a, 52b, 53a, and 53b, the reliability of the respective bearings is improved, and the power consumption of the vacuum pump 10 is reduced.
(4) Since load is prevented from being applied to the respective bearings 42a, 42b, 43a, 43b, 52a, 52b, 53a, and 53b, the distance between the distal bearing portions 42, 52 and the proximal bearing portions 43, 53 can be increased. That is, the configuration adds the flexibility of the arrangement of the bearing portions 43 and 53 with respect to the rotary shafts 25, 35.
(5) Since the bearings 42a, 42b, 43a, 43b, 52a, 52b, 53a, and 53b are fixed at the rotary shafts 25, 35 and the shaft retainers 28, 38, it is possible to prevent the rotary shafts 25, 35 from swaying in the horizontal and vertical directions. It is thus possible to prevent vibrations and noise in the vacuum pump 10 regardless of the rotation speed of the rotary shafts 25, 35.
(6) Since lubricant oil 62 is supplied into the oil recovery passages 48, 58 at the lower side of the distal bearing portions 42, 52, the lubricant oil 62 supplied to the oil recovery passages 48, 58 is hardly influenced by sliding heat of the distal bearing portions 42, 52. It thus becomes easy to control the temperature of the lubricant oil 62 in the oil recovery passages 48, 58.
(7) Since the lubricant oil 62 passes through the synchronous gears 47, 57 on the way of being recovered into the oil storage chamber 61, the synchronous gears 47, 57 can also be lubricated.
The present invention is not to be limited to the foregoing embodiment, but may be modified as follows within the scope of the invention.
A gear pump may be adopted for the oil feed pumps 70, 80 instead of a trochoidal pump.
The lead angle of the teeth of the male rotor and the tooth grooves of the female rotor may be fixed.
In the above-described embodiment, the respective bearing portions are composed of two angular ball bearings in a state of Duplex Back-to-back. However, these may be composed by a combination thereof in a state of Duplex Face-to-face or by a combination thereof in a state of Duplex Tandem. Further, the respective bearing portions are not limited to angular ball bearings, but may be composed of ordinal deep groove type roller bearings. Still further, the number of the roller bearings is not specifically limited, and the respective bearing portions may be composed of three or more roller bearings. Also, in order to prevent horizontal sway of the rotary shafts with respect to the shaft retainers, it is preferable that angular ball bearings be combined at the backs thereof.
A thermostat may be used instead of an open/close type solenoid valve 91, or a flow rate control valve which is capable of adjusting the opening degree based on proportional control may be adopted.
The short conduits 45, 55 may be provided at the upper side of the distal bearing portions 42, 52, and lubricant oil may be supplied from the upper side of the distal bearing portions 42, 52. In this case, the lubricant oil is influenced by the sliding heat of the distal bearing portions 42, 52. Thus, if the lubricant oil is cooled with such influence taken into consideration, the advantages almost equivalent to those of the above-described embodiment are obtained.
The shaft retainer 28 of the male rotor 21 and the shaft retainer 38 of the female rotor 31 may be composed of completely separate members. In this case, it becomes easy to manufacture the shaft retainers 28, 38.
The screw-type fluid machine according to the present invention is not limited to a screw-type vacuum pump, but may be applicable to a screw-type compressor.
Number | Date | Country | Kind |
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2005-372225 | Dec 2005 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2006/325864 | 12/26/2006 | WO | 00 | 8/7/2008 |