This invention relates to a screw vacuum pump.
In a semiconductor device manufacturing apparatus, a liquid crystal panel manufacturing apparatus, or a solar panel manufacturing apparatus, a serious problem arises in a device manufacturing process if oil backflow occurs from a pump into a process chamber of the device manufacturing apparatus. Accordingly, use is generally made of, what is called, a dry pump, a mechanical booster pump, or a turbomolecular pump in which there is no occurrence of contact between suction gas and oil.
However, since molecular weights of process gas, carrier gas, generated gas, and so on are broad, i.e. from 1 to one hundred and several tens, the current situation is that the above-mentioned pumps are selectively used depending on their pumping characteristics for those various gases and their inherent pumping regions.
On the other hand, since the pumping speed is lowered depending on the kind of gas to be exhausted, a pump having a high pumping speed is inefficiently used and therefore a problem exists that it is not possible to reduce the power consumption or to place the pump near the apparatus due to the pump size being large.
Further, with respect to general dry pumps and mechanical booster pumps, a serious problem exists that product is deposited inside the pump between an inlet port and an outlet port, resulting in a short maintenance time.
In this regard, a screw vacuum pump has a feature that it can be used in a region from the atmospheric pressure to 0.5 Pa and that it is possible to prevent the pressure in the pump from sharply increasing near an outlet port, to prevent abnormal heat generation, and to reduce the power consumption, and has a feature that even if a large amount of product is formed, it is possible to rake out the product to the exterior of the pump by screw tooth surfaces.
Conventionally, as such a screw vacuum pump, there is known a screw vacuum pump described in Patent Document 1.
This conventional screw vacuum pump comprises a male rotor and a female rotor engaging each other, a stator receiving therein the male rotor and the female rotor, a first shaft and a second shaft serving as rotation shafts of the male rotor and the female rotor, bearings for the first shaft and the second shaft, and a drive motor for rotating the first shaft and the second shaft.
The bearings and the drive motor are disposed outside the male rotor or the female rotor, i.e. the male rotor or the female rotor, the bearings, and the drive motor are aligned in a rotation-axis longitudinal direction.
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Patent Document 1: JP-A-2004-263629
However, since the male rotor or the female rotor, the bearings, and the drive motor are aligned in the rotation-axis longitudinal direction in the conventional screw vacuum pump, there has been a problem that the pump size in the rotation-axis longitudinal direction becomes large.
While the pump is running, drive heat is generated from the drive motor. Consequently, members or devices around the drive motor should be designed taking into account the influence of this drive heat of the drive motor. As a result, there has been a problem that the flexibility of design of the pump components is impaired.
Therefore, this invention is intended to solve the conventional problems, that is, it is an object of this invention to achieve a reduction in pump size in the rotation-axis longitudinal direction.
It is another object of this invention to provide a screw vacuum pump that ensures the flexibility of design of pump components.
A screw vacuum pump of the present invention comprises a male rotor and a female rotor respectively having, on their outer peripheral sides, screw gear portions engaging each other, a stator receiving therein the male rotor and the female rotor, and a drive motor/motors for rotating the male rotor and the female rotor, wherein the screw gear portion of the male rotor, the screw gear portion of the female rotor, and the stator cooperatively form a gas working chamber, the stator has an inlet port and an outlet port adapted to communicate with one end and the other end of the gas working chamber, at least one of the male rotor and the female rotor has a rotor hollow portion which is opened on at least one end face side of the male rotor and/or the female rotor in a rotation-axis longitudinal direction, and the drive motor is at least partially received in the rotor hollow portion, and thus, resolved the foregoing problems. If a structure is employed in which the hollow portions are provided in both male and female rotors and the motors are placed in the respective hollow portions (i.e. the number of motors is two), heat rise due to heat generation of the motors becomes uniform in the male rotor and the female rotor, resulting in the same thermal expansion, thus achieving an effect that an engagement gap therebetween is maintained uniform. On the other hand, if a structure is employed in which the hollow portion is provided in one of the male rotor and the female rotor and the motor is placed in the hollow portion (i.e. the number of motors is one), it is possible to suppress the motor cost while reducing the pump size and increasing the flexibility of installation of an exhaust system.
According to this invention, since the drive motor/motors is/are at least partially received in the rotor hollow portion/portions, it is possible to reduce the pump size in the rotation-axis longitudinal direction. Further, since it is possible to make most of the drive heat of the drive motor/motors stay inside the male rotor or/and the female rotor and thus to reduce the influence of the drive heat of the drive motor/motors on the pump components other than the male rotor and the female rotor, it is possible to achieve high flexibility of design of the pump components.
Hereinbelow, embodiments of this invention will be described with reference to the drawings.
First, as shown in
The male rotor 110, the female rotor 120, and the stator 130 cooperatively form a gas working chamber which transfers and compresses a gas.
As shown in
As shown in
In the unequal lead unequal inclination angle screw portions 111a and 121a, a tooth lead angle changes according to a rotation angle of the male rotor 110 and the female rotor 120 so that the volume of a V-shaped gas working chamber formed by the male rotor 110, the female rotor 120, and the stator 130 changes to decrease, thereby carrying out transfer and compression and carrying out compression and exhaust near an outlet port 135.
In the unequal lead unequal inclination angle screw portions 111a and 121a, since transfer, compression, and exhaust are carried out, the temperature of the male rotor 110 and the female rotor 120 becomes uniform.
As shown in
The perpendicular-to-axis cross-sectional shape of each of the rotor hollow portions 112 and 122 is circular.
As shown in
As shown in
As shown in
As shown in
As shown in
As shown in
As shown in
As shown in
The gears 170A and 170B are attached to the rotation shafts 150A and 150B and function to prevent contact between the screw gear portion 111 of the male rotor 110 and the screw gear portion 121 of the female rotor 120 at the time of occurrence of abnormality and in particular to reduce vibration and noise due to backlash of the screw gear portions 111 and 121 at the time of starting and stopping rotation of the male and female rotors 110 and 120.
The oil supply means 180 serves to supply the lubricating oil to the pump components and, as shown in
As shown in
As shown in
Each oil flow path 183 is a circulation path that is formed at a position physically isolated from the above-mentioned gas working chamber, that supplies the lubricating oil, pushed up by the push-up head 182, to the pump components, and that again returns the lubricating oil, supplied to the pump components, to the oil storage portion 181. The lubricating oil flows along inner walls defining the oil flow paths 183 and simultaneously flows in the form of mist in the hollow oil flow paths 183. Specifically, in this embodiment, as shown in
The cooling device 190 is for water-cooling the lubricating oil stored in the oil storage portion 181 and, as shown in
As shown in
As a consequence, there are no tooth surfaces where the tooth-surface speeds of the screw gear portion 111 and the screw gear portion 121 are equal to each other, thereby achieving an operation of raking out sucked reaction product or the like and thus achieving an effect of raking out the reaction product to the exterior of the pump.
Symbols DA and DB shown in
In this embodiment thus obtained, since the drive motors 140A and 140B are partially received in the rotor hollow portions 112 and 122, it is possible to reduce the pump size in the rotation-axis longitudinal direction.
Since it is possible to make most of the drive heat of the drive motors 140A and 140B stay inside the male rotor 110 and the female rotor 120 and thus to reduce the influence of the drive heat of the drive motors 140A and 140B on the pump components other than the male rotor 110 and the female rotor 120, it is possible to achieve high flexibility of design of the pump components.
Further, since the drive motors 140A and 140B are partially received in the rotor hollow portions 112 and 122, the drive heat generated from the drive motors 140A and 140B causes the temperature of the screw gear portions 111 and 121 of the male rotor 110 and the female rotor 120 to be uniform so that thermal expansion of the screw gear portion 111 of the male rotor 110 and that of the screw gear portion 121 of the female rotor 120 can be maintained on the same level. Therefore, the engagement gap between the screw gear portions 111 and 121 of the male rotor 110 and the female rotor 120 is maintained uniform without localization. As a consequence, there is no engagement contact between the screw gear portions 111 and 121 so that the engagement gap is made stable and, therefore, it is possible to prevent back diffusion from the outlet port 135 side, thereby reducing the power consumption and achieving stable operation of the screw vacuum pump 100.
The drive motors 140A and 140B are disposed between the bearings 160Aa and 160Ab and between the bearings 160Ba and 160Bb.
This makes it possible to ensure a certain distance between the bearings 160Aa and 160Ab and between the bearings 160Ba and 160Bb for reliably receiving the rotation shafts and to effectively use spaces between the bearings 160Aa and 160Ab and between the bearings 160Ba and 160Bb as installation spaces for the drive motors 140A and 140B, thereby further reducing the pump size in the rotation-axis longitudinal direction. That is, since the motors are placed inside the screw rotors, the external size of the pump can be largely reduced. While a conventional pump cannot be disposed near a semiconductor device manufacturing apparatus, a liquid crystal panel manufacturing apparatus, or a solar panel manufacturing apparatus, this motor built-in screw pump can be disposed near the apparatus or under a chamber so that it is possible to largely improve an apparatus installation space.
Further, since the male rotor 110 and the female rotor 120 have the unequal lead unequal inclination angle screw portions 111a and 121a on the inlet port 134 side and the equal lead screw portions 111b and 121b on the outlet port 135 side and since the engagement of the male rotor 110 and the female rotor 120 is located outside the gear engagement pitch circles SA and SB determined by the distance between the axes of the male rotor 110 and the female rotor 120 and the numbers of teeth of the male rotor 110 and the female rotor 120, it is possible to increase the compression ratio, to obtain the effect of raking out the product, and to maintain the stable pumping speed down to 0.5 Pa.
Next, a screw vacuum pump 200 according to a second embodiment of this invention will be described with reference to
Herein, the structures, other than a drive motor 240, of the screw vacuum pump 200 according to the second embodiment are totally the same as those described above. Therefore, by reading 100s symbols shown in the description relating to the screw vacuum pump 100 of the first embodiment and shown in
As shown in
The drive motor 240 rotates a rotation shaft 250A and a drive force of the drive motor 240 is synchronously transmitted also to a rotation shaft 250B through synchronous gears 270A and 270B. In order to rotate the other screw rotor, the synchronous gears 270A and 270B are formed larger in width and stronger than the gears 170A and 1708 of the first embodiment.
Also in the second embodiment, oil supply means 280 and a cooling device (not illustrated) configured in the same manner as in the first embodiment are provided. However, since there is no difference other than the number of drive motors to be supplied with lubricating oil, illustration and explanation thereof are omitted.
Also in this embodiment, since the motor is placed inside the screw rotor, the external size of the pump can be largely reduced. While a conventional pump cannot be disposed near a semiconductor device manufacturing apparatus, a liquid crystal panel manufacturing apparatus, or a solar panel manufacturing apparatus, this motor built-in screw pump can be disposed near the apparatus or under a chamber so that it is possible to largely improve an apparatus installation space.
Next, a modification common to the first and second embodiments of this invention will be described with reference to
In the above-mentioned first and second embodiments, as shown in
In this modification, as shown in
In the first embodiment, the second embodiment, and the modification, the description has been given assuming that the screw gear portions of the male rotor and the female rotor each have the unequal lead unequal inclination angle screw portion and the equal lead screw portion. However, each screw gear portion may be designed to have only an unequal lead unequal inclination angle screw portion.
Further, size design and combination of an unequal lead unequal inclination angle screw portion and an equal lead screw portion may be properly set according to a carrying-out mode.
110, 210 male rotor
111, 211 screw gear portion
111
a unequal lead unequal inclination angle screw portion
111
b equal lead screw portion
112, 212 rotor hollow portion
120, 220 female rotor
121, 221 screw gear portion
121
a unequal lead unequal inclination angle screw portion
121
b equal lead screw portion
122, 222 rotor hollow portion
130, 230 stator
131, 231 stator body portion
132, 232 first support portion
133, 233 second support portion
134, 234 inlet port
135, 235 outlet port
140A drive motor
140B drive motor
240 drive motor
150A, 250A rotation shaft
150B, 250B rotation shaft
151A, 251A flange portion
151B, 251B flange portion
160Aa, 260Aa bearing
160Ab, 260Ab bearing
160Ac, 260Ac bearing
160Ba, 260Ba bearing
160Bb, 260Bb bearing
160Bc, 260Bc bearing
170A, 170B gear
270A, 270B synchronous gear
180, 280 oil supply means
181 oil storage portion
182 push-up head
183 oil flow path
190 cooling device
191 cooling pipe
192 cooling pump
310 male rotor
311 screw gear portion
311
a first equal lead screw portion
311
b unequal lead unequal inclination angle screw portion
311
c second equal lead screw portion
312 rotor hollow portion
Number | Date | Country | Kind |
---|---|---|---|
2010-118315 | May 2010 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/JP2011/061077 | 5/13/2010 | WO | 00 | 11/19/2012 |