1. Technical Field
The embodiments herein generally relate to power tools and, more particularly, to power tool handles.
2. Description of the Related Art
Screwdrivers are configured with a wide assortment of handles to help the user secure a proper grip. Most screwdriver handles have various forms of indent features or gripping areas to allow a user to secure a better grip. However, users may not be able to properly get a good ergonomic grip when using screwdrivers, especially when high torque applications are involved such as trying to dislodge a rusted screw.
Several power screwdrivers exist to assist a user for driving a screw into another object. These power screwdrivers typically include a motor that facilitates the shaft rotation of the screwdriver. However, even power screwdrivers may not provide the sufficient torque to drive screws, bolts, pins, etc. in high torque applications, and typically the power screwdriver drives the screw only until the point where the resistance equals the torque being applied. At this point, the user either has to further drive the screw manually either using the power screwdriver with the power turned off, or by using a typical non-power screwdriver. While, one may consider simply increasing the available torque of the motor to permit the screwdriver to operate in higher torque applications, such solutions may not be ideal due to the expense of higher torque motors, the increased size and weight of higher torque motors make using the power screwdriver cumbersome, and more of a burden to carry, and these higher torque motors still may not provide as much torque as a user can provide by mechanically rotating the screwdriver himself. Therefore, it is desirable to develop a novel screwdriver handle capable of allowing a user to use the screwdriver, including power screwdrivers, in higher torque applications.
In view of the foregoing, an embodiment herein provides a screwdriver handle comprising a base portion adapted to accommodate a screwdriver shaft member; at least one arm pivotally connected to the base portion; a locking sleeve mounted on the base portion; and an electric motor operatively connected to the base portion and adapted to rotate the screwdriver shaft member in any of a clockwise and counter-clockwise manner. The screwdriver handle may further comprise a switch adapted to turn the motor on and off. Additionally, the screwdriver handle may further comprise an electromechanical actuator operatively connected to each of the electric motor and the locking sleeve. Preferably, the locking sleeve is adapted to move along a longitudinal axis of the base portion, and wherein the electromechanical actuator is adapted to prevent the locking sleeve from moving along the longitudinal axis of the base portion.
Preferably, the at least one arm is adapted to articulate from a first position planar to a longitudinal axis of the base portion to a second position transverse to the longitudinal axis of the base portion, wherein the motor is adapted to be disabled when the at least one arm is in the second position. The at least one arm preferably comprises two arms, wherein the two arms are diametrically opposed to one another when in the second position. The screwdriver handle may further comprise a pin connecting the at least one arm to the base portion, wherein the base portion comprises at least one gripping indent feature. Preferably, the locking sleeve is adapted to engage the at least one arm. Preferably, the at least one arm comprises a pair of arms that are unconnected to one another.
Another embodiment provides a tool handle comprising a base portion adapted to accommodate a shaft member; a pair of arms operatively connected to the base portion, wherein the pair of arms are diametrically opposed to one another at a position transverse to a longitudinal axis of the base portion; and an electric motor operatively connected to the base portion. The tool handle may further comprise a locking sleeve mounted around the base portion and adapted to engage the pair of arms; a spring member mounted around the base portion and adapted to engage the locking sleeve; a torsion spring connected to the base portion and each of the pair of arms; and an electromechanical actuator operatively connected to each of the electric motor and the locking sleeve. Preferably, the base portion comprises a hollow inner shaft chamber. Moreover, the shaft member may comprise any of a screwdriver shaft member and a wrench shaft member. Also, the pair of arms are preferably adapted to articulate from a first position planar to a longitudinal axis of the base portion to a second position transverse to the longitudinal axis of the base portion, wherein the pair of arms may be diametrically opposed to one another when in the second position. The tool handle may further comprise a pin connecting the pair of arms to the base portion, wherein the base portion comprises at least one gripping indent feature. Preferably, the locking sleeve is adapted to move along a longitudinal axis of the base portion. Furthermore, the pair of arms are preferably unconnected to one another.
Another embodiment provides a tool handle comprising a base portion configured to accommodate a rotatable shaft member; a pair of arms pivotally connected to the base portion; locking means for locking the pair of arms in a first position planar to a longitudinal axis of the base portion; first energy means for providing energy to the locking means to articulate from a locked to an unlocked position; second energy means for providing energy to the pair of arms to articulate from the first position planar to the longitudinal axis of the base portion to a second position transverse to the longitudinal axis of the base portion; and electric power means for providing power to rotate the rotatable shaft member.
These and other aspects of the embodiments herein will be better appreciated and understood when considered in conjunction with the following description and the accompanying drawings. It should be understood, however, that the following descriptions, while indicating preferred embodiments and numerous specific details thereof, are given by way of illustration and not of limitation. Many changes and modifications may be made within the scope of the embodiments herein without departing from the spirit thereof, and the embodiments herein include all such modifications.
The embodiments herein will be better understood from the following detailed description with reference to the drawings, in which:
The embodiments herein and the various features and advantageous details thereof are explained more fully with reference to the non-limiting embodiments that are illustrated in the accompanying drawings and detailed in the following description. Descriptions of well-known components and processing techniques are omitted so as to not unnecessarily obscure the embodiments herein. The examples used herein are intended merely to facilitate an understanding of ways in which the embodiments herein may be practiced and to further enable those of skill in the art to practice the embodiments herein. Accordingly, the examples should not be construed as limiting the scope of the embodiments herein.
As mentioned, there remains a need for a novel screwdriver handle capable of allowing a user to use a power screwdriver in higher torque applications. The embodiments herein achieve this by providing a screwdriver handle having retractable arms to allow the user to apply greater torque while rotating the screwdriver. Referring now to the drawings and more particularly to
The base portion 10 further includes a pair of slotted regions 27 generally configured along the sides of the base portion 10 and generally extending the length of the base portion 10. The base portion 10 also includes a catch 19 generally configured towards the bottom of the outer body surface 14. The lower end 13 of the base portion 10 includes at least one gripping indent feature 40b configured therein. The gripping indent feature 40b allows a user to securely grip the lower end 13 of the base portion 10 when using the screwdriver handle 5. The lower end 13 includes a bottom surface 46 having a hole 36 configured therein. Furthermore, the base portion 10 includes a generally tapered joining segment 11 configured just above the lower end 13 and connecting to the catch 19.
The screwdriver handle 5 further includes a pair of arms 12 pivotally connected to the base portion 10, wherein the pair of arms 12 are preferably spaced apart from one another and are preferably not connected to one another. The arms 12 also include pin holes 18 similarly configured to the pin holes 17 of the base portion 10. Pins 52 are used to connect the arms 12 to the base portion 12, wherein the pin holes 17 of the base portion 10 are aligned with the pin holes 18 of the arms 12 and the pins 52 are inserted and secured into the aligned pin holes 17, 18, thereby securing the arms 12 to the base portion 10, while also allowing the arms 12 to pivotally articulate in relation to the base portion 10. Each arm 12 further includes an indented lip 50 preferably configured on the tip of the arm 12 located on the opposite end from where the pin holes 18 are configured.
The screwdriver handle 5 further includes a spring member 20 and a locking sleeve 15. The locking sleeve 15, which also includes gripping indent features 23, is generally positioned around the spring member 20. The gripping indent features 23 allow a user to securely grip the locking sleeve 15 when using the screwdriver handle 5. Additionally, the screwdriver handle 5 further comprises a torsion spring 25 connected to the base portion 10 and each of the pair of arms 12. The torsion spring 25 comprises a coiled central portion 43 and a pair of elongated ends 41 distally located from the coiled central portion 43.
The base portion 10 further includes a switch 102 that is positioned on the outer body surface 14 of the base portion. This switch 102 is electrically connected to a motor 100 (not shown in
The cross-sectional view of
Additionally,
In the second embodiment of
As illustrated in the cross-sectional view of
Thus, the torsion spring 25 accumulates potential energy when the arms 12 are pushed into the slotted region 27 (i.e., the arms are in the closed position). Furthermore, this potential energy is retained so long as the arms 12 are squeezed against the base portion 10, and preferably held in place by the locking sleeve 15. When, the locking sleeve 15 is moved toward the lower end 13 of the base portion 10, then the potential energy of the torsion springs 25 are released, thereby creating kinetic energy causing the arms 12 to pivot outward into the open “T” shape configuration.
The spring member 20 accumulates potential energy when the locking sleeve 15 moves toward the lower end 13 of the base portion because in this position the spring member 20 is in a coiled configuration. When, the spring member 20 is released from its coiled state back to its natural/relaxed configuration, the stored potential energy in the spring member 20 transfers into kinetic energy, thereby causing the locking sleeve 15 to move away from the lower end 13 of the base portion 10. However, the locking sleeve 15 is prevented from moving any further than the position of the catch 19 of the base portion 10. Thus, due to the catch 19 and the limited translation of the locking sleeve 15 along the longitudinal axis of the base portion 10 in a direction away from the lower end 13 of the base portion, there always remains some potential energy stored in the spring member 20. Accordingly, the catch 19 prevents the locking sleeve 15 and spring member 20 from falling off of the screwdriver handle 5 on one side, while the tapered configuration of the tapered joining segment 11 prevents the locking sleeve 15 and spring member 20 from falling off of the screwdriver handle 5 on the other side.
The screwdriver handle 5 may operate with the electric motor 100 in the following manner. First, taking the example of driving a screw, bolt, pin, etc. (not shown) into another object (not shown), the screwdriver handle 5 is connected to the gripper 133, which connects to a screwdriver shaft 110, which is then attached to the screw being driven. A user may turn on the motor switch 102 (in the forward option), which engages the motor 100 to rotate the gripper 133 and corresponding screwdriver shaft 110. The screwdriver shaft 110 then rotates the screw into the object until it reaches a resistance point past which the electric torque of the motor 100 does not exceed, thereby preventing additional rotation of the screw into the object. At this point, the user can simply turn the motor switch 102 off thereby stopping the motor 100 and corresponding rotation of the gripper 133 and screwdriver shaft 110, and then can use the screwdriver handle 5 as described above, whereby the locking sleeve 15 slidably moves (with the aid of a user) along the longitudinal axis of the base portion 10 in a direction towards the lower end 13 of the base portion 10. In doing so, the spring member 20 is pushed into a coiled configuration because the spring member 20 is connected to and is held in place by the sleeve member 15. Once the locking sleeve 15 releases the indented lip 50 of the arms 12, the arms 12 are released and pivotally rotated on the pins 52 into the “T” shape (open) configuration. Thus, the user can rotate the screwdriver handle 5 and corresponding connected screwdriver shaft 110 and attached screw manually to provide increased torque to the driving action.
Next, taking the example of removing a screw, bolt, pin, etc. (not shown) from another object (not shown), the screwdriver handle 5 is connected to the gripper 133, which connects to a screwdriver shaft 110, which is then attached to the screw being driven. Again, the user slidably moves the locking sleeve 15 along the longitudinal axis of the base portion 10 in a direction towards the lower end 13 of the base portion 10. In doing so, the spring member 20 is pushed into a coiled configuration because the spring member 20 is connected to and is held in place by the sleeve member 15. Once the locking sleeve 15 releases the indented lip 50 of the arms 12, the arms 12 are released and pivotally rotated on the pins 52 into the “T” shape (open) configuration. Thus, the user can rotate the screwdriver handle 5 and corresponding connected screwdriver shaft 110 and attached screw manually to provide increased torque to the reverse-driving action. Once, the user feels that the amount of resistance being offered by the screw that is being removed is below a torque threshold of the motor 100, the user may turn on the motor switch 102 (in the reverse option), which engages the motor 100 to rotate the corresponding screwdriver shaft 110. The screwdriver shaft 110 then rotates the screw (in the reverse motion) until it has been removed from the object.
In the embodiment shown in
In another embodiment, when the motor 100 is engaged, the locking sleeve 15 is prevented from being slidably engaged. That is, the motor 100 is attached to an electromechanical actuator 101, via electric line 107, which retains the locking sleeve 15 in a locked position thereby preventing the arms 12 from being pivotally rotated. In
In another embodiment, when the arms 12 are in the open position, the actuators 101, 102 sends an electric signal to the electric motor 100 that disables the motor 100 from turning on even when the switch 102 is engaged. Furthermore, not until the arms 12 are fixed in their closed position and locked into place by the locking sleeve 15 does the actuator 101 then enable the motor 100 to turn on and be operable.
Generally, as illustrated in
The screwdriver handle 5 may further comprise a switch 102 adapted to turn the motor 100 on and off. Additionally, the screwdriver handle 5 may further comprise an electromechanical actuator 101 operatively connected to each of the electric motor 100 and the locking sleeve 15. Preferably, the locking sleeve 15 is adapted to move along a longitudinal axis of the base portion 10, and wherein the electromechanical actuator 101 is adapted to prevent the locking sleeve 15 from moving along the longitudinal axis of the base portion 10.
Additionally, the pair of arms 12 are adapted to articulate from a first position planar to a longitudinal axis of the base portion 10 to a second position transverse to the longitudinal axis of the base portion 10, wherein the pair of arms 12 are diametrically opposed to one another when in the second position. The screwdriver handle 5 further comprises a pin 52 connecting the pair of arms 12 to the base portion 10. Moreover, the locking sleeve 15 is adapted to move along a longitudinal axis of the base portion 10. Preferably, the pair of arms 12 are unconnected to one another.
The screwdriver handle 5 provided by the embodiments herein may be used in any application where a screwdriver is used, and is particularly useful in heavy torque applications, where a user can open the arms 12 and apply greater torque on a screw by rotating the arms 12 of the screwdriver handle 5. Furthermore, in instances where the user does not need to apply significant amounts of torque to a screw or in applications where there are spatial limitations, the arms 12 can be kept in the locked position (i.e., with the locking sleeve 15 engaging the indented lip 50 of the arms 12), and the screwdriver handle 5 may be used in a traditional manner. In this regard, because the gripping indent features 40c of the arms 12 contours with the shape and configuration of the gripping indent features 40a of the outer body surface 14 of the base portion 10, a user can get a very good ergonomic grip on the screwdriver handle 5. Moreover, the matching shape and configuration of the gripping indent features 40a, 40c contributes to the overall aesthetics of the screwdriver handle 5.
The screwdriver handle 5 is particularly useful together with the power mode such that torque limits beyond the capability of the motor 100 may be reached using the mechanical (manual) aspect of the handle 5 after the user has exhausted the limits afforded by the motor 100.
The foregoing description of the specific embodiments will so fully reveal the general nature of the embodiments herein that others can, by applying current knowledge, readily modify and/or adapt for various applications such specific embodiments without departing from the generic concept, and, therefore, such adaptations and modifications should and are intended to be comprehended within the meaning and range of equivalents of the disclosed embodiments. It is to be understood that the phraseology or terminology employed herein is for the purpose of description and not of limitation. Therefore, while the embodiments herein have been described in terms of preferred embodiments, those skilled in the art will recognize that the embodiments herein can be practiced with modification within the spirit and scope of the appended claims.
This application is a continuation-in-part of U.S. patent application Ser. No. 11/076,670 filed on Mar. 10, 2005 now U.S. Pat. No. 7,216,569, the contents of which, in its entirety, is herein incorporated by reference.
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Number | Date | Country | |
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Parent | 11076670 | Mar 2005 | US |
Child | 11734583 | US |