The invention relates to a screwing tool with an elongate shaft, which extends in the direction of an axis and has at least on one of its two ends a first output profile for insertion into a screwing tool insertion opening of a screw.
Screwdriver inserts are known, for example, from DE 10 2012 103 678 B4. A screwdriver insert has an insertion shaft that can be inserted into a polygonal opening of a bit holder. The insertion shaft may have a hexagonal cross section. The end of the screwdriver insert lying opposite of the insertion shaft forms an output profile for insertion into a screwing tool insertion opening of a screw.
DE 10 2007 041 574 A1 discloses a screwing tool, which respectively has output profiles on its ends that point away from one another. The output profiles have different sizes. DE 197 38 079 A1 describes an essentially hexagonal output profile.
A generic screwing tool is described in GB 2390317 A. A shaft has a polygonal profile and a cavity on both of its free ends. An insert with another polygonal profile is respectively seated in the cavity. The two inserts are acted upon by a spring element in such a way that they can be displaced into the cavity. The inserts are supported with stops on counter stops of the shaft in the position, in which they protrude out of the cavity.
GB 2329859 A describes a screwing tool, in which an insert is seated in a cavity, wherein said insert is supported with a head on a step of the cavity and acted upon by a spring element.
The invention is based on the objective of advantageously enhancing a screwing tool of the generic type with respect to its use.
This objective is attained with the invention specified in the claims, wherein the dependent claims not only represent advantageous enhancements of the invention specified in the coordinate claims, but rather also independent solutions to the objective. The characteristics of the dependent claims can be arbitrarily combined with one another in order to realize exemplary embodiments of the invention.
It is initially and essentially proposed that the screwing tool has an elongate shaft. The elongate shaft has an output profile on one end. An end face is located in the region of the output profile. An opening of a cavity is located in the end face. An insert that is displaceable in the direction of the axis of the shaft of the screwing tool is seated in the cavity in a rotationally fixed manner relative to the shaft. The insert can be displaced against the restoring force of a spring element. The insert protrudes out of the cavity with one end. This end forms a second output profile. It is particularly proposed that the second output profile is similar to the first output profile. If the first output profile has a hexagonal cross section or a modified-hexagonal cross section of the type described in DE 197 38 079 A1, for example, the cross section of the second output profile has according to a variation of the invention a similar cross section. The second output profile essentially differs from the first output profile by a smaller width. However, the first output profile and the second output profile may according to a variation also be designed dissimilar, wherein it is proposed, for example, that the second output profile is a cross slot profile or a slot profile or even a circumferential wave profile of the type described in DE 197 38 079 A1. The first output profile may also be such a wave profile. According to an enhancement of the invention, it is proposed that the spring element extends in a chamber that adjoins the cavity. The spring element may be a prestressed pressure spring, particularly a helical pressure spring. One end of the spring element is supported on an end face of the insert. This concerns an end face that lies opposite of the output profile of the insert. It would be possible that the insert can be completely pushed into the cavity against the restoring force of the spring element until an end face of the insert lies in the plane of the end face of the first output profile. The end of the insert lying opposite of the second output profile may form a head that protrudes radially referred to the axis. If a characteristic distance such as the edge length of the polygonal profile of the second output profile or the distance between two surfaces of the polygonal profile that face away from one another is assigned to the shaft seated in the cavity, the head has a greater characteristic distance than this characteristic distance. The radially protruding stop interacts with a step of the cavity or the chambers, by means of which the insert is prevented from being pushed out of the cavity by the pressure spring. The prestressed pressure spring therefore can hold the insert in a stop-limited position, in which the second output profile protrudes out of the cavity. The second output profile can be used for turning a screw with a screwing tool insertion opening that is adapted to this second output profile. The first output profile can be used for turning a screw with a larger screwing tool insertion opening. The screwing tool is inserted into this larger screwing tool insertion opening. In the process, the insert protruding from the cavity contacts the base of the screwing tool insertion opening with its end face. The insert yields into the cavity by exerting an axial pressure such that the first output profile, which is larger than the second output profile, can be inserted into the screwing tool insertion opening. The tool can be pulled out of the screwing tool insertion opening again after the screw has been turned. In the process, the relaxing pressure spring once again displaces the insert back into the stop position.
The shaft may have a third output profile on its second end. The third output profile may be realized uniformly in material with the shaft just like the first output profile. The third output profile likewise has an end face with an opening of a cavity. A second insert is seated in this second cavity and likewise can be displaced against the restoring force of a spring. This may concern the same spring that also acts upon the insert with the second output profile. The third output profile may have a size that is slightly larger or slightly smaller than the size of the first output profile. However, the size of the third output profile preferably is larger than the size of the second output profile. The fourth output profile once again differs from the second output profile and may be larger or smaller than the second output profile.
The inventive screwing tool has a shaft that may have output profiles of different sizes on its two ends. The shaft may have a larger diameter between the two output profiles. The shaft may have a polygonal cross section in the region between the output profiles, wherein the polygonal profile may, for example, have a greater edge length than the polygonal profile of the two output profiles. The screwing tool may be a screwdriver insert. The screwdriver insert can be inserted into a driving tool, e.g. into a polygonal receptacle opening of a ratchet handle or ratchet mechanism, with the profiled shaft. The shaft has a central bore, which is produced by means of broaching or the like and extends from one end face to the other end face in the direction of the axis of the shaft. The central bore is open toward both sides. The two ends of the central bore form the aforementioned cavities, in which inserts with output profiles of different sizes are respectively seated. The insert seated in a first cavity forms the second output profile, which is smaller than the third output profile formed by the second insert seated in a second cavity, wherein the cross-sectional area of the second cavity is greater than the cross-sectional area of the first cavity. The head of the first insert may have a cross section that is larger than the cross section of the second output profile and approximately corresponds to the cross section of the second cavity such that the first insert can be inserted into the central bore through the second cavity. After the insertion of the first insert, the spring element is inserted into the central bore such that it lies in the chamber adjoining the cavity. The second insert ultimately is inserted into the second cavity. This second insert has a circumferential groove on its end lying opposite of the output profile. A stop element that can be elastically deformed radially inward in a C-shaped manner, e.g. a C-shaped spring element, lies in this circumferential groove. The stop element can be deformed to such a degree that the second insert can be pushed into the second cavity. The chamber adjoining the second cavity has a larger cross section such that a step is formed. When the compressed stop element reaches the chamber, it can expand radially outward and support itself on the step. The second insert can be pushed into the assigned cavity in the same manner as described above with reference to the first insert until the end face of the insert is flush with the end face of the end face of the shaft containing the cavity. The pressure spring may also be designed in such a way that both inserts can be completely pushed into their assigned cavities simultaneously such that the end face of the first output profile lies in one plane with the end face of the second output profile and the end face of the third output profile at the same time lies in one plane with the end face of the fourth output profile. It would be possible that both inserts respectively have circumferential grooves, in which an elastically deformable stop element such as a C-shaped spring element lies.
The invention not only includes exemplary embodiments of a screwing tool that forms a screwdriver insert. The shaft may also be formed by a handle or an offset screwdriver. Furthermore, the shaft may also have a handle or be seated in a handle, respectively. The shaft may be formed by a tang that is seated in a plastic handle or a wood handle. The shaft may on its free end form a blind bore, in which an insert supported on a base of the blind bore by a pressure spring is seated. The insert can be completely displaced into the blind bore against the restoring force of a spring element, preferably a pressure spring, in the above-described manner. An offset screwdriver may have a respective blind bore, in which an insert that preferably can be completely displaced into the blind bore is seated in the above-described manner, on the end of its short limb and on the end of his long limb. The handle may be realized in the form of a socket. The handle may have a cavity, in which a shaft that merely carries a chamber that is open toward the end face is seated, wherein an insert, which is supported on a pressure spring supported on a support element, is located in said chamber. The support element may be a support plate that is supported on a step of the cavity of the handle. The insert may have a through-bore and be supported on the support plate. The handle may have a polygonal opening, e.g. a hexagonal or square opening, for inserting a driving profile on the side lying opposite of the insert. The driving profile can be turned by a driving device such as an electric screwdriver.
Exemplary embodiments of the invention are described in greater detail below with reference to the attached drawings. In these drawings:
The screwdriver insert has a shaft 1 that has a length of approximately 25-30 mm. A central section of the shaft 1 has a hexagonal cross-sectional profile with corner recesses 16 on the polygon corners of the profile. The shaft can be temporarily fixed in an insertion opening of a not-shown driving tool with the aid of these corner recesses 16 in order to be turned with the driving tool. The driving tool may be a screwing tool, particularly a ratchet mechanism or a ratchet handle.
A first end of the shaft 1 forms a first output profile 2 with a hexagonal cross section. The first output profile 2 has an end face 3 with an opening of a cavity 4.
The second end of the shaft 1 forms a third output profile 12 that likewise has a hexagonal profile, but with a slightly larger edge length. The end face 13 of the third output profile 12 has an opening of a cavity 14.
The two cavities 4, 14 form a central bore, which extends along an axis A of the shaft 1, together with a chamber 6 consisting of the chamber sections 7 and 8. The cross-sectional areas of the cavities 4 and 14 are hexagonal whereas the cross sections of the chamber sections 7, 8 may be round or likewise designed polygonally. The chamber 6 forms a chamber section 7 that has a first cross section and transforms into the second chamber section 8, which has a larger cross section, such that a step 9 is formed.
A first insert 19 is seated in the cavity 4 and forms a second output profile 21, which in the exemplary embodiment is a hexagonal profile, with a section protruding out of the cavity 4. The insert 19 has a constant hexagonal cross section from its end face 20 up to a head 22. The cross section of the head 22 is larger than the cross section of the cavity 4 such that the head 22 forms radially protruding stop surfaces 23 that are supported on a step 15, on which the chamber section 7 transforms into the cavity 4. The insert 19 therefore is seated in the cavity 4 in a stop-limited and rotationally fixed manner.
The cavity 14 has an internal cross section that is slightly larger than the cross section of the head 22 such that the insert 19 can be inserted through the cavity 14.
A pressure spring 10, particularly a helical pressure spring 10, is provided and supported on an end face 24 of the insert 19 with one of its two ends.
A second insert 25, which forms a shaft 28 extending over the entire length of the insert 25, has over its entire length a hexagonal cross section that is slightly smaller than the hexagonal cross section of the cavity 14. Its end protruding out of the cavity 14 forms a fourth output profile 27 that is larger than the second output profile 21, but smaller than the first output profile 2.
The end of the insert 25 protruding as far as into the chamber section 8 has a circumferential groove 30. The circumferential groove 30 has such a depth that a springable clamping ring 11 can be accommodated in the circumferential groove 30. The insert 25 can be inserted into the cavity 14 with its end face 29 first when the clamping ring 11 is compressed in the radial direction. The second end of the spring element 10 is then supported on the end face 29. When the clamping ring 11 overruns the step 15′, it can yield in the radial direction in order to support itself on a second step 15′ so as to prevent the insert 25, which is arranged in a rotationally fixed manner relative to the shaft, from moving out of the cavity 14.
The pressure spring 10 that is compressed during the installation holds the two inserts 19, 25 in the stop-limited protruding position, which is illustrated in
The screwing tool functions as follows:
In order to turn a screw 31 with the first output profile 2, the second output profile 21 needs to be inserted into the screwing tool insertion opening 32 of the screw 31. Since the screwing tool insertion opening 32 corresponds to the size of the first output profile 2 and the end face 20 of the second output profile 21 is supported on the base 33 of the screwing tool insertion opening 32, the insert 19 is displaced into the cavity 4 when an axial force is exerted upon the shaft 1 such that the first output profile 2 can be inserted into the screwing tool insertion opening 32 according to
The shaft can be rotationally driven in order to turn the screw 31 in any of the operating positions illustrated in
Other exemplary embodiments, which are not illustrated in the figures, have output profiles 21 that are designed differently from those in
In the exemplary embodiments illustrated in
The seventh, eighth and ninth exemplary embodiments illustrated in
The seventh exemplary embodiment described with reference to
The eighth exemplary embodiment illustrated in
The ninth exemplary embodiment described with reference to
The free end of the insert 19 has a hexagonal profile in the exemplary embodiment. However, it may also have any other screw output profile. The spring element 10 is supported on the base of the blind bore forming the chamber 6 on one side and on an end face 24 of the insert 19 on the other side.
With respect to the capture and function of the insert 19 in the exemplary embodiments illustrated in
The preceding explanations serve for elucidating all inventions that are included in this application and respectively enhance the prior art independently with at least the following combinations of characteristics, wherein two, multiple or all of these combinations of characteristics may also be combined with one another, namely:
A screwing tool, which is characterized in that the first cavity 4 and the second cavity 14 respectively transform into the chamber 7, 8, which has a greater internal cross-sectional area than the adjoining cavity 4, 14, such that a first and a second step 15, 15′ are formed, wherein the first step 15 forms the counter stop, on which the stop of the first insert 19 is supported, and the second step 15′ forms the counter stop of the second insert 25, on which the stop 11 of the second insert 25, which can be elastically deformed radially inward, is supported.
A screwing tool, which is characterized in that the stop 11, which can be elastically deformed radially inward, has a ring shape and lies in a depression 30 of the second insert 25.
A screwing tool, which is characterized in that the stop 11 is a clamping ring with an open gap and the depression 30 is a circumferential groove in the second insert 25.
A screwing tool, which is characterized in that the chamber 7, 8 forms a first chamber section 7 adjoining the first step 15 and a second chamber section 8 adjoining the second step 15′, wherein the internal cross-sectional area of said second chamber section is greater than the internal cross-sectional area of the first chamber section 7.
A screwing tool, which is characterized in that the stop of the first insert 19 is formed by a head 22, the cross section of which is larger than the internal cross section of the cavity 4 and which forms radially protruding stop surfaces 23 supported on the first step 15, and/or in that the first cavity 4 has a polygonal cross section and the head 22 is supported on the step 15 on each polygon side.
A screwing tool, which is characterized in that the spring element 10 is supported on an end face 24, 29 of one of the two inserts 19, 25 with each of its two ends.
A screwing tool, which is characterized in that the head 22 has such a cross-sectional area that the first insert 19 including the head 22 can be axially inserted into the chamber 6, 7 through the second cavity 14.
A screwing tool, which is characterized in that the output profile of the shaft 1, which is spatially assigned to the first cavity 4, forms a first output profile, the output profile of the first insert 19 forms a second output profile, the output profile of the shaft 1, which is spatially assigned to the second cavity 14, forms a third output profile and the output profile of the second insert 25 forms a fourth output profile.
A screwing tool, which is characterized in that the output profiles 2, 12, 21, 27 are polygonal profiles with different edge lengths and/or in that the output profiles 2, 12, 21, 27 have similar circumferential wave profiles and/or in that the cross sections of the second output profile 21 or the fourth output profile 27 formed by the insert 19, 25 are dissimilar to the cross section of the first output profile (2 or the third output profile 12 assigned to the insert 19, 25 and/or in that the second output profile 21 or the fourth output profile 27 has a cross slot profile or a slot profile.
A screwing tool, which is characterized in that the second output profile 21 and/or the fourth output profile 27 can be completely displaced into the cavity 4 in such a way that the end face 20, 24 of the insert 19, 25 and the end face 3, 13 of the shaft 1 lie flush in a common plane and/or in that the second output profile 21 and the fourth output profile 27 can be completely displaced into the cavity 4 simultaneously.
A screwing tool, which is characterized in that the shaft 1 is formed by a screwdriver insert that can be inserted into a polygonal chuck.
A screwing tool, which is characterized in that the insert 19 lies in a chamber 6 in the form of a blind bore or in a chamber 6 that is closed by a support element 34, wherein the spring element 10 is supported on the base 41 of the chamber 6 or on the support element 34.
A screwing tool, which is characterized in that the shaft 1 carries a handle 40, is assigned to a holder 35 with a profiled opening 38 or formed by an offset screwdriver 39.
A screwing tool, which is characterized in that the shaft 1 is seated in a cavity 36 of a holder 35 that has a profiled opening 38 for inserting an output profile on its side that is directed away from the insert 19.
All disclosed characteristics are essential to the invention (individually, but also in combination with one another). The disclosure of the associated/attached priority documents (copy of the priority application) is hereby fully incorporated into the disclosure content of this application, namely also for the purpose of integrating characteristics of these documents into claims of the present application. The characteristics of the dependent claims also characterize independent inventive enhancements of the prior art without the characteristics of a claim to which they refer, particularly for submitting divisional applications on the basis of these claims. The invention specified in each claim may additionally comprise one or more of the characteristics that were disclosed in the preceding description and, in particular, are identified by reference symbols and/or included in the list of reference symbols. The invention also concerns design variations, in which individual characteristics cited in the preceding description are not realized, particularly as far as they are obviously dispensable for the respective intended use or can be replaced with other, identically acting technical means.
Number | Date | Country | Kind |
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10 2020 128 348.2 | Oct 2020 | DE | national |
10 2021 102 937.6 | Feb 2021 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2021/079598 | 10/26/2021 | WO |