The present disclosure relates generally to screwdrivers with transformable drive tips. For example, several embodiments of the present technology relate to screwdrivers with drive tips that can be converted between a first drive tip configuration (e.g., a Phillips configuration) and a second drive tip configuration (e.g., a flathead configuration).
A screwdriver is a tool that is used for turning screws and that typically includes a shaft, a handle at a proximal end of the shaft, and a drive tip (or bit) at a distal end of the shaft. The drive tip is configured to engage a corresponding drive recess formed in a head of a screw. There are many different types of drives tips. The two most common types of drive tips are (i) flathead drive tips (also known as standard, slotted, slot-head, flat, flat-tip, flat-blade, blade, common blade, or straight drive tips) that are designed to engage slotted drive recesses formed in screw heads, and (ii) Phillips drive tips (also known as Phillips head drive tips or cross-head drive tips) that are designed to engage cross-shaped drive recesses formed in screw heads.
Many aspects of the present disclosure can be better understood with reference to the following drawings. The components in the drawings are not necessarily to scale. Instead, emphasis is placed on illustrating clearly the principles of the present disclosure. The drawings should not be taken to limit the disclosure to the specific embodiments depicted, but are for explanation and understanding only.
Specific details of several embodiments of screwdrivers with transformable drive tips (and associated systems, devices, and methods) are described below. For example, several embodiments of the present technology described below are directed to screwdrivers with drive tips that can be converted between a first drive tip configuration (e.g., a Phillips configuration) and a second drive tip configuration (e.g., a flathead configuration). It will be appreciated that variations of the embodiments illustrated in the drawings exist and are within the scope of the present technology. For example, although the present technology is primarily described below in the context of screwdrivers with drive tips that are transformable between a Phillips configuration and a flathead configuration, a person of ordinary skill in the art will readily appreciate that other embodiments of the present technology can include drive tips that are transformable between different pairings of drive tip types. For example, screwdrivers configured in accordance with other embodiments of the present technology can include drive tips transformable between any combination of two or more drive tip types from the following list of drive tip types: flathead, Phillips, Pozidriv, Robertson (e.g., square), Torx (e.g., star), Torx Plus (e.g., 6-lobe), hexagon (e.g., Allen), spanner, Frearson (e.g., Reed and Prince), Japanese Industrial Standard (JIS), triangle, tri-wing, clutch head (e.g., bow tie), triple square, double hex, torq-set, tamperproof (e.g., security), and Y-adapter. Furthermore, it should be noted that embodiments of the present technology can have different configurations, components, and/or procedures than those shown or described herein. Moreover, a person of ordinary skill in the art will understand that embodiments of the present technology can have configurations, components, and/or procedures in addition to those shown or described herein, and that these and other embodiments can lack several of the configurations, components, and/or procedures shown or described herein without deviating from the present technology.
Screws are made with heads having a variety of different drive recesses (also known as drive styles). Each different drive recess typically requires a corresponding drive tip on a screwdriver to turn the corresponding screw. For example, a screw with a slotted drive recess typically requires a flathead drive tip to turn the screw; a screwdriver with a Phillips drive tip is typically not suited to properly engage the slotted drive recess and turn the screw (e.g., without camming out the slotted drive recess). As another example, a screw with a cross-shaped drive recess typically requires a Phillips drive tip to turn the screw; a screwdriver with a flathead drive tip is typically not suited to properly engage the cross-shaped drive recess and turn the screw (e.g., without camming out the cross-shaped drive recess).
As it is not uncommon to frequently encounter screws and other fasteners having differing types of drive recesses, it is not uncommon to require access to multiple different types of drive tips to tighten or loosen the screws and other fasteners. Constantly swapping between two different tools (e.g., two different screwdrivers) having differing drive tips and/or constantly interchanging detachable bits on a screwdriver, however, can be frustrating and/or time consuming. Furthermore, in the scenario in which the wrong drive tip for a drive recess is available but the proper drive tip for the drive recess is not readily available, it may not be possible at that time to properly tighten or loosen a corresponding screw or fastener.
To address these concerns, several embodiments of the present technology are directed to screwdrivers with transformable drive tips. For example, several embodiments of the present technology described below are directed to screwdrivers with drive tips that can be converted or transitioned between (i) a first configuration corresponding to a first type of drive tip (e.g., a Phillips drive tip) useable with a first type of drive recess (e.g., a cross-shaped drive recess), and (ii) a second configuration corresponding to a second type of drive tip (e.g., a flathead drive tip) different from the first type of drive tip and useable with a second type of drive recess (e.g., a slotted drive recess) different from the first type of drive recess. In one embodiment of the present technology, for example, a screwdriver includes a shaft assembly having a proximal end region and a distal end region opposite the proximal end region; a handle at the proximal end region; a drive tip at the distal end region; and a rotation mechanism. The drive tip can be transformable between a first drive tip configuration (e.g., a first drive tip mode, type, or style) and a second drive tip configuration (e.g., a second drive tip mode, type, or style) different from the first drive tip configuration. More specifically, the shaft assembly can include a first shaft having a first drive tip portion. The first drive tip portion can correspond to both the first drive tip configuration and the second drive tip configuration. The shaft assembly can further include a second shaft at least partially positioned within the first shaft and having a second drive tip portion. The second drive tip portion can correspond to (e.g., only) the first drive tip configuration. Using the rotation mechanism, the second shaft can be translated generally along a longitudinal axis of the screwdriver to position the second drive tip portion at—or withdraw the second drive tip portion from—the drive tip of the screwdriver. When the second drive tip portion is positioned at the drive tip of the screwdriver, the drive tip of the screwdriver can be in the first drive tip configuration in which the second drive tip portion in combination with the first drive tip portion forms a first type of drive tip (e.g., a Phillips drive tip). Additionally, when the second drive tip portion is withdrawn from the drive tip of the screwdriver, the first drive tip portion can be isolated and/or form a second type of drive tip (e.g., a flathead drive tip).
In this manner, a single screwdriver configured in accordance with the present technology can provide a plurality of types of drive tips for use with a corresponding plurality of types of drive recesses. As such, the present technology is expected to obviate the practice of carrying around multiple different screwdrivers that each include a different style of drive tip for tightening or loosening screws and other fasteners. Additionally, because the drive tips of screwdrivers of the present technology can be transformed between multiple different types of drive tips without needing to detach, remove, or physically separate parts (e.g., shafts or bits) from the screwdrivers (e.g., from the handle or from the shaft assembly), the present technology is expected to obviate the practice of (i) carrying around multiple different shafts and/or bits corresponding to multiple different styles of drive tips and/or (ii) interchanging shafts and/or bits on a screwdriver by detaching a first shaft and/or bit from the screwdriver and attaching a second shaft and/or bit to the screwdriver.
As best shown in
The first shaft 101 and/or the second shaft 102 can be formed of metal and/or another suitable material, and/or may be smoothed or polished (e.g., to facilitate easy cleaning). Additionally, or alternatively, the first shaft 101 and/or the second shaft 102 can be formed and/or coated with a non-conductive material (e.g., such that the shaft assembly 104 of the screwdriver 100 is insulated). As shown, at least the distal end regions of the first and second shafts 101 and 102 are generally flat or planar (e.g., blade-like). In other embodiments, all or a subset of the first shaft 101 and/or all or a subset of the second shaft 102 can have a different shape than shown in the illustrated embodiment. For example, all or a subset of the first shaft 101 and/or all or a subset of the second shaft 102 can be hexagonal or at least partially hexagonal to facilitate a user engaging the shaft assembly 104 with a wrench (e.g., to assist the user in rotating the screwdriver 100, such as when the drive tip 110 of the screwdriver 100 is engaged with a corresponding drive recess in a head of a screw). Furthermore, although shown with a certain length, a certain width, and a certain thickness in the illustrated embodiment, the elongated body portion 103 and/or the elongated body portion 105 can have longer or shorter lengths (e.g., lengths between approximately 2 cm or less and approximately 30 cm or more), larger or smaller widths, and/or larger or smaller thicknesses in other embodiments of the present technology.
With continuing reference to
To assemble the shaft assembly 104, the second shaft 102 is inserted within the first shaft 101. More specifically, the distal end of the second shaft 102 can be inserted into the void 221 formed in the first shaft 101. Thereafter, with at least the distal end of the second shaft 102 arranged generally orthogonal (e.g., perpendicular or skew orthogonal) to the first shaft 101, the notch 224 formed in the second shaft 102 can be aligned with the notch 223 formed in the first shaft 101. Then, the distal end of the second shaft 102 can be advanced distally and generally along the longitudinal axis of the first shaft 101 such that (i) the notch 224 is moved generally along the notch 223 and (ii) the first shaft 101 becomes interlocked with the second shaft 102. The second shaft 102 can simultaneously or sequentially be pivoted or rotated to move the enlarged portion 111 of the second shaft 102 into the void 221 in the first shaft 101. As shown in
As discussed in greater detail below, at least when the second shaft 102 is positioned within the first shaft 101, the second shaft 102 can be configured to move at least partially and generally along the longitudinal axis of the first shaft 101. Proximal movement of the second shaft 102 generally along the longitudinal axis of the first shaft 101 can be limited by a proximal portion of the enlarged portion 111 of the second shaft 102 abutting against a proximal end portion of the void 221 at or near a proximal end of the first shaft 101 and/or against a part of the handle 106 when the shaft assembly 104 is positioned within the handle 106. Additionally, or alternatively, distal movement of the second shaft 102 generally along the longitudinal axis of the first shaft 101 can be limited by (i) a distal portion of the enlarged portion 111 of the second shaft 102 abutting against a distal end portion of the void 221 and/or against a part of the handle 106 when the shaft assembly 104 is positioned within the handle 106, and/or (ii) a proximal end portion of the notch 224 abutting against a distal end portion of the notch 223. In other words, sizes (e.g., lengths, widths, thicknesses, shapes, etc.) of the enlarged portion 111, the void 221, the notch 223, and/or the notch 224 can be selected in some embodiments to tailor an extent the second shaft 102 is permitted to move generally along the longitudinal axis of the first shaft 101.
Furthermore, in some embodiments, when the shaft assembly 104 is in the assembled state, the notch 223 and/or the notch 224 can limit, hinder, or prevent the first shaft 101 and/or the second shaft 102 from rotating away from their generally orthogonal (e.g., perpendicular or skew orthogonal) arrangement relative to one another. Additionally, or alternatively, the enlarged portion 111 and/or the void 221 can limit, hinder, or prevent the first shaft 101 and/or the second shaft 102 from rotating away from their generally orthogonal arrangement relative to one another. Thus, when (i) the screwdriver 100 is in the assembled state, (ii) the drive tip 110 of the screwdriver 100 is engaged in a corresponding drive recess in a head of a screw, and (iii) a user applies torque to rotate the screwdriver 100 generally about its longitudinal axis L1 (
Although the second shaft 102 is configured to fit within the first shaft 101 in the illustrated embodiment, the second shaft 102 can be configured to accommodate the first shaft 101 in other embodiments of the present technology. For example, the second shaft 102 can include a void and/or a notch similar to the void 221 and/or the notch 223, respectively, shown in
In the illustrated embodiment, the drive tip portion 115 of the first shaft 101 includes two slanted edges that form a generally triangular tip. As discussed in greater detail below, the drive tip portion 115 can form part of a first drive tip type (e.g., a Phillips drive tip) when the screwdriver 100 is in the first configuration 118 illustrated in
As shown, the drive tip portion 116 of the second shaft 102 is generally similar to the drive tip portion 115 of the first shaft 101. For example, the drive tip portion 116 includes two slanted edges that form a generally triangular tip. In contrast with the triangular tip of the drive tip portion 115, however, the triangular tip of the drive tip portion 116 is intersected and broken up by the notch 224 such that the distal end region of the elongated body portion 105 includes two prongs. As discussed above, the notch 224 facilitates (i) seating the second shaft 102 within the first shaft 101. (ii) interlocking the second shaft 102 with the first shaft 101 using the notch 223, and/or (ii) moving the second shaft 102 generally along the longitudinal axis of the first shaft 101. As discussed in greater detail below, the drive tip portion 116 can form part of the first drive tip type (e.g., a Phillips drive tip) when the screwdriver 100 is in the first configuration 118 illustrated in
Referring now to the handle 106 of the screwdriver 100, the handle 106 can be formed of plastic, nylon, wood, carbon fiber, or another suitable material. In some embodiments, the material used to form the handle 106 can be smoothed or polished (e.g., to facilitate easy cleaning). Additionally, or alternatively, the handle 106 can be formed and/or coated with a non-conductive material (e.g., such that the handle 106 is insulated).
As best shown in
In the illustrated embodiment, the handle 106 includes a neck 226 and a protrusion 228 (e.g., an annular protrusion) on the neck 226. As discussed in greater detail below, when the screwdriver 100 is in the assembled state, the rotation mechanism 108 can sit on the neck 226 of the handle 106. More specifically, the rotation mechanism 108 can receive at least a distal end portion of the neck 226 of the handle 106 in a corresponding cavity of the rotation mechanism 108, and can be held in place on the neck 226 using the protrusion 228 in a manner that permits the rotation mechanism 108 to rotate generally about the longitudinal axis L1 (
The center of the handle 106 can be generally hollow. For example, the handle 106 can include a cavity 230 configured to receive the proximal end region 207 of the shaft assembly 104. As shown in
Referring to
Referring now to
Referring to
As best shown in
To assemble the screwdriver 100, the shaft assembly 104 can first be assembled by inserting the second shaft 102 into the first shaft 101 in a manner consistent with the discussion above. Thereafter, the proximal end region 207 of the shaft assembly 104 can be inserted into the cavity 230 of the handle 106. More specifically, the first shaft 101 can be inserted into the first notch 231 and the second notch 232 of the cavity 230, and the proximal end portion of the enlarged portion 111 can be inserted into the recess 233 of the cavity 230. Alternatively, the handle 106 can be formed about the proximal end region 207 of the shaft assembly 104.
With the proximal end region 207 of the shaft assembly 104 seated within the cavity 230 of the handle 106, the rotation mechanism 108 can be placed about or around the shaft assembly 104 by (i) inserting the distal end region 109 of the shaft assembly 104 into the cavity 340 of the rotation mechanism 108 and (ii) sliding the rotation mechanism 108 proximally over the shaft assembly 104 until the threading 212 in the rotation mechanism 108 contacts the threading 112 on the enlarged portion 111 of the second shaft 102. Then, the rotation mechanism 108 can be rotated generally about the longitudinal axis L1 (
In other embodiments of the present technology, assembly of the screwdriver 100 can include one or more different steps and/or a different ordering of one or more of the steps discussed above. For example, after assembling the shaft assembly 104, the rotation mechanism 108 can be placed about or around the shaft assembly 104 either by inserting the distal end region 109 of the shaft assembly 104 into the cavity 340 of the rotation mechanism 108, or by inserting the proximal end region 207 of the shaft assembly 104 into the rotation mechanism 108 via the opening at a distal end region of the rotation mechanism 108. Continuing with this example, after placing the rotation mechanism 108 about the shaft assembly 104, the rotation mechanism 108 (i) can be slid generally along a longitudinal axis of the shaft assembly 104 that runs generally parallel to the longitudinal axes of the first and second shafts 101 and 102 until the rotation mechanism 108 is brought into contact with the threading 112 on the enlarged portion 111 of the second shaft 102, and (ii) can be rotated generally about the longitudinal axis of the shaft assembly 104 such that the threading 212 on the rotation mechanism 108 is engaged with the threading 112 on the enlarged portion 111 of the second shaft 102. Next, the proximal end region 207 of the shaft assembly 104 can be inserted into the cavity 230 in handle 106. Insertion of the proximal end region 207 of the shaft assembly 104 into the cavity 230 in the handle 106 can include inserting the neck 226 of the handle 106 into the cavity 340 in the rotation mechanism 108 and/or seating the protrusion 228 on the neck 226 of the handle 106 in the recess 342. Additionally, or alternatively, the rotation mechanism 108 can be rotated until the neck 226 of the handle 106 is received in the cavity 340 in the rotation mechanism 108 and/or until the protrusion 228 is seated within the recess 342.
In other embodiments, before assembling, inserting, and/or installing the shaft assembly 104 into the handle 106 and/or into the rotation mechanism 108, the rotation mechanism 108 can be placed on the neck 226 of the handle 106 with the protrusion 228 seated within the recess 342. Then, the shaft assembly 104 can be installed by inserting the proximal end region 207 of the shaft assembly 104 into the rotation mechanism 108, rotating the shaft assembly 104 to engage the threading 112 on the enlarged portion 111 of the second shaft 102 with the threading 212 in the rotation mechanism 108, and inserting the proximal end region 207 of the shaft assembly 104 into the cavity 230 in the handle 106. In still other embodiments, all or a subset of the screwdriver 100 can be 3D-printed such that one or more parts of the screwdriver 100 are formed together and in an assembled state or in a partially assembled state.
Operation of the screwdriver 100 will now be described with reference to
In some embodiments, the second configuration 119 can correspond to a flathead configuration of the screwdriver 100. In these embodiments, after the drive tip 110 of the screwdriver 100 is transitioned to the second configuration 119, the drive tip portion 115 of the first shaft 101 can be engaged with a slotted drive recess formed in a head of a screw. Thereafter, the screwdriver 100 can be rotated (e.g., using the handle 106) generally about its longitudinal axis L1 to turn the screw and (e.g., via threading on the screw) drive the screw into—or withdraw the screw from—an object or material.
Assuming now that the screwdriver 100 is in the second configuration 119 shown in
In some embodiments, the first configuration 118 can correspond to a Phillips configuration of the screwdriver 100. In these embodiments, after the drive tip 110 of the screwdriver 100 is transitioned to the first configuration 118, the drive tip portion 115 of the first shaft 101 and the drive tip portion 116 of the second shaft 102 can be engaged with a cross-shaped drive recess formed in a head of a screw. Thereafter, the screwdriver 100 can be rotated (e.g., using the handle 106) generally about its longitudinal axis L1 to turn the screw and (e.g., via threading on the screw) drive the screw into—or withdraw the screw from—an object or material. As such, the present technology facilitates using the same screwdriver 100 to turn screws with different drive recesses corresponding to two or more different types or styles of drive tips (e.g., without detaching portions of the shaft assembly 104 from the screwdriver 100 and/or without detaching portions of the drive tip 110 from the screwdriver 100).
The above detailed descriptions of embodiments of the technology are not intended to be exhaustive or to limit the technology to the precise form disclosed above. Although specific embodiments of, and examples for, the technology are described above for illustrative purposes, various equivalent modifications are possible within the scope of the technology as those skilled in the relevant art will recognize. For example, although steps are presented in a given order above, alternative embodiments may perform steps in a different order. Furthermore, the various embodiments described herein may also be combined to provide further embodiments.
From the foregoing, it will be appreciated that specific embodiments of the technology have been described herein for purposes of illustration, but well-known structures and functions have not been shown or described in detail to avoid unnecessarily obscuring the description of the embodiments of the technology. To the extent any material incorporated herein by reference conflicts with the present disclosure, the present disclosure controls. Where the context permits, singular or plural terms may also include the plural or singular term, respectively. Moreover, unless the word “or” is expressly limited to mean only a single item exclusive from the other items in reference to a list of two or more items, then the use of “or” in such a list is to be interpreted as including (a) any single item in the list, (b) all of the items in the list, or (c) any combination of the items in the list. Furthermore, as used herein, the phrase “and/or” as in “A and/or B” refers to A alone, B alone, and both A and B. Additionally, the terms “comprising.” “including.” “having.” and “with” are used throughout to mean including at least the recited feature(s) such that any greater number of the same features and/or additional types of other features are not precluded. Moreover, as used herein, the phrases “based on.” “depends on.” “as a result of.” and “in response to” shall not be construed as a reference to a closed set of conditions. For example, an exemplary step that is described as “based on condition A” may be based on both condition A and condition B without departing from the scope of the present disclosure. In other words, as used herein, the phrase “based on” shall be construed in the same manner as the phrase “based at least in part on” or the phrase “based at least partially on.”
Spatially relative terms, such as “beneath,” “below,” “over,” “under,” “above,” “upper.” “top.” “bottom,” “left.” “right,” “center,” “middle,” “forward.” “away,” and the like, are used herein for case of description to describe one element or feature's relationship relative to another element(s) or feature(s) as illustrated in the drawings. It will be understood that the spatially relative terms are intended to encompass different orientations of the device or system in use or operation in addition to the orientation depicted in the drawings. For example, if a device or system in the drawings is rotated or turned over, elements described as “below” or “beneath” or “under” other elements or features would then be oriented “above” the other elements or features. Thus, the exemplary terms “below” and “under” can encompass both an orientation of above and below. The device may be otherwise oriented (rotated ninety degrees or at other orientations) and the spatially relative descriptors used herein are interpreted accordingly. In addition, it will also be understood that when an element is referred to as being “between” two other elements, it can be the only element between the two other elements, or one or more intervening elements may also be present.
From the foregoing, it will also be appreciated that various modifications may be made without deviating from the disclosure or the technology. For example, one of ordinary skill in the art will understand that various components of the technology can be further divided into subcomponents, or that various components and functions of the technology may be combined and integrated. In addition, certain aspects of the technology described in the context of particular embodiments may also be combined or eliminated in other embodiments. Furthermore, although advantages associated with certain embodiments of the technology have been described in the context of those embodiments, other embodiments may also exhibit such advantages, and not all embodiments need necessarily exhibit such advantages to fall within the scope of the technology. Accordingly, the disclosure and associated technology can encompass other embodiments not expressly shown or described herein.
The present application claims the benefit of U.S. Provisional Patent Application No. 63/491,349, filed Mar. 21, 2023, which is incorporated by reference herein in its entirety.
Number | Date | Country | |
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63491349 | Mar 2023 | US |