The present invention relates to an improved screwed fastening system for railway rails. More particularly, the present invention relates to a device configured for use with a railway rail fastening clip and screwbolt assembly, a railway rail fastening clip, a screwbolt and a screwbolt assembly component for use with the device, and rail fastening apparatus comprising a railway rail fastening clip and a screwbolt assembly.
It is possible to retain some types of railway rail fastening clip (hereafter sometimes referred to simply as a “clip”) in a first position, sometimes known as a “pre-assembly” or “parked” position, where the rail bearing portion of the clip is held under a small load adjacent to but not overlying a foot of a railway rail during installation or maintenance of the rail or other parts, before the clip is subsequently moved into a second “operative” position where the rail bearing portion of the clip applies a load to the rail foot. Some of these types of clip are secured by an anchoring device or shoulder which allows the clip simply to be driven laterally onto or off the rail foot. Such laterally-drivable clips are disclosed, for example, in WO93/12294, WO93/12295, WO93/12296 and WO2007/096620.
However, some other kinds of clips are secured in both the pre-assembly position and the operative position by a screwbolt assembly, comprising a screwbolt which carries a washer which is brought to bear on one or more portions of the clip. In order to allow the clip to be moved from its pre-assembly position to its operative position, the screwbolt must first be loosened to some extent to reduce the load applied by the washer to the clip. Once the clip is moved so as to overlie the rail foot, the screwbolt is tightened again to cause the washer to deflect the clip and thereby apply load to the rail foot through the rail bearing portion of the clip. The procedure is repeated in reverse when the clip is withdrawn from the rail foot. Screwed fastening assemblies of this kind are known, for example, from U.S. Pat. No. 5,096,119A, which shows a curly clip, an angled guide plate for locating the clip, and a screwbolt for fastening the clip in position.
Another kind of screwed fastening system, known as an SD assembly, is also used (see for example http://www.pandrol.com/product/pandrol-sd-for-ballasted/). The SD assembly comprises a resilient railway rail fastening clip (known as an “SD clip”), an example of which is shown in
It is desirable to provide an improved type of screwed fastening system for railway rails which can facilitate movement of the clip onto and off the rail foot.
An embodiment of a first aspect of the present invention comprises a screwed rail fastening system for fastening a railway rail to an underlying foundation using a railway rail fastening clip secured by a screwbolt, which system is configured such that rotation of the screwbolt in a first rotational direction brings about translational movement of a rail bearing portion of the railway rail fastening clip away from the screwbolt, and rotation of the screwbolt in a second rotational direction opposite to the first rotational direction brings about translational movement of the rail bearing portion of the railway rail fastening clip towards the screwbolt.
As a screwbolt of a system embodying the present invention is tightened when a clip is off the rail, interaction between the clip and a portion of the screwbolt, or a component which is carried by the screwbolt, directly results in translational movement of the clip towards the rail, without the need for the screwbolt to be loosened in order for the clip to be moved and then retightened when the clip is in place on the rail. Similarly, as the screwbolt is loosened when the clip is on the rail, interaction between the clip and the screwbolt, or the component carried by the screwbolt, directly results in translational movement of the clip away from the rail, without the need for the screwbolt to be loosened in order for the clip to be moved and then retightened when the clip is off the rail.
A screwed rail fastening system embodying the first aspect of the present invention may comprise one or more of: a device embodying a second aspect of the present invention; a laterally-drivable railway rail fastening clip embodying a third aspect of the present invention; a screwbolt embodying a fourth aspect of the present invention; a component embodying a fifth aspect of the present invention; and a rail fastening apparatus embodying a sixth aspect of the present invention.
An embodiment of the second aspect of the present invention comprises a device, configured for use in a screwed rail fastening system with a railway rail fastening clip and a screwbolt assembly for securing the railway rail fastening clip at a desired location adjacent to a railway rail, the screwbolt assembly comprising a screwbolt having an elongate shank with a screw-threaded lower portion and an upper washer portion, the device having: a base; clip contact surfaces provided on upwardly-extending side faces of spaced-apart guide walls projecting from the base, the clip contact surfaces defining therebetween a clip receiving region for receiving the railway rail fastening clip, the clip receiving region having a centre line which extends in a first direction, and the clip contact surfaces being configured to contact the railway rail fastening clip so as to guide the railway rail fastening clip whilst the railway rail fastening clip is being driven in the first direction; and a hole which extends through the base of the device between the guide walls for receiving the screw-threaded lower portion of the screwbolt; wherein the hole has a centre line which is offset with respect to the centre line of the clip receiving region in a second direction which is transverse to the first direction such that the clip contact surfaces are asymmetrically disposed relative to the hole.
When a device embodying the present invention is in use, a railway rail fastening clip is held in its pre-assembly position in the clip receiving region of the device in an asymmetric arrangement with respect to the screwbolt securing the clip, since the hole in the device which the screwbolt passes through is offset relative to the clip contact surfaces. The upper washer portion of the screwbolt assembly therefore has a greater area of contact with the clip on one side of the screwbolt than on the other, and hence as the screwbolt is tightened the force applied by the upper washer portion tends to move the clip towards the rail, as the force in the forward direction applied on one side of the clip is greater than the force in the backward direction applied to the other side of the clip, i.e. the forces on the clip are asymmetric. When the clip has been pushed into the clip's operative position in which the rail bearing portion of the clip is located over the rail foot, further tightening of the screwbolt serves to drive the rail bearing portion down, thereby applying clamping force (load) to the rail foot. When the screwbolt is untightened, the clip first loses deflection and clamping force, and is then dragged back to its pre-assembly position.
It is also possible to provide an additional asymmetric force on the clip when it is used with such a device by designing the device such that one leg of the clip is held in contact with and between the adjacent clip contact surface and the shank of the screwbolt, whereas the other leg is not. In this configuration, when the screwbolt is rotated, the contact between the shank of the screwbolt and the inside of the one leg where there is contact will tend to propel the clip either forwards or backwards depending on the direction in which the screwbolt is turned.
A device embodying the present invention can therefore provide an advantage over the prior art in that, instead of having to loosen the screwbolt, push the clip forward into position over the rail foot, and then retighten the screwbolt, it is possible to translate the clip towards the rail simply by tightening the screwbolt. Furthermore, it is possible to translate the clip away from the rail by loosening the screwbolt. Accordingly, installation and maintenance of the rail track and the components associated therewith are facilitated.
One advantageous embodiment of the device may further comprise an upwardly-inclined ramp configured to support a rear portion of the railway rail fastening clip. The ramp is provided at one end of the clip receiving region (the end which is distal from the rail when the device is in use) and has a ramp surface facing the opposite end of the clip receiving region (i.e. the end which is proximal to the rail when the device is in use). In the pre-assembly position the rear portion of the clip is located at the top of the ramp. As the upper washer portion of the screwbolt is tightened against the clip, the clip is pushed downwards, so the rear portion of the clip moves down the ramp. The front of the clip is therefore pushed towards the rail by the action of the ramp as well as by the force caused by the asymmetric arrangement of the clip and screwbolt assembly. In this embodiment withdrawal of the clip from the rail is effected by loosening the screwbolt, as mentioned above; as the clip moves backwards its rear portion travels back up the ramp.
The device may advantageously be used with a conventional screwbolt assembly and/or a conventional railway rail fastening clip, such as the aforementioned SD clip or another previously-proposed clip, but other types and shapes of screwbolt and/or clip may also be used with the device.
In this respect, according to an embodiment of the third aspect of the present invention there is provided a laterally-drivable railway rail fastening clip, configured for use with a screwed rail fastening system in which a screwbolt is locatable in an asymmetrically-located screwbolt hole in a clip guide device, wherein the clip is asymmetric about a line parallel to a driving direction of the clip such that, when the clip is in position on a railway rail, load on the screwbolt is balanced. Such an asymmetric clip can compensate for asymmetric loading which may result from the slightly asymmetric position of the clip relative to the screwbolt.
For example, two portions of such a clip which are adapted to bear on a railway rail, and are on opposite sides of the line respectively, may be of unequal length. Alternatively, or in addition, such clip bearing portions may extend at respective angles which are different in magnitude to one another.
One suitable asymmetric clip may be made of a rod of resilient material bent so as to have: a securing part, comprising two straight arms joined at one end by a curved portion so that the securing part is shaped like the letter U; a rail bearing portion comprising two straight legs; and two downwardly-extending bent portions connected respectively between free ends of the U and the straight legs.
It may also be advantageous in some circumstances to employ a screwbolt embodying the fourth aspect of the present invention which comprises an integrally-formed shaped flange portion located on the shank of the screwbolt between its head and its screw-threaded lower portion, where the flange portion comprises: a central section having a cylindrical outer surface, an upper end section adjacent to the head of the screwbolt and a lower end section adjacent to the screw-threaded lower portion of the screwbolt, each of the upper and lower end sections having a cylindrical outer surface, the diameter of which is greater than that of the central section but less than the diameter of the outer diameter of the head, an upper intermediate section connecting the upper end section and the central section, and a lower intermediate section connecting the lower end section and the central section, at least the lower intermediate section having an outer surface which is inclined such that it meets the outer surface of the central section at an oblique angle, wherein the upper and lower intermediate sections together with the central section define a recess for receiving a portion of a railway rail fastening clip.
Instead of an integrally-formed flange portion, a separate component configured for location on the screwbolt, between its head and its screw-threaded lower portion, may be used. According to an embodiment of the fifth aspect of the present invention such a component comprises a body having a passageway therethrough for receiving the shank of the screwbolt, wherein the body comprises: a central section having a cylindrical outer surface, an upper end section for location adjacent to the head of the screwbolt and a lower end section for location adjacent to the screw-threaded lower portion of the screwbolt, each of the upper and lower end sections having a cylindrical outer surface, an upper intermediate section connecting the upper end section and the central section, and a lower intermediate section connecting the lower end section and the central section, at least the lower intermediate section having an outer surface which is inclined such that it meets the outer surface of the central section at an oblique angle, wherein the upper and lower intermediate sections together with the central section define a recess for receiving a portion of a railway rail fastening clip.
In each case, the inclined surface of the lower intermediate section effectively forms a ‘rotating ramp’ that encourages the clip to back off the rail, i.e. as the screwbolt is loosened, frictional contact between one side of the clip and the inclined surface of the lower intermediate section, as it rotates together with the screwbolt, drags and lifts the clip back off the rail.
The upper intermediate section of the afore-mentioned screwbolt and component may also advantageously have an outer surface which is inclined such that it meets the outer surface of the central section at an oblique angle.
Instead of, or in addition to, employing the device embodying the second aspect of the invention discussed above, it may be advantageous to employ, in a screwed rail fastening system, railway rail fastening apparatus embodying the sixth aspect of the present invention. Such rail fastening apparatus may comprise a railway rail fastening clip, having a rail bearing portion for bearing on a foot of a railway rail, and a screwbolt assembly configured to bear on the clip to secure the railway rail fastening clip at a desired location adjacent to the railway rail, the screwbolt assembly comprising a screwbolt extending along a longitudinal axis, wherein the railway rail fastening clip and the screwbolt assembly have respective inter-engaging driving portions at which the screwbolt assembly engages the clip, the inter-engaging portions being configured and arranged such that rotation of the screwbolt about the longitudinal axis of the screwbolt in a first rotational direction brings about translational movement of the rail bearing portion of the clip away from the longitudinal axis of the screwbolt, and rotation of the screwbolt about the longitudinal axis of the screwbolt in a second rotational direction opposite to the first rotational direction brings about translational movement of the rail bearing portion of the clip towards the longitudinal axis of the screwbolt.
Thus, like the device mentioned above, apparatus embodying this aspect of the invention can also provide the advantage over the prior art in that, instead of having to loosen the screwbolt, push the clip forward into position over the rail foot, and then retighten the screwbolt, it is possible to translate the clip towards the rail simply by tightening the screwbolt. Furthermore, it is possible to translate the clip away from the rail by loosening the screwbolt. Accordingly, installation and maintenance of the rail track and the components associated therewith are facilitated.
The inter-engaging driving portions of the clip and screwbolt are desirably configured such that:
In one embodiment of the rail fastening apparatus, the inter-engaging portions of the railway rail fastening clip and the screwbolt assembly comprise regions of the clip and screwbolt assembly where friction is high enough that rotation of the screwbolt whilst the inter-engaging portions of the clip and screwbolt assembly are in contact is sufficient to bring about the translational movement of the clip.
In another embodiment of the rail fastening apparatus the inter-engaging portions of the railway rail fastening clip and the screwbolt assembly comprise a gear mechanism, for example a rack and pinion drive where the rack is located on a portion of the clip and the pinion is located on the screwbolt assembly.
Reference will now be made, by way of example, to the accompanying drawings, in which:
A screwed rail fastening system embodying the present invention is configured such that rotation of the screwbolt in a first rotational direction brings about translational movement of a rail bearing portion of the railway rail fastening clip away from the screwbolt, and rotation of the screwbolt in a second rotational direction opposite to the first rotational direction brings about translational movement of the rail bearing portion of the railway rail fastening clip towards the screwbolt. That is, interaction between the screwbolt (or a component carried by the screwbolt) and the clip as the screwbolt is rotated directly causes lateral movement of the clip, towards or away from the rail depending on whether the screwbolt is tightened or loosened.
Various implementations of a screwed rail fastening system embodying the present invention will now be described. Such a screwed rail fastening system may comprise one or more of: a device embodying the second aspect of the present invention; a laterally-drivable railway rail fastening clip embodying the third aspect of the present invention; a screwbolt embodying the fourth aspect of the present invention; a component embodying the fifth aspect of the present invention; and a rail fastening apparatus embodying the sixth aspect of the present invention. In each case the system is configured such that rotation of the screwbolt in a first rotational direction brings about translational movement of a rail bearing portion of the railway rail fastening clip away from the screwbolt, and rotation of the screwbolt in a second rotational direction opposite to the first rotational direction brings about translational movement of the rail bearing portion of the railway rail fastening clip towards the screwbolt.
Devices embodying the second aspect of the present invention will now be described. It should be noted that the devices described below are designed for use with the afore-mentioned prior art SD clip or rail fastening clips similar in shape to the SD clip, but it is not essential that embodiments of the second aspect of the invention be used with an SD clip or a clip of shape similar to the SD clip, and the devices described may be modified if necessary to accommodate a range of alternative shapes of clip whilst retaining all the features necessary for the invention.
As shown in
A second device 1000 embodying the second aspect of the present invention will now be described with reference to
The main difference between the second device 1000 and the first device 100 is that, where the first device 100 had a ledge 120, the second device 1000 has a ramp 1017 adjoining the rear wall 1012 of the device 1000. The ramp 1017 has a ramp surface extending from a position below the top of the rear wall 1012 to the base 1010 of the device 1000, adjacent to the projection 1019, so as to face the end of the clip receiving region 1015 which is to be proximal to the rail 4 when the device 1000 is in use.
Withdrawal of the rail clip 20 from the rail foot is achieved by loosening the screwbolt 3, firstly to release the compressive force applied to the clip legs 221, 222 and then to draw the clip off the rail foot using the frictional force between the asymmetrically-located washer 33 and the clip portions 211, 212. Flange component 35 provides additional contact with the clip to assist clip withdrawal and to lift the clip once the clip is released from its compressed state.
As mentioned above, a device embodying the second aspect of the present invention, such as the first and second devices described above, can be used with a conventional screwbolt assembly and/or a conventional railway rail fastening clip, so it may be possible to use existing clips and screwbolt assemblies when retrofitting devices embodying the invention to rail track in place of a conventional guide device.
On the other hand, it may be desirable in some circumstances to use a modified screwbolt and/or modified rail clip with a device embodying the second aspect of the present invention.
For example,
As also shown in
On existing sleepers (and probably also on new ones, where a centrally-located screwbolt hole position would most likely be retained for reasons of compatibility), slightly offsetting the clip position from the centre line of the sleeper will cause the loading of the clip on the rail to be disposed unequally relative to the sleeper centre line, although this in itself is unlikely to make any difference or cause any problem in practice. However the clip, when installed, will also be in a slightly asymmetric position relative to the bolt, so the loading on the screwbolt (and the reaction on the clip) will in turn be slightly asymmetric, which might in some circumstances be significant. In order to compensate for this asymmetric loading it may be desirable to provide an asymmetric rail fastening clip so that the loads on the screwbolt balance out.
A first such asymmetric railway rail fastening clip 2B embodying the third aspect of the present invention is shown in
A second such asymmetric railway rail fastening clip 2C embodying the third aspect of the present invention is shown in
The clips 2B and 2C are examples of how the conventional SD clip 2 may be made asymmetric, but other modifications of the SD clip may be possible in order to achieve balancing of load on the screwbolt. For example, a clip (not shown) with legs of unequal length like those of clip 2B might also have legs with an angular offset like those of clip 2C. Alternatively, or in addition to one or more of the modifications mentioned above, the clip 2 may be modified such that the bend angles of bent portions 223 are unequal, so as to allow the arm 211 or 212 to be lengthened or shortened. It is also possible to imagine other forms of laterally-drivable rail fastening clip, suitable for a screwed fastening system with an asymmetrically-located screwbolt hole, which are asymmetric about a line parallel to a driving direction of the clip such that load on the screwbolt is balanced.
A screwed fastening system may, instead of or in addition to a device embodying the second aspect of the present invention, employ rail fastening apparatus embodying the sixth aspect of the present invention. Examples of such rail fastening apparatus will now be described.
The railway rail fastening clip 200 and the screwbolt assembly 300 have respective inter-engaging driving portions 220A, 330A at which the screwbolt assembly 300 engages the clip 200. The inter-engaging portions 220A, 330A are regions of high friction which are such that rotation of the screwbolt 305 about its longitudinal axis in a first rotational direction brings about translational movement of the rail bearing part of the clip 200 away from the longitudinal axis of the screwbolt 305, and rotation of the screwbolt 305 about its longitudinal axis in a second rotational direction opposite to the first rotational direction brings about translational movement of the rail bearing part of the clip 200 towards the longitudinal axis of the screwbolt 305.
In an alternative embodiment of the rail fastening apparatus of the sixth aspect of the present invention the inter-engaging driving portions may comprise a gear mechanism. One example of a suitable gear mechanism may be a rack and pinion drive, and such a mechanism is shown in the screwed fastening system 500C illustrated in
The railway rail fastening clip 2000 and the screwbolt assembly 3000 have respective inter-engaging driving portions 2201, 3305 at which the screwbolt assembly 3000 engages the clip 2000. The inter-engaging portions 2201, 3305 consist of a rack and pinion drive arranged such that rotation of the screwbolt 3050 about its longitudinal axis in a first rotational direction brings about translational movement of the rail bearing part of the clip 2000 away from the longitudinal axis of the screwbolt 3050, and rotation of the screwbolt 3050 about its longitudinal axis in a second rotational direction opposite to the first rotational direction brings about translational movement of the rail bearing part of the clip 2000 towards the longitudinal axis of the screwbolt 3050.
In both embodiments the inter-engaging driving portions 220A, 330A, 2201, 3305 of the clip 200, 2000 and screwbolt assembly 300, 3000 are configured such that an initial stage of rotation of the screwbolt 305, 3050 in the first rotational direction is effective to translate the rail bearing part of the clip 200, 2000 from a first position, in which the rail bearing part of the clip 200, 2000 does not overlie the rail foot 4A, into a second position, in which the clip 200, 2000 overlies the rail foot 4A. However, a subsequent stage of rotation of the screwbolt 305, 3050 in the first rotational direction does not translate the rail bearing part of the clip 200, 2000 but is effective to increase load on the rail bearing part of the clip. On the other hand, an initial stage of rotation of the screwbolt 305, 3050 in the second rotational direction, whilst the rail bearing part of the clip 200, 2000 is in the second position, is effective to decrease load on the rail bearing part of the clip 200, 2000 without translating the rail bearing part of the clip 200, 2000, and a subsequent stage of rotation of the screwbolt 305, 3050 in the second rotational direction is effective to translate the rail bearing part of the clip 200, 2000 from the second position to the first position.
An explanation of these processes will now be made with reference to
In the initial configuration shown in
As the screwbolt 305A is rotated in a first rotational direction (i.e. so as to tighten the screw-threaded portion 310A in the rail foundation), as shown in
As the screwbolt is further rotated (not shown in
As the coil spring 340A is now coil bound, as shown in
Although in the example discussed with reference to
For example, in the case of the rail fastening apparatus of
The rail fastening apparatuses of
Rotation of the screwbolt 305, 3050 in the second rotational direction firstly decompresses the clip and then brings the rear portion 210, 2100 of the clip 200, 2000 into abutment with the edge of the ledge 61. Subsequent loosening of the screwbolt 305, 3050 allows the clip 200, 2000 to be lifted (for example by means of lower washer portion 350 and an underlying coil spring attached to the screwbolt 305, 3050) until the bottom of the rear portion 210, 2100 of the clip 200, 2000 is above the edge of the ledge 61, allowing further retraction of the clip 200, 2000 back into its pre-assembly position.
Number | Date | Country | Kind |
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1613802.6 | Aug 2016 | GB | national |
Filing Document | Filing Date | Country | Kind |
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PCT/GB2017/052164 | 7/25/2017 | WO | 00 |