SCREWING TOOL AND TOOL HOLDER WITH SUBDIVIDED SUPPORT SECTION

Abstract

A screwing tool includes a tool head and a tool shaft having an external thread. A first support section is disposed between the tool head and the external thread, and a second support section is disposed between the external thread and a free end of the tool shaft. The second support section has radially outwardly projecting supporting elements that are disposed at a distance from each other in the circumferential direction.

Description

The present invention relates to a screwing tool according to the preamble of Claim 1, a tool holder and a tool assembly.

DE 10 2012 100 976 A1 describes a prior-art generic screwing tool with a tool holder. The screwing tool comprises a tool head, on which cutting edges for metal cutting machining operations are disposed, and a tool shaft having an external thread for connection to the tool holder. In addition, the tool shaft has a first support section between the tool head and the external thread and a second support section disposed adjoining a free end of the tool shaft. Complementary thereto, the tool holder has a receiving opening having an internal thread and a first mounting section disposed between a front face side of the tool holder and the internal thread as well as a second mounting section disposed on an inside end of the receiving opening. The first support section of the screwing tool and the first mounting section of the tool holder as well as the second support section of the screwing tool and the second mounting section of the tool holder are in contact with each other and thereby ensure that the screwing tool is especially effectively supported and centered in the tool holder.

Because of the extremely hard and brittle material, this type of screwing tool invariably runs the risk of breakage, in particular if an excessively high screwing torque is applied when the screwing tool is being installed in the tool holder. It is therefore especially important to ensure that the torque required can be determined as accurately as possible.

Thus, the problem to be solved by the present invention is to make available a screwing tool and a tool holder, which allows them to be securely installed.

This problem is solved by a screwing tool having the features of Claim 1, a tool holder having the features of Claim 13 and a tool assembly having the features of Claim 25. Useful embodiments of the present invention are suggested in the dependent claims.

The special feature of the screwing tool disclosed in the present invention is that the second support section comprises radially outwardly projecting supporting elements that are disposed at a distance from each other in the circumferential direction. These supporting elements have the effect of reducing friction losses due to smaller contact surfaces, which in turn also reduces the torque that is required for installing the screwing tool in the tool holder and that results from the reciprocal contact in the second support section. As a result, the overall torque to be applied corresponds even more closely to the optimum torque calculated for the screw engagement so that excessive stress on the screwing tool can be prevented. In addition, the supporting elements that are disposed a distance from each other cause the vibrations to be more effectively damped due to the higher elasticity of the individual outwardly projecting supporting elements. The damping properties can also be specifically influenced by way of the size and number of the contact surfaces.

In a useful embodiment, the supporting elements are disposed at an equal distance from each other in the circumferential direction. It is, however, also possible to dispose the supporting elements at an unequal distance from each other, but centrosymmetrically with respect to the center line of the screwing tool.

To ensure an especially effective support, the supporting elements can be configured in the form of raised strips that extend in the axial direction of the screwing tool.

In the radially most outward section, the supporting elements can also have a contact surface in the shape of a cylindrical segment, which is preferably configured coaxially with respect to a longitudinal axis of the screwing tool. The contact surfaces in the shape of cylindrical segments allow full-surface contact between the supporting elements and the tool holder and thus ensure stable centering. However, to further reduce friction between the supporting elements and the tool holder, cambered contact surfaces or contact surfaces in the shape of a spherical segment can also be disposed on the supporting elements, the enveloping surface of which contact surfaces is formed using a sphere, the center of which is disposed either on, or radially at a distance from, the center line of the screwing tool. This results, respectively, in a contact point or line between the supporting elements and the tool holder having correspondingly reduced frictional forces.

To facilitate insertion of the supporting elements of the screwing tool into a complementary mounting section of the tool holder and to ensure a uniform elastic deformation of the supporting elements, the supporting elements can have an insertion chamfer on a side facing the free end of the tool shaft.

To stabilize the supporting elements especially during the installation of the screwing tool in the tool holder, transitions between the supporting elements and recesses, which are disposed in the circumferential direction between the supporting elements, can be rounded so as to have smaller outside dimensions.

To ensure that the screwing tool is mounted especially stably and optimally centered in the tool holder, the first support section can be formed using two conical contact surfaces having different angles of taper, which contact surfaces are preferably in contact with each other. Optimum centering can be achieved by tapering both the first conical contact surface and the second conical contact surface in the screwing direction of the screwing tool. Especially in this type of biconical mounting configuration, the screwing torque, because of the absence of a stop surface at right angles relative to the screwing force, must be set especially precisely since the tool holder will otherwise be deformed as the screwing tool is increasingly screwed in.

In addition, the present invention claims a tool holder for a screwing tool. The special feature of this tool holder is that the second mounting section comprises radially inwardly projecting mounting elements that are disposed at a distance from each other. Because of the smaller contact surfaces, these mounting elements have the effect of reducing friction losses, which in turn also reduces the torque required for installing the screwing tool in the tool holder, which torque results from the reciprocal contact in the second support section. As a result, the overall torque to be applied corresponds even more closely to the optimum torque calculated for the screw engagement so that excessive stress on the screwing tool can be prevented. In addition, the mounting elements, which are disposed at a distance from each other, cause the vibrations to be more effectively damped due to the higher elasticity of the individual outwardly projecting mounting elements. The damping properties can also be specifically influenced by the size and number of the contact surfaces.

In a useful embodiment, the mounting elements are disposed at an equal distance from each other in the circumferential direction. It is, however, also possible to dispose the mounting elements at an unequal distance from each other, but centrosymmetrically with respect to the center line of the tool holder.

To ensure an especially effective support, the mounting elements can be configured in the form of raised strips that extend in the axial direction of the tool holder.

In the radially most inward section, the mounting elements can also have a mounting surface in the shape of a cylindrical segment, which is preferably configured coaxially with respect to a longitudinal axis of the tool holder. The mounting surfaces in the shape of cylindrical segments allow full-surface contact between the mounting elements and the screwing tool and thus ensure stable centering of the screwing tool. However, to further reduce friction between the mounting elements and the screwing tool, cambered mounting surfaces or mounting surfaces in the shape of a spherical segment or rotationally symmetrical mounting surfaces that are curved in the cross-section can also be disposed on the mounting elements. This results, respectively, in a contact point or line between the mounting elements and the screwing tool having correspondingly reduced frictional forces.

To facilitate insertion, for example, of a cylindrical mounting section on the screwing tool into the second mounting section and to ensure a uniform elastic deformation of the mounting elements, the mounting elements can have a centering chamfer on a side facing the internal thread of the tool holder.

To stabilize the mounting elements especially during the installation of the screwing tool in the tool holder, transitions between the mounting elements and recesses, which are disposed in the circumferential direction between the mounting elements, can be rounded so as to have smaller outside dimensions.

To ensure that the screwing tool is mounted especially stably and optimally centered in the tool holder, the first mounting section can be formed using two conical mounting surfaces having different angles of taper, which mounting surfaces are preferably in contact with each other. Optimum centering can be achieved by tapering both the first conical mounting surface and the second conical mounting surface in the screwing direction of the screwing tool. Especially in this type of biconical mounting configuration, the screwing torque, because of the absence of a stop surface at right angles relative to the screwing force, must be set especially precisely since the tool holder will otherwise be deformed as the screwing tool is increasingly screwed in.

In addition, the present invention also claims a tool assembly that is characterized in that the screwing tool and/or the tool holder are configured as described above.

Most preferably, both the screwing tool and the tool holder can be configured as described above, wherein the spacing between the supporting elements of the second support section of the screwing tool, which supporting elements project radially outwardly and are disposed at a distance from each other in the circumferential direction, differs from the spacing between the mounting elements of the second mounting section of the tool holder, which mounting elements project radially inwardly and are disposed at a distance from each other in the circumferential direction. This has the effect that, independent of the angular position between the screwing tool and the tool holder when screwed together, at least some of the supporting elements and mounting elements are in contact with each other. However, it is also possible for the spacing between the supporting elements and the spacing between the mounting elements to be identical, in which case these elements are to be disposed on the tool holder and on the screwing tool in such a manner that, when screwed together, the supporting elements and the mounting elements are radially opposite to, and in contact with, each other.

The contact surfaces preferably have the same height. However, if the opposite surfaces coincide, these contact surfaces can also have different heights.

Additional characteristic features and advantages of the invention follow from the description of preferred practical examples below with reference to the drawings. The drawings show:

FIG. 1 a perspective representation of a screwing tool, comprising a tool head and a tool shaft;

FIG. 2 a detail view of a support section of the screwing tool of FIG. 1;

FIG. 3 a sectional view of a front section of a tool holder having a receiving opening for a screwing tool;

FIG. 4 a perspective view of the receiving opening of the tool holder of FIG. 3 and

FIG. 5 a detail view of a mounting section of the tool holder of FIG. 4.

FIG. 1 shows a screwing tool 1 having a tool head 2 and a tool shaft 3. Disposed on the tool head 2 are blades (not shown) for machining a workpiece. The tool shaft 3 comprises an external thread 4, a first support section 5 disposed between the tool head 2 and the external thread 4 and a second support section 7 disposed between a free end 6 of the tool shaft 3 and the external thread 4. The free end 6 is formed using a front face side of the tool shaft 3.

The second support section 7 comprises outwardly projecting supporting elements 8 that are disposed at a distance from each other in the circumferential direction. The configuration of these supporting elements 8 will be described in greater detail with reference to FIG. 2.

FIG. 2 shows the second support section 7 of the screwing tool 1 of FIG. 1 in greater detail. As this figure indicates, the supporting elements 8 are configured in the form of raised strips that extend in the axial direction of the screwing tool 1 and that are disposed at an equal distance from each other. In the radially most outward section, the supporting elements 8 each have contact surfaces 9 in the shape of a cylindrical segment that serve to form a centering and damping contact with a tool holder (not shown). The contact surfaces 9 in the shape of cylindrical segments are configured coaxially with respect to a longitudinal axis of the screwing tool 1 so that the contact surfaces 9 together form a common cylindrical enveloping surface that is concentric with the longitudinal axis of the screwing tool 1.

To facilitate insertion of the screwing tool 1 into a complementary mounting location in a tool holder and to ensure a uniform elastic, radially inwardly directed deformation of the supporting elements 8, the supporting elements 8 have an insertion chamfer 10 on a side facing the free end 6.

Disposed in the circumferential direction between the supporting elements 8 are recesses 11, the outside dimensions of which are radially smaller than those of the supporting elements 8, i.e., the recesses 11 are radially offset inwardly relative to the supporting elements 8. These recesses 11 ensure that the screwing tool 1 and the tool holder 15 (not shown in FIG. 2) are not in continuous contact with each other over the entire circumference, but make only intermittent contact in the area of the supporting elements 8, so that the friction is reduced by means of the decreased surface contact.

The transitions 12 between the supporting elements 8 and the recesses 11 are rounded so as to ensure that forces, in particular circumferential forces, introduced into the tool shaft 3 act especially effectively on the supporting elements 8.

In addition, FIG. 1 shows that the first support section 5 is formed using two conical contact surfaces 13, 14 that are in direct contact with each other. The diameters of the first conical contact surface 13 and the second conical contact surface 14 taper in the screwing direction of the screwing tool 1. Particulars relating thereto are explained in greater detail in DE 10 2012 100 976 A1, the contents of which are herein fully incorporated by way of reference.

FIG. 3 shows a sectional view of a front section of a tool holder 15 that is configured to receive the screwing tool 1 described. The tool holder 15 has a receiving opening 16 having an internal thread 17. Disposed between a front face side 18 of the tool holder 15 facing the screwing tool 1 (not shown in FIG. 3) and the internal thread 17 is a first mounting section 19. In addition, disposed on an inside end 20 of the receiving opening 16 is a second inside mounting section 21 that comprises radially inwardly projecting mounting elements 22 that are disposed at a distance from each other.

As FIG. 3 indicates, the mounting elements 22 are disposed at an equal distance from each other in the circumferential direction and configured in the form of raised strips that extend in the axial direction of the tool holder 15. In a radially most inward section, the mounting elements 22 each have a mounting surface 23 in the shape of a cylindrical segment that extends coaxially with respect to a longitudinal axis of the tool holder 15 and serves to form a centering and damping contact with the screwing tool 1 (not shown).

To facilitate insertion of the screwing tool 1 and a uniform elastic deformation of the mounting elements 22, the mounting elements 22 have a centering chamfer 24 on a side facing the internal thread 17. In addition, disposed in the circumferential direction between the mounting elements 22 are recesses 25, the outside dimensions of which are larger than those of the mounting elements 22, i.e., the recesses 25 are radially offset outwardly relative to the mounting elements 22. These recesses 25 ensure that the tool holder 15 and the screwing tool 1 (not shown in FIG. 3) are not in continuous contact with each other over the entire circumference, but make only intermittent contact in the area of the mounting elements 22, so that the friction is reduced because of the decreased surface contact.

The transitions 26 between the mounting elements 22 and the recesses 25 are rounded so as to ensure that forces, in particular circumferential forces, introduced into the tool holder 15 act especially effectively on the mounting elements 22.

The first mounting section 19 is formed using two conical mounting surfaces 27, 28 having different angles of taper, which mounting surfaces are in direct contact with each other. The diameters of the first conical mounting surface 27 and of the second conical mounting surface 28 taper in the direction in which the screwing tool 1 (not shown) is screwed into the tool holder 15, i.e., in FIG. 3, toward the left. Particulars relating thereto are explained in greater detail in DE 10 2012 100 976 A1, the contents of which are herein fully incorporated by reference.

FIG. 4 shows a perspective view of the receiving opening 16 of the tool holder 15. As the figure indicates, the first mounting section 19 is disposed on the front face side 18 of the tool holder 15 and comprises the first conical mounting surface 27 and the second conical mounting surface 28. On the end facing the second conical mounting surface 28, the first conical mounting surface 27, in addition to a cone-shaped segment 29, has a rounded profile 30 as a transition to the second conical mounting surface 28. The front face side 18 is formed by a circumferential edge.

In the inside end 20 of the receiving opening 16 following the internal thread 17, the second mounting section 21 is disposed. This mounting section is shown in the detail view of FIG. 5. As indicated in the figure, the second mounting section 21 comprises the inwardly projecting mounting elements 22 that in the circumferential direction are adjoined on both sides by the transitions 26 and subsequently by the recesses 25. In addition, the centering chamfer 24 is configured on the side of the mounting elements 22 that faces the internal thread 17.

The screwing tool 1 shown in FIGS. 1 and 2 and the tool holder 15 shown in FIGS. 3 to 5 together form a tool assembly, i.e., the external thread 4 and the internal thread 17, the first support section 5 having the conical contact surfaces 13, 14, and the first mounting section 19 having the conical mounting surfaces 27, 28 as well as the second support section 7 having the supporting elements 8 and the second mounting section 21 having the mounting elements 22 are configured so as to contact each other. The spacing between the radially outwardly projecting supporting elements 8 that are disposed at an equal distance from each other, i.e., the number of the supporting elements disposed along the entire circumference, can differ from the spacing between the radially inwardly projecting mounting elements 22 that are disposed at an equal distance from each other, thereby ensuring contact between said elements.

However, it is also possible to configure the second support section 7 or the second mounting section 21 in the manner described above only on the screwing tool 1 or on the tool holder 15, respectively, and to correspondingly configure the opposite section of the tool holder 15 or of the screwing tool 1, respectively, so as to have a cylindrical or conical rotationally symmetrical profile.

LIST OF REFERENCE NUMBERS

1 Screwing tool

2 Tool head

3 Tool shaft

4 External thread

5 First support section

6 Free end of the tool shaft

7 Second support section

8 Supporting elements

9 Contact surface

10 Insertion chamfer

11 Recesses

12 Transition between the supporting elements and the recesses

13 First conical contact surface

14 Second conical contact surface

15 Tool holder

16 Receiving opening

17 Internal thread

18 Front face of the tool holder

19 First mounting section

20 Inside end of the receiving opening

21 Second mounting section

22 Mounting elements

23 Mounting surface in the shape of a cylindrical segment

24 Centering chamfer

25 Recesses

26 Transition between the mounting elements and the recess

27 First conical mounting surface

28 Second conical mounting surface

29 Cone-shaped segment 29

30 Rounded profile

Claims

1. A screwing tool comprising a tool head and a tool shaft having an external thread, a first support section disposed between the tool head and the external thread and a second support section disposed between the external thread and a free end of the tool shaft, wherein the second support section comprises radially outwardly projecting supporting elements that are disposed at a distance from each other in the circumferential direction.

2. The screwing tool of claim 1, wherein the supporting elements are disposed at an equal distance from each other.

3. The screwing tool of claim 1, wherein the supporting elements are disposed at an unequal distance from each other.

4. The screwing tool of claim 1, wherein the supporting elements are configured in the form of raised strips that extend in the axial direction of the screwing tool.

5. The screwing tool of claim 1, wherein the supporting elements each have a contact surface in the shape of a cylindrical segment.

6. The screwing tool of claim 5, wherein the contact surface in the shape of a cylindrical segment is configured coaxially with respect to a longitudinal axis of the screwing tool.

7. The screwing tool of claim 1, wherein the supporting elements have a cambered contact surface.

8. The screwing tool of claim 1, wherein the supporting elements have an insertion chamfer on a side facing the free end.

9. The screwing tool of claim 1, wherein disposed in the circumferential direction between the supporting elements are recesses having outside dimensions that are smaller than those of the supporting elements and wherein the transitions between the supporting elements and the recesses are rounded.

10. The screwing tool of claim 1, wherein the first support section is formed using two conical contact surfaces having different angles of taper.

11. The screwing tool of claim 10, wherein the two conical contact surfaces directly adjoin each other.

12. The screwing tool of claim 10, wherein the diameters of the first conical contact surface and of the second conical contact surface taper in the screwing direction of the screwing tool.

13. A tool holder for a screwing tool comprising a receiving opening having an internal thread, a first mounting section disposed between a front face side of the tool holder and the internal thread and an inside second mounting section following the internal thread, wherein the second mounting section comprises radially inwardly projecting mounting elements that are disposed at a distance from each other.

14. The tool holder of claim 13, wherein the mounting elements are disposed at an equal distance from each other.

15. The tool holder of claim 13, wherein the mounting elements are disposed at an unequal distance from each other.

16. The tool holder of claim 13, wherein the mounting elements are configured in the form of raised strips that extend in the axial direction of the tool holder.

17. The tool holder of claim 13, wherein the mounting elements each have a mounting surface in the shape of a cylindrical segment.

18. The tool holder of claim 17, wherein the mounting surfaces in the shape of a cylindrical segment are configured coaxially with respect to a longitudinal axis of the tool holder.

19. The tool holder of claim 13, wherein the mounting elements have a cambered mounting surface.

20. The tool holder of claim 13, wherein the mounting elements have a centering chamfer on a side facing the internal thread.

21. The tool holder of claim 13, wherein disposed in the circumferential direction between the mounting elements are recesses having outside dimensions that are larger than those of the mounting elements and wherein the transitions between the mounting elements and the recesses are rounded.

22. The tool holder of claim 13, wherein the first mounting section is formed using two conical mounting surfaces having different angles of taper.

23. The tool holder of claim 22, wherein the two conical mounting surfaces directly adjoin each other.

24. The tool holder of claim 22, wherein the diameters of the first conical mounting surface and of the second conical mounting surface taper in the screwing direction of the screwing tool.

25. A tool assembly comprising the tool holder of claim 13 and a screwing tool, wherein the screwing tool comprises a tool head and a tool shaft having an external thread, a first support section disposed between the tool head and the external thread and a second support section disposed between the external thread and a free end of the tool shaft, wherein the second support section comprises radially outwardly projecting supporting elements that are disposed at a distance from each other in the circumferential direction.

26. The tool assembly of claim 25, wherein the screwing tool the spacing between the radially outwardly projecting supporting elements of the second support section of the screwing tool, which supporting elements are disposed at a distance from each other in the circumferential direction, are different from the spacing between the radially inwardly projecting mounting elements of the second mounting section of the tool holder, which mounting elements are disposed at a distance from each other.