The present invention relates to improvements in locks for sliding windows and doors, and more particularly to a lock which requires no screws for its installation upon the fenestration product, and which also requires a relatively short throw to either lock or to unlock the window/door.
There are many different locks that are available for use in securing a window or door in its closed position with respect to the master window frame (or master door fame) within which it normally slides. Most of these locks are particularly adapted so that they may receive a plurality of screws through its housing in order to properly mount the lock to the frame of the window (or door). The lock of the present invention is instead configured so that it may mount to the window frame or the door frame without the use of any screws, thereby eliminating the extra parts, and also the labor required to install them. In addition, the lock of the present invention is also particularly adapted so that its handle may be moved only a small amount in order to actuate the lock between the locked and unlocked positions.
It is an object of the invention to provide an improved lock tor sliding windows and doors that does not require screws for its installation thereto.
It is another object of the invention to provide an improved lock tor sliding windows and doors which requires a throw of less than 10 degrees to actuate the lock between the locked and the unlocked positions.
Further objects and advantages of the invention will become apparent from the following description and claims, and from the accompanying drawings.
A lock, for use on sliding doors and on sliding windows, maybe configured for screwless mounting to the window/door frame. The screwless-mounted lock may broadly include a lock handle assembly and a tongue assembly.
The lock handle assembly may broadly include a base member, a handle, and a pivotal arm.
The base member may be formed to have a first flange with a through-opening, and a first hook member and a second hook member each protruding from one side of the flange, with the first and second hook members being oriented to face each other. The base member may also broadly include a second flange extending away from the first flange, having at least one hook member protruding therefrom, and may more desirably may have two hook members protruding therefrom. Each of the hook members on the second flange may face in the same direction, and each may extend away from the second flange towards the first and second hook members of the first flange (i.e., they may be at a right angle to the first and second hook members on the firth flange).
The handle member maybe pivotally coupled to the first flange, to be pivotable between at least a first position and a second position. The handle member may broadly include at least one protrusion.
The pivotal arm may be elongated, having a first end and a second end. A portion of the elongated arm including its first end may be received through the opening in the first flange of the base member, and may be pivotally mounted to the first flange, such that a portion of the protrusion on the handle may selectively engage and drive the second end of the arm. When the handle is pivoted from the first handle position to the second handle position, that portion of the handle protrusion may drive the second end of the arm to pivot and correspondingly move the first end of the arm from a first arm position to a second arm position.
The tongue assembly may broadly include a tongue and a tongue housing.
The tongue housing may have a first opening into a cavity therein, and a transverse opening into the cavity. The tongue housing may broadly include a face plate feature, a flexible tab feature with a protruding lip positioned at a discrete lateral distance away from the face plate, and first and second side protrusions.
The tongue may be configured to be slidably received through the first opening in the tongue housing, to be slidable between a stowed position where the tongue is retracted within the cavity an at least one extended position. The tongue may broadly include an opening with at least a portion thereof configured to be aligned with the transverse opening in the tongue housing.
The lock handle assembly may be secured to the frame of the window/door, in part, by forming three suitably sized and positioned openings in the top wall of the frame, and at least one suitably sized and positioned opening in a first side wall of the frame, which may be the side wall opposite from the master window frame. Two of the three openings in the top wall of the frame may be configured for the first and second hook members on the one side of the flange of the base member to pass therethrough. The hook members may pass through the openings without engaging the frame. The third opening, which may be positioned between the other two openings on the top wall of the frame, may be configured for a portion of the pivotal arm to pass therethrough, which may include its first end. The at least one opening in the first side wall of the frame may be configured to receive the at least one hook member protruding from the second flange of the base member, which may secure the lock handle assembly with respect to the window/door frame in the lateral direction.
The tongue assembly may be installed in the frame of the window/door, in part, by forming a suitably sized and positioned opening in a second side wall of the frame, which may be the side wall that is adjacent to the master window frame. The tongue housing may be slid into the opening in the second side wall. The positioning of the opening on the second side wall of the frame and the positioning of the first and second side protrusions on the tongue housing may be such that during sliding of the tongue housing into the opening in the second side wall, those first and second tongue protrusions are respectively engaged within the first and second hook members of the first flange of the base member, to then also secure the base member with respect to the frame, in the vertical direction. The tongue housing may be secured with respect to sliding outwardly from the frame using the face plate feature and the protruding lip of the flexible tab feature. As the tongue housing is being slid into the opening in the second side wall, the tab may deflect inward into the tongue housing as the protruding lip contacts the edge of the opening in the second side wail. The tongue housing may be slid into the opening in the second side wall until the face plate contacts the frame side wall, at which time the protruding lip of the flexible tab will be clear of the housing wall, and the flexible tab may return to its un-deflected position, nesting the thickness of the frame side wall between the face plate and tab lip, while leaving the tongue free to egress from the tongue housing.
Being so installed, the first end of the arm may protrude through the transverse opening in the tongue housing to be movably engaged within the aligned opening in the tongue, wherein the movement of the first end of the arm between the first and second arm positions, as a result of the handle being moved between its first and second positions, may selectively cause corresponding movement of the tongue between the retracted position and an extended position.
The distance that the first end of the arm is positioned away from its pivotal axis maybe greater than the distance that the second end of the arm is positioned away from the pivotal axis, which may provide for a short “throw” in order for the handle to actuate the tongue, for locking and unlocking of the lock.
The portion of the handle protrusion that is configured to selectively engage and drive the first end of the aim may advantageously take at least two different forms.
First, that portion of the handle member protrusion may be formed into a pin that may be cylindrical, and a portion of the arm proximate to its second end may be formed to have a selectively shaped cam surface, wherein the pin may engage the cam surface to drive the arm. The cam surface may be formed in the top of an opening in the arm.
Second, that portion of the handle member protrusion may be formed into a laterally protruding flange, and the second end of the arm may be formed to have a rounded surface, wherein the laterally protruding flange may contact the rounded surface of the arm to drive the second end of arm.
Furthermore, the lock may also be configured so that actuation of the handle to move the tongue from its retracted position, to the extended (locking) position, and back to the retracted position, may be require two separate cycles of handle actuation.
A first such cycle may require lifting of the handle the short throw amount, to pivot the handle from its first handle position to the second handle position, and then subsequent releasing of the handle, to permit it to be biased into the intermediate handle position.
The second such cycle may again require lifting of the handle to move it back to the second handle position, and then subsequent releasing of the handle, to permit it to be biased into the first handle position.
For the lock to be configured for such cycling, the tongue assembly may broadly include further elements and features. Basing may be accomplished by a helical compression spring being positioned within the cavity of the tongue housing, so as to normally bias the tongue outward from the cavity, which biasing may be transmitted through the arm to the handle, to also bias the handle into the first handle position. Also, a shaped track may be formed on the tongue housing within the cavity, and an elongated flexible member may have a first end secured to the tongue, and a second end configured to selectively engage the shaped track on the tongue housing, in accordance with movements of the tongue.
This interaction between the elongated flexible member (which may be formed as a torsion spring) and the track may operate similar to the spring and track disclosed in the Applicant's co-pending application Ser. No. 14/090,124. However, such interaction is also briefly described hereinafter.
The track may he formed to include a central recess, and contouring on each side of the recess. The contouring may be configured to deflect the second end of the elongated flexible member in one of two lateral directions, in accordance with tongue movement from its extended position to the retracted position, or from its retracted position to its extended position.
In the first cycle, when the handle is actuated to overcome the biasing of the compression spring to pivot from the first handle position to the second handle position, the tongue may be caused to translate inward into a folly retracted position, and the selective engagement between the elongated flexible member and the track may correspondingly include: the second end of the flexible member initially moving in a first direction and subsequently being deflected in a first lateral direction from contact with a first contour of the track in conjunction with the tongue translating to its fully retracted position. After the handle is released, biasing by the compression spring may cause the tongue to move only slightly back towards it extended position, such that the second end of the flexible member may move in a second direction to engage a recess in the tongue housing track, to retain the tongue in an intermediate retracted position that is still disengaged from the master window frame which may also still be folly retracted within the tongue housing). With the tongue being held in this intermediate retracted position by the second end of the flexible member being engaged in the recess in the tongue housing track, the handle may be correspondingly maintained at an intermediate handle position being a position between the first handle position and the second handle position.
In the second cycle, when the handle is again actuated to overcome the biasing of the compression spring to pivot from the intermediate handle position to the second handle position, the tongue may be caused to translate inward slightly from the intermediate retracted position to its folly retracted position, and this movement of the tongue may correspondingly cause the second end of the flexible member to again move in the first direction to disengage from the recess. After the handle is released, biasing by the compression spring may cause the tongue to move back to its extended position. This movement of the tongue may correspondingly cause the second end of the flexible member to move in the second direction where it may contact a second contour of the track and initially be deflected in a second lateral direction, being directed away from the recess, but may finally reach the same position it occupied at the start of the first cycle. This tongue biased motion may also cause the handle to be biased from the second handle position to the first handle position.
As used throughout this specification, the word “may” is used in a permissive sense (i.e., meaning having the potential to), rather than the mandatory sense (i.e., meaning must). Similarly, the words “include”, “including”, and “includes” mean including but not limited to.
The phrases “at least one”, “one or more”, and “and/or” are open-ended expressions that are both conjunctive and disjunctive in operation. For example, each of the expressions “at least one of A, B and C”, “one or more of A, B, and C”, and “A, B, and/or C” means A alone, B alone, C alone, A and B together, A and C together, B and C together, or A, B and C together.
As seen in
The base 20 may be formed into a generally L-shaped member, having a first flange 21, and a second flange 22 that may extend away from the first flange at an angle. Any angular relationship may also be used, however, for aesthetics and for a better fit upon a window/door frame (e.g., a meeting rail) that may have a top, generally horizontal wall, and an adjacent vertical wall, the angle between the first flange and the second flange may be approximately 90 degrees.
A first side of the first flange 21, the upper side as seen in
Protruding from the other side of the first flange 21, the upper side as seen in the bottom perspective view of
The second flange 22 may be formed with one or more hook-shaped members thereon (e.g., 22Hi and 22Hii), which may also be used for installing of the lock handle assembly 10 upon the frame 100 of the window/door (e.g., the vertical wall of a meeting rail). The use of only the hook-shaped member 22Hi may be adequate to accomplish the installation as described hereinafter, however, the second hook-shaped member 22Hii may also be used to provide additional stability for the installation. Also note that such hook members may be formed so as to protrude directory from the first flange 21, without the need for the second flange 22, but which may be used to provide greater stability, and may also provide more suitable aesthetics for the interior of a window or door.
The handle 30 may be formed with a bulbous member 31 at one end (see
The tongue 70 may be an elongated member, which may be generally rectangular in cross-section, having a first end 71, and a second end 72. The first end 71 of the tongue 70 may be angled and may be configured to engage a portion of the master frame 120 when the lock is in the locked position. The tongue 70 may have an opening 73 therein (see
The tongue housing 60 may be an elongated member that may have a shape that generally corresponds to the shape of the tongue 70, and thus may also have a generally rectangular cross-section. The tongue housing 60 may have a first end 61 and a second end 62. The first end 61 of tongue housing 60 may have an opening 63 defining a cavity, into which the tongue 70 may be slidably received, and the top of the tongue housing may also have an opening 63T that may interconnect with the opening 63, to thereby expose the interior of the tongue housing. The cavity resulting from opening 63 may extend a sufficient distance toward the second end 62 to permit the tongue to completely retract therein.
A flange 64 that may protrude beyond the extent of the housing may extend outwardly from the tongue housing 60 at its first end 62. The flange 64 may extend from only a portion of the periphery of the opening 63, or may instead extend in each direction around the opening, and may extend generally perpendicularly away from the body of the tongue housing. A U-shaped opening 65 may be formed in the bottom side of the tongue housing 60 (
A pair of flanges 68A and 68B may be formed to extend outwardly from a portion of each of the sides of the tongue housing 60, the ends of which may be angled, as seen in
As seen in
To be able to suitably mount the lock handle assembly 10 and the tongue assembly SO of the present invention with respect to the window/door frame 100, the frame may have shaped openings formed therein, as shown in
The sequenced installation of the lock handle assembly 10 and the tongue assembly 50 through those openings in the frame 100 may be seen within
Next, as seen in
The tongue assembly 50 may be pushed further into opening 104, so that the angled portion of the flanges 68A and 68B on each of the sides of the tongue housing 60 respectively engage (and/or outwardly deflect.) the hook members of the first flange 21 (i.e., first protrusion 21Pi with protruding lip 2iLi, and second protrusion 21Pii with lip 21Lsi), as seen in
Operation of the installed lock of the present invention may be understood through the cut-away illustrations in
When the user lifts the handle 30 of the lock arrangement shown in
When the user again lifts the handle 30 of the lock, the second end 42 of the driving arm 40 is again actuated by the protruding lip 33 of the handle protrusion 32, and the first end 41 of the driving arm 40 may again drive the tongue 70 to oppose its biasing by helical spring 80 and may cause it to retract a small amount into the tongue housing 60. This translational movement of the tongue 70 into the tongue housing 60 may also cause the rounded second end 92 of the torsion spring 90 to egress from the recess 69 A and move along another contoured portion of the track 69 of the tongue housing 60. When the user releases the handle 30, the outward biasing of the tongue 70 by helical spring 80 may then cause the rounded second end 92 of the torsion spring 90 to move along vet another contoured portion of the track 69 of the tongue housing 60 so as to be deflected in a second direction to now avoid capture within recess 69A of the track. This permits unrestrained outward biasing of the tongue 70, and return of the rounded second end 92 of the torsion spring 90 back to the position shown in
This interaction of spring 90 and track 69 may operate similar to the spring and track disclosed in the Applicant's co-pending application Ser. No. 14/090,124, the disclosures of which are incorporated herein by reference.
It should be noted that for the arrangement shown herein, with the lever provided by driving arm 40, the handle may only require five degree of lift (a relatively short “throw”) to open (unlock) the device.
As an alternative to simply utilizing an opening in the master frame 120, a keeper 121 may instead be retained therein, and which may receive the protruding portion of the tongue 70 in the locked position, as seen in
The examples and descriptions pro vided merely illustrate a preferred embodiment of the present invention. Those skilled in the art and having the benefit of the present disclosure will appreciate that further embodiments may be implemented with various changes within the scope of the present invention. Other modifications, substitutions, omissions and changes may be made in the design, size, materials used or proportions, operating conditions, assembly sequence, or arrangement or positioning of elements and members of the preferred embodiment without departing from the spirit of this invention.
This application claims priority on U.S. Provisional Application Ser. No. 62/090,454 filed on Dec. 11, 2014, the disclosures of which are incorporated herein by reference.
Number | Date | Country | |
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62090454 | Dec 2014 | US |