1. Field
The present technology relates to mechanisms for feeding and advancing a screwstrip with respect to a power screwdriver.
2. Description of the Related Art
Collated screwstrips are known in which the screws are connected to each other by a retaining strip of flexible plastic material. Such strips are taught, for example, by U.S. Pat. No. 4,167,229, entitled “Screw Strip and Method For Forming The Same,” and U.S. Patent Publication No. 2010/0032326, entitled “Screwstrip With Drive Slots Having Angled Sidewalls,” each of which is incorporated by reference herein in its entirety. Screws carried in such screwstrips are adapted to be successively and incrementally advanced to a position, referred to herein as the target position, in alignment with a bit of a reciprocating, rotating power screwdriver. Once a screw within the strip is properly aligned in the target position, the bit engages the screw and drives it into a workpiece. In the course of the bit engaging a screw and driving it into a workpiece, the screw becomes detached from the plastic strip, leaving the strip as a continuous length.
Known power screwdrivers for driving such collated screwstrips include, for example, U.S. Pat. No. 7,341,146 entitled “Screwdriver With Dual Cam Slot For Collated Screws,” and U.S. Pat. No. 6,164,170, entitled “Semi-Automatic Screwdriver For Collated Screws.” Such known power screwdrivers include a rotatable and reciprocally moving screwdriver shaft which is turned in rotation by an electric motor. A screwdriving bit forms a forwardmost portion of the shaft for engaging the head of each successive screw as each screw is moved into the target position, axially aligned under the screwdriver shaft.
An important aspect of such a power screwdriver is the manner and accuracy with which the screws are advanced and located in the target position. A screw must be properly aligned axially under the screwdriver shaft for successful initial and continued engagement between the bit and the screw head in driving a screw fully down into a workpiece. Screw advance mechanisms are known including a feed lever which engages within slots in the screwstrip to advance the strip in a stepped fashion. Once the feed lever has advanced the screwstrip to its forwardmost position for a given cycle, a screw in the screwstrip is aligned with the screwdriver head and the screw is inserted by the screwdriver into the workpiece. Thereafter, the feed lever moves rearward to engage the next slot in the screwstrip to advance the screwstrip to position the next screw for insertion.
One problem which exists with conventional screw advance mechanisms for use with flexible screwstrips is the ability to accurately position the respective screws in the target position. Occasionally the advance mechanism will under or overfeed the strip resulting in a misalignment of the screw bit with the next screw to be driven. It may also happen that a misaligned screw will be skipped altogether. In addition to alignment problems, it is often difficult to load a screwstrip into the screwdriver and advance it to a position where screws are ready for insertion.
Embodiments of the present technology relate to a power screwdriver including a screw advance mechanism for advancing a screwstrip, and a feeder mechanism for feeding the screwstrip to the screw advance mechanism. The screw advance mechanism includes a number of components which cooperate with each other to accurately advance a screwstrip to position each screw within the screwstrip in the target position for insertion into a workpiece. These components include a feed lever, a lifter, a clutch slider and a paddle lever. In general, these components interact with each other to accomplish a number of functions with respect to the screwstrip.
In a first of such functions, the components of the screw advance mechanism advance a screwstrip one position at a time to position each screw in the screwstrip in the target position. It may happen that portions of a screwstrip may be devoid of screws, such as for example at the beginning of a screwstrip. It is a further function of the components of the screw advance mechanism to allow the screwstrip to be easily advanced to a position where a screw is at or adjacent to the target position, while preventing the screwstrip from being pulled out in the opposite direction. It is another function of the components of the screw advance mechanism to lock a screwstrip in position while a screw is in the target position so that it remains in that location for driving by the power screwdriver. There are also times when it is desired to remove or reposition a screwstrip. It is another function of the screw advance mechanism to allow manual disengagement of all components with the screwstrip so that the screwstrip may be easily repositioned.
The feed track is provided to feed and position the screwstrip with respect to the screw advance mechanism. The feed track of the present technology is formed into two halves which are connected by a spring-biased hinge. In this configuration, the feed track is able to perform its function of feeding the screwstrip to the screw advance mechanism. However, when it is desired to remove the screwstrip from the feed track, or insert a screwstrip into the feed track, the halves may be rotated apart for easy insertion or removal of the screwstrip.
The present technology will now be described with reference to the following drawings.
The present technology will now be described with reference to
Screw advance mechanism 200 is now described with reference to
As indicated above, a leading edge (or some other portion) of the screwstrip 400 may be devoid of screws, as shown in
Referring again to
Lifter 250 is pivotally mounted within the base enclosure 240 generally beneath the feed lever 265, as seen for example in
Referring to the first of the above described functions, the lifter 250 is pivotally mounted to the base enclosure 240 via a screw 293 through hole 260 as seen in
Referring now the second function of the lifter 250, the lifter further includes a raised portion 274, seen for example in
As seen for example in
The first of these positions is referred to herein as the unbiased position. In this position, the only forces acting on the clutch slider are from spring 291, and an end 278 of the clutch slider extends a first extent past the screwstrip 400. This position occurs while the feed lever 265 is in a retracted position, and is shown for example in
The second of the three positions is referred to herein as the partially biased position. In this position, the force of cam 264 of lifter 250 in slot 275 overcomes the spring 291 force so that the end 278 of clutch slider 251 extends a second extent past the screwstrip 400, the second extent being less than the first extent. This position occurs for example while the feed lever 265 is in an extended position, and is shown for example in
The third position is referred to herein as the fully biased position. In this position, the end 278 of the clutch slider 251 is manually pushed down clear of the screwstrip 400 as a result of a user manipulating finger grip 280. This condition is shown in
The clutch slider 251 may perform three different functions, each associated with one of the three above-described positions of the clutch slider 251. The first of these functions is now described with reference to
The spacing between projection 269 on feed lever 265 and projection 281 on clutch slider 251 is controlled so that, when the feed lever 265 is in the retracted position and the clutch slider is in the unbiased position, the projection 281 of the clutch slider 251 rests within a slot of the screwstrip 400. As the clutch slider is in the unbiased position, profile 281a engages with the screw strip slot 402 (
However, as the second surface of profile 281a is inclined, a force on the screwstrip 400 in the direction of arrow 406 will allow the inclined surface of profile 281a to ride up out of the slot 402, and allow relative movement between the clutch slider 251 and the screwstrip 400. This allows the screwstrip to be advanced in the direction of arrow 406 when the clutch slider is in the unbiased position.
If a screw is present in the target zone, the paddle lever 255 moves the clutch slider to its partially biased position, where the profile 281b locks within a slot and prevents relative movement in either direction. This feature is explained below. However, where no screw is present at the target zone, the clutch slider having profile 281a with an inclined surface allows the screwstrip to be freely and easily advanced. This feature of the present technology allows easy loading of the screwstrip.
As indicated above, the spacing between projection 269 on feed lever 265 and projection 281 on clutch slider 251 is controlled so that, when the feed lever 265 is in the retracted position and the clutch slider is in the unbiased position, the projection 281 of the clutch slider 251 rests within a slot 402 of the screwstrip 400. In addition to controlling this spacing, the arc length over which projection 269 on feed lever 265 pivots (and accordingly the distance with which the screwstrip is advanced) is controlled so that, when the feed lever 265 pivots to the extended position, the projection 281 on clutch slider 251 again rests within a slot 402. This slot is one slot advanced of the slot the projection 281 rested in when the feed lever 265 was in the retracted position.
As described above, as the feed lever 265 pivots, the feed lever acts on the lifter 250, which in turn translates the clutch slider 251 relative to the screwstrip 400 to move the clutch slider from its unbiased position to its partially biased position. This translation changes which profile engages within the slot 402. In particular, when the feed lever 265 completes its pivot stroke, the profile 281b then engages within the next slot 402 (
When the feed lever 265 pivots to advance the screwstrip, the inclined surface of profile 281a allows the projection 281 to ride up out of the slot in which it is engaged so that the screwstrip 400 can advance to the next position. As explained above, as the feed lever 265 moves from its retracted position to its extended position, the clutch slider 251 is biased downward from its unbiased position (profile 281a engaging a first slot 402) to its partially biased position (profile 281b engaging within the next adjacent slot 402). Thus, the relative sizing of profile 281a and 281b on projection 281 are controlled so that, during pivoting of the feed lever 265, the projection 281 does not transition from profile 281a to 281b until the inclined surface of profile 281a is cleared of a slot 402.
The above sections describe how the clutch slider 251 is moved from its unbiased position to its partially biased position by the feed lever 265 as it pivots. However, as indicated above, it is a feature of the present technology to allow manual advancement of the screwstrip without pivoting of the feed lever 265. In such instances, it would be disadvantageous to allow the screwstrip to be advanced so that a screw in the screwstrip is pulled past the target position without being inserted into the workpiece. Therefore, in accordance with a further aspect of the present technology, the screw advance mechanism 200 further includes the paddle lever 255 to move the clutch slider 251 to the partially biased position (where it locks into a slot 402) to prevent a screw 420 from being advanced past the target zone.
As seen in
In an unbiased position, the paddle lever 255 resides approximately between 7 and 8 o'clock (using an analogy of the small hand of a clock) from the perspective of
There are times when it is desired to manually release the screw advance mechanism 100 from any engagement with the screwstrip so that the screwstrip may be withdrawn or repositioned (even if there are screws that pass through the target position upon such repositioning). In accordance with a further aspect of the present technology, the clutch slider 251 includes a finger grip 280 (
In a fully retracted position, the projection 281 of the clutch slider 251 is completely disengaged from the slots 402 in the screwstrip. Additionally, such translation of the clutch slider pivots the lifter 250 so that raised section 274 is positioned beneath the feed lever 265 to disengage end 268 of the feed lever from the slots 402. Further still, the translation of the clutch slider to the fully retracted position pivots the paddle lever 255 to a position where screws may pass by the paddle lever without contact there between. In this way, none of the above-described components of the screw advance mechanism engage the screwstrip 400 or screws in the screwstrip. This allows the screwstrip to be feely advanced in either direction.
Referring again to
The spring(s) 306 contact the halves 302, 304 to maintain the halves against each other in a fixed position during operation of the power screwdriver to guide the screwstrip into the screw advance mechanism. However, when it is desired to insert the screwstrip into the feed track 300 or remove the screwstrip from the feed track 300, the feeder halves 302, 304 may be manually separated by rotating the halves away from each other about an axis of the hinges. The screwstrip may then be positioned or removed, and the halves released to return to their operating position adjacent each other. The feed track may be affixed adjacent the screw advance mechanism via a connector 314. A connector 316 (
The foregoing detailed description of the technology has been presented for purposes of illustration and description. It is not intended to be exhaustive or to limit the technology to the precise form disclosed. Many modifications and variations are possible in light of the above teaching. The described embodiments were chosen in order to best explain the principles of the technology and its practical application to thereby enable others skilled in the art to best utilize the technology in various embodiments and with various modifications as are suited to the particular use contemplated. It is intended that the scope of the technology be defined by the claims appended hereto.
This application is a continuation application of U.S. patent application Ser. No. 12/731,886, entitled “SCREWSTRIP ADVANCE MECHANISM AND FEEDER FOR A POWER SCREWDRIVER,” filed Mar. 25, 2010, which application is incorporated herein by reference in its entirety.
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Number | Date | Country | |
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Number | Date | Country | |
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Parent | 12731886 | Mar 2010 | US |
Child | 13584564 | US |