The present disclosure relates to the field of compressors, and particularly to a scroll compressor and a vehicle having the same.
Unlubricated scroll compressors are widely used in the braking field of new energy vehicles because the unlubricated scroll compressors can implement unlubricated compression and have characteristics of a high efficiency, a small size, a light weight, and a stable operation, etc. Generally, a scroll compressor consists of a housing, a fixed scroll, an orbiting scroll, a support, a crankshaft, an anti-rotation mechanism, and a motor. Both profile lines of the orbiting scroll and fixed scroll are a spiral shape. The orbiting scroll is eccentrically mounted relative to the fixed scroll by 180° degrees. Therefore, a plurality of crescent spaces are formed between the orbiting scroll and fixed scroll. When the orbiting scroll performs, by using the center of the fixed scroll as a rotation center and having a specific rotation radius, a rotational translational motion without a rotation, crescent spaces at the outer ring constantly move to the center. In this case, the air is gradually pushed to a central space, and a volume of the central space is constantly reduced, but the pressure is constantly increased until the central space is in communication with a central exhaust vent. The high-pressure air is discharged from a pump body, then a compression process is completed.
As a core component of the unlubricated scroll compressor, the current most common anti-rotation mechanism has a structure combining a mini crank and a rolling bearing, and the existing technology is patented as follows.
The patent with a publication number CN102971535B discloses a commonly used anti-rotation structure, in which a mini crank has an eccentric structure, and an eccentricity of the mini crank is the same as that of a spindle. There are two angular contact rolling bearings at each end of the crank, and two sets of bearings are respectively installed in a drive plate bearing chamber and a frame bearing chamber. Because the bearing needs to be lubricated with a grease, a grease hole is provided on the housing. When the lubricating grease is needed, the fixed scroll is removed, and the grease is supplied to the bearing chamber through the grease hole. The patent with a publication number CN100347449C discloses a scroll fluid machine in which an anti-rotation lubricating structure is formed by passing through a support plate located in front of the anti-rotation device.
In the existing technical solutions disclosed in the above-mentioned patents, each bearing chamber is isolated and independent from each other, and the lubricating grease needs to be separately injected. In addition, during maintenance, the bearing chambers need to be at least completely disassembled to complete the work of changing the lubricating grease, accordingly the operation is cumbersome, the work load is heavy, and the work efficiency is low.
The present disclosure is intended to provide a scroll compressor and a vehicle having the same, to solve the problem of low efficiency and cumbersome operations of the maintenance work in the prior art.
To implement the above-mentioned objectives, according to an aspect of the present disclosure, a scroll compressor is provided and includes: a support and an orbiting scroll assembly, the orbiting scroll assembly being movably provided on the support; a partition structure, provided between the support and the orbiting scroll assembly, a first bearing chamber being formed between the partition structure and the orbiting scroll assembly, a second bearing chamber being formed between the partition structure and the support, the orbiting scroll assembly being provided with a first through hole in communication with the first bearing chamber, and the support being provided with a second through hole in communication with the second bearing chamber; and a first crankshaft passing through the partition structure, a first communication passage through which the first bearing chamber is in communication with the second bearing chamber being formed between the first crankshaft and the partition structure.
Further, the first crankshaft includes a first rotating shaft, a second rotating shaft, and a connecting structure; the connecting structure is provided between the first rotating shaft and the second rotating shaft, a first bearing is provided in the first bearing chamber, the first rotating shaft passes through the first bearing, a second bearing is provided in the second bearing chamber, the second rotating shaft passes through the second bearing, the connecting structure passes through the partition structure, the first communication passage through which the first bearing chamber is in communication with the second bearing chamber is formed between the connecting structure and the partition structure, the first through hole is in communication with the first communication passage through a passage of the first bearing, and the second through hole is in communication with the first communication passage through a passage of the second bearing.
Further, the orbiting scroll assembly is provided with a first receiving groove, the first bearing chamber is formed between the first receiving groove and the partition structure, the first through hole is provided on a bottom wall of the first receiving groove, the bottom wall is provided with a groove, and the first through hole is in communication with the passage of the first bearing through the groove.
Further, the orbiting scroll assembly includes a drive plate and an orbiting scroll which are fixedly connected, the drive plate is provided between the support and the orbiting scroll, the first receiving groove is provided on a side of the drive plate facing the support, the scroll compressor further includes a second crankshaft, and the second crankshaft passes through the drive plate to drive the drive plate and the orbiting scroll to move.
Further, a side of the orbiting scroll facing the drive plate is provided with a plurality of ribs.
Further, the scroll compressor further includes a fixed scroll, a compression chamber is formed between the orbiting scroll and the fixed scroll, and a side of the fixed scroll away from the compression chamber is provided with a plurality of ribs.
Further, the first through hole is detachably provided with a first lubricating nipple.
Further, the support is provided with a second receiving groove, the second bearing chamber is formed between the second receiving groove and the partition structure, and the second through hole is provided on a bottom wall of the second receiving groove.
Further, a diameter of the second through hole is greater than an outer diameter of an inner ring of the second bearing, to make the second through hole connected to the passage of the second bearing.
Further, the support is further detachably provided with an end cover, and when the end cover is fixedly mounted on the support, the end cover is capable of covering the second through hole.
Further, the end cover is provided with a third through hole, and a second lubricating nipple is detachably provided in the third through hole.
Further, the scroll compressor further includes a second crankshaft, the second crankshaft passes through the orbiting scroll assembly to drive the orbiting scroll assembly to move, the orbiting scroll assembly is provided with a third bearing chamber, the second crankshaft is provided with a third lubricating nipple and a second communication passage, the third lubricating nipple is in communication with the third bearing chamber through the second communication passage, the orbiting scroll assembly is provided with a fourth through hole, and the second communication passage is in communication with the fourth through hole through a passage of a third bearing in the third bearing chamber.
Further, the second crankshaft includes a spindle, a pin, and an eccentric block, the pin is eccentrically provided on the spindle and passes through the orbiting scroll assembly, the eccentric block is eccentrically provided on the spindle, and the second communication passage includes a first passage section provided on the eccentric block and a second passage section provided on the pin.
Further, the second passage section includes one axial blind hole provided in an axial direction of the pin and multiple radial through holes provided in a radial direction of the pin, the axial blind hole is in communication with the first passage section through one of the multiple radial through holes, and the axial blind hole is in communication with the passage of the third bearing through the remaining radial through holes.
Further, the orbiting scroll assembly includes a drive plate and an orbiting scroll which are fixedly connected, the drive plate is provided between the support and the orbiting scroll, and the pin passes through the drive plate.
Further, a fifth through hole is provided at a position on the orbiting scroll corresponding to the fourth through hole, and a hollow shaft passes through the fourth through hole and the fifth through hole, to fixedly connect the drive plate and the orbiting scroll.
Further, a sealing member is provided in the fifth through hole.
Further, a side of the orbiting scroll facing the drive plate is provided with a plurality of ribs.
Further, the scroll compressor further includes a fixed scroll, a compression chamber is formed between the orbiting scroll and the fixed scroll, and a side of the fixed scroll away from the compression chamber is provided with a plurality of ribs.
According to another aspect of the present disclosure, a vehicle is provided, which includes the above-mentioned scroll compressor.
By using the technical solution of the present disclosure, the first bearing chamber is in communication with the second bearing chamber through the first communication passage, so that a cavity is formed. When a lubricating grease is injected into the scroll compressor, the lubricating grease may be sequentially injected into the first bearing chamber and the second bearing chamber through the first through hole, which saves time of changing an lubricating opening, and detaching and mounting an lubricating device, and improves the lubricating efficiency to some extent. In addition, the first through hole and the second through hole are used as an inlet and outlet of the cavity, such that when performing the lubricating for the first time, a worker can inject, through the first through hole, the lubricating grease into the cavity formed through the communication between the first bearing chamber and the second bearing chamber, and air in the cavity can be discharged from the cavity through the second through hole, thereby preventing the air in the cavity from forming a high pressure due to compression which prevents the cavity from filling with the grease and affects the lubrication effect. During subsequent maintenance, it is not necessary to disassemble the cavity, and the lubricating grease can still be injected from the first through hole, so that waste grease can be extruded out of the cavity through the second through hole. In such a way, a maintenance operation is simplified, which greatly improves the work efficiency of changing the grease. Meanwhile, there is no need to disassemble the scroll compressor during the grease changing, so that the worker can increase the maintenance frequency according to requirements, and ensure the working effect of the scroll compressor.
The accompanying drawings that constitute a part of the present disclosure are used for providing a further understanding of the present disclosure. Exemplary embodiments of the present disclosure and descriptions of the embodiments are used for describing the present disclosure, and do not constitute any inappropriate limitation to the present disclosure. In the drawings:
The accompanying drawings include the following reference signs:
10, support; 11, second through hole; 20, drive plate; 21, first through hole; 22, groove; 23, fourth through hole; 30, orbiting scroll; 31, fifth through hole; 32, sealing member; 33, reinforcing rib; 40, partition structure; 41, first partition member; 42, second partition member; 50, first crankshaft; 51, first rotating shaft; 52, second rotating shaft; 53, connecting structure; 61, first bearing; 62, second bearing; 63, third bearing; 64, first communication passage; 65, second communication passage; 651, first passage section; 652, axial blind hole; 653a, radial through hole; 653b, radial through hole; 66, first lubricating nipple; 67, second lubricating nipple; 68, third lubricating nipple; 69, hollow shaft; 70, second crankshaft; 71, spindle; 72, pin; 73, eccentric block; 80, fixed scroll; 81, reinforcing rib; 91, end cover; 92, third through hole.
The technical solutions in the embodiments of the present disclosure are clearly and completely described below with reference to the accompanying drawings in the embodiments of the disclosure. Apparently, the embodiments described herein are merely some embodiments of the disclosure rather than all of the embodiments. In fact, the following description for at least one exemplary embodiment is merely illustrative, and in no way constitutes any limitation to the present disclosure and disclosure or use thereof. All other embodiments obtained by a person of ordinary skill in the art based on the embodiments of the present disclosure without any creative work shall fall within the protection scope of the present disclosure.
It should be noted that, terms used herein are only for describing specific implementations and are not intended to limit the exemplary implementations according to the present disclosure. As used herein, the singular form is also intended to include the plural form unless the context clearly dictates otherwise. In addition, it should be further understood that, terms “comprise” and/or “include” used in the specification indicate that there are features, steps, operations, devices, components, and/or combinations thereof.
Unless otherwise specified, the relative deployment, the numerical expressions, and values of the components and steps described in the embodiments do not limit the scope of the present disclosure. In addition, it should be understood that, for convenient description, sizes of parts shown in the accompanying drawings are not drawn according to an actual proportional relationship. Technologies, methods, and devices known to a person of ordinary skill in the art may not be discussed in detail, but in proper circumstances, these technologies, methods, and devices shall be regarded as a part of the specification. In all examples that are shown and discussed herein, any specific value should be interpreted only as an example and not as a constraint. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that: similar reference signs or letters in the accompanying drawings indicate similar items. Therefore, once an item is defined in one accompanying drawing, the item does not need to be further discussed in the subsequent accompanying drawings.
As shown in
By applying the technical solution of the embodiment, the first bearing chamber is in communication with the second bearing chamber through the first communication passage 64, so that a cavity is formed. When lubricating grease is injected into the scroll compressor, the lubricating grease can be sequentially injected into the first bearing chamber and the second bearing chamber through the first through hole 21, which saves time of changing a lubricating opening, and detaching and mounting a lubricating device, and improves the lubricating efficiency to some extent. Meanwhile, the first through hole 21 and the second through hole 11 are used as an inlet and outlet of the cavity, such that when lubricating for the first time, a worker can inject, through the first through hole 21, the lubricating grease into the cavity formed through communication between the first bearing chamber and the second bearing chamber, and air in the cavity can be discharged from the cavity through the second through hole 11, thereby preventing the air in the cavity from forming a high pressure due to compression which prevents the cavity from filling with the grease and affects the lubrication effect. During subsequent maintenance, it is not necessary to disassemble the cavity, and the lubricating grease can still be injected from the first through hole 21. New grease flows from the first bearing chamber to the second bearing chamber under the action of pressure, and sequentially fills a gap in the first bearing chamber and a gap in the second bearing chamber. Accordingly, the waste grease can be extruded out of the cavity by the new grease through the second through hole 11. The above-mentioned operation simplifies a maintenance operation, and greatly improves the work efficiency of changing grease; meanwhile, since there is no need to disassemble the processor in the process of changing grease, the worker may improve the maintenance frequency according to requirements, to ensure the work effect of the scroll compressor.
Specifically, as shown in
As shown in
Further, the passage of the first bearing 61 is substantially annular. In order to make the first through hole 21 fully in communication with the passage, as shown in
The scroll compressor in the embodiment is provided with a fastener at a position of the second through hole 11 to fix the second bearing 62. In the embodiment, a diameter of the second through hole 11 is greater than an outer diameter of the inner ring of the second bearing 62, so that the second through hole 11 is in communication with the passage of the second bearing 62.
As shown in
As shown in
As shown in
Specifically, as shown in
Preferably, the second passage section in the embodiment includes one axial blind hole 652 provided in an axial direction of the pin 72 and multiple radial through holes provided in a radial direction of the pin 72. An opening of the axial blind hole 652 is provided toward the spindle 71, the axial blind hole 652 is in communication with the first passage section 651 through one of multiple radial through holes 653a, and the axial blind hole 652 is in communication with the passage of the third bearing 63 through the remaining radial through holes 653b. The above-mentioned structure is convenient for processing and is conducive to improving the production efficiency.
As shown in
In the scroll compressor according to the embodiment II of the disclosure, a structure of the cavity formed through the communication between the first bearing chamber and the second bearing chamber is improved. Specifically, as shown in
The present disclosure further provides a vehicle (not shown in the figures) which includes a scroll compressor according to the embodiments of present disclosure. The scroll compressor includes all or some of the structural components of the scroll compressor in the above embodiments, and the vehicle in the embodiment has characteristics of a simple operation and a high efficiency in the maintenance of the scroll compressor.
It can be seen from the aforementioned description that the embodiments of the present disclosure achieve the following technical effects.
The first bearing chamber is in communication with the second bearing chamber through the first communication passage, so that a cavity is formed. When the lubricating grease is injected into the scroll compressor, the lubricating grease can be sequentially injected into the first bearing chamber and the second bearing chamber through the first through hole, which saves time of changing a lubricating opening and detaching and mounting a lubricating device, and improves the lubricating efficiency to some extent. In addition, the first through hole and the second through hole are used as an inlet and outlet of the cavity, such that when performing the lubricating for the first time, a worker can inject, through the first through hole, the lubricating grease into the cavity formed through the communication between the first bearing chamber and the second bearing chamber, and air in the cavity can be discharged from the cavity through the second through hole, thereby preventing the air in the cavity from forming a high pressure due to compression which prevents the cavity from filling with the grease and affects the lubrication effect. During subsequent maintenance, there is no need to open the cavity, and the lubricating grease can still be injected from the first through hole, so that the waste grease can be extruded out of the cavity through the second through hole. In such a way, a maintenance operation is simplified, which greatly improves the work efficiency of changing the grease. In addition, the scroll compressor does not need to be disassembled during the grease changing, so that the worker can increase the maintenance frequency according to requirements, to ensure the working effect of the scroll compressor.
In the description of the present disclosure, it should be understood that orientation or position relationships indicated by orientation terms such as “front, rear, upper, lower, left, and right”, “transverse, vertical, perpendicular, and horizontal”, and “top, and bottom” are based on the orientation or position relationships shown in the accompanying drawings, and are used only for ease and brevity of illustration and description of the disclosure. Unless otherwise stated, the orientation terms do not indicate or imply that the mentioned apparatus or element needs to have a particular orientation or needs to be constructed and operated in a particular orientation. Therefore, such terms should not be construed as limiting the protection scope of the present disclosure. The orientation terms such as “inside, outside” refer to the inside and outside of outlines of the components.
For convenient description, space-related terms, such as “over”, “above”, “on an upper surface”, and “upper”, may be used herein for describing a spatial location relationship between one device or feature and another device or feature as shown in the figures. It should be understood that, the space-related terms are intended to encompass different orientations of the device in use or operation other than the orientations described in the figures. For example, if the devices in the accompanying drawings are reversed, the devices that are described as “above another device or structure” or “on another device or structure” are defined as “below another device or structure” or “under another device or structure”. Therefore, the exemplary term “above” may include two orientations: “above” and “below”. The device may alternatively be positioned in other different manners (rotating by 80 degrees or being located at other orientations), and space-related descriptions used herein are explained correspondingly.
In addition, it should be noted that, the terms such as “first”, and “second” are used for defining parts to merely make it easier to distinguish the corresponding parts. Unless otherwise stated, the terms have no special meanings, and therefore cannot be construed as limiting the protection scope of the present disclosure
The foregoing descriptions are merely preferred embodiments of the present disclosure, but are not intended to limit the present disclosure. A person skilled in the art can make various modifications and variations to the present disclosure. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present disclosure shall fall within the protection scope of the present disclosure.
Number | Date | Country | Kind |
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201810717749.6 | Jul 2018 | CN | national |
Filing Document | Filing Date | Country | Kind |
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PCT/CN2018/120640 | 12/12/2018 | WO | 00 |