Scroll compressor drive having a brake

Information

  • Patent Grant
  • 6264445
  • Patent Number
    6,264,445
  • Date Filed
    Tuesday, May 7, 1996
    28 years ago
  • Date Issued
    Tuesday, July 24, 2001
    23 years ago
Abstract
A scroll machine has a fluid path which is defined by two components of the scroll machine. The fluid path extends between a discharge pressure zone and a suction pressure zone of the scroll machine. The scroll machine further includes a biasing member which biases one of the two components away from the other of the two components to open the fluid path when the scroll machine is not operating. The effect of the biasing member is overcome by several revolutions of the scroll machine by centrifugal force in one embodiment and fluid pressure in another embodiment.
Description




BACKGROUND OF THE INVENTION




The present invention relates generally to scroll machines, and more particularly to the elimination of reverse rotation problems in scroll compressors such as those used to compress refrigerant in refrigerating, air-conditioning and heat pump systems.




SUMMARY OF THE INVENTION




Scroll machines are becoming more and more popular for use as compressors in both refrigeration as well as air conditioning and heat pump applications due primarily to their capability for extremely efficient operation. Generally, these machines incorporate a pair of intermeshed spiral wraps, one of which is caused to orbit relative to the other so as to define one or more moving chambers which progressively decrease in size as they travel from an outer suction port toward a center discharge port. An electric motor is provided which operates to drive the orbiting scroll member via a suitable drive shaft.




Because scroll compressors depend upon a seal created between opposed flank surfaces of the wraps to define successive chambers for compression, suction and discharge valves are generally not required. However, when such compressors are shut down, either intentionally as a result of the demand being satisfied, or unintentionally as a result of power interruption, there is a strong tendency for the pressurized chambers and/or backflow of compressed gas from the discharge chamber to effect a reverse orbital movement of the orbiting scroll member and associated drive shaft. This reverse movement often generates objectionable noise or rumble and possible damage. Further, in machines employing a single phase drive motor, it is possible for the compressor to begin running in the reverse direction should a momentary power failure be experienced. This reverse operation may result in overheating of the compressor and/or other damage to the apparatus. Additionally, in some situations, such as a blocked condenser fan, it is possible for the discharge pressure to increase sufficiently to stall the drive motor and effect a reverse rotation thereof. As the orbiting scroll orbits in the reverse direction, the discharge pressure will decrease to a point where the motor again is able to overcome this pressure head and orbit the scroll member in the “forward” direction. However, the discharge pressure will now increase to a point where the cycle is repeated. Such cycling may also result in damage to the compressor and/or associated apparatus.




A primary object of the present invention resides, in one embodiment, in the provision of a very simple and unique unloader cam which can be easily assembled into a conventional gas compressor of the scroll type without significant modification of the overall compressor design, and which functions at compressor shut-down to quickly stop and unload the orbiting scroll and to hold it in check so that the discharge gas can balance with the suction gas, thereby preventing discharge gas from driving the compressor in the reverse direction (other than the very small amount necessary for the functioning of the unloader cam), which in turn eliminates the normal shut-down noise associated with such reverse rotation.




A further object concerns the provision of such an unloader cam which can accommodate without damage extended powered reversal of the compressor, which can occur when a miswired three-phase motor is the power source.




Another object of the present invention resides, in an alternative embodiment, in the provision of an even simpler and unique shaft stop which can also be easily assembled in a conventional scroll compressor without significant modification of the overall compressor design, and which also functions at compressor shut-down to quickly stop the shaft and hold it in check (without unloading the orbiting scroll), thereby preventing reverse rotation and the attendant shut-down noise associated therewith.




Yet another object resides in the provision of such a shaft stop which will prevent powered reversal of the compressor when powered by a miswired three-phase motor. Related objects reside in the provision of such devices, which do not otherwise alter the operation of the compressor, which do not increase starting torque or in any way reduce efficiency, which are easily lubricated with the existing lubrication system, and which are inexpensive to fabricate and assemble.




Both of the primary embodiments of the present invention achieve the desired results utilizing a very simple device which is rotationally driven by the compressor running gear and which under the proper conditions frictionally engages a fixed wall of the bearing housing to physically prevent reverse rotation of the crankshaft and hence reverse orbital movement of the orbiting scroll member. In the first embodiment the device is an unloader cam which is journaled on the outside diameter of the orbiting scroll drive hub, and in the second embodiment the device is a shaft stop journaled on the upper end of the crankshaft.




There are also two further embodiments disclosed which facilitate starting with low-starting-torque motors.




These and other features of the present invention will become apparent from the following description and the appended claims, taken in conjunction with the accompanying drawings.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a partial vertical sectional view through the upper portion of a scroll compressor which incorporates a first embodiment of the present invention;





FIG. 2

is a fragmentary enlarged view of a portion of the floating seal illustrated in

FIG. 1

;





FIG. 3

is a sectional view taken along line


3





3


of

FIG. 1

;





FIG. 4

is a sectional view taken along line


4





4


in

FIG. 1

;





FIG. 5

is a perspective view showing the crank shaft and pin, unloader cam and drive bushing of the present invention;





FIG. 6

is a top elevational view of an unloader cam embodying the principles of the first embodiment of the present invention;





FIG. 7

is a bottom elevational view of the unloader cam of

FIG. 6

;





FIG. 8

is a sectional view taken along line


8





8


in

FIG. 6

;





FIGS. 9 through 18

are diagrammatic illustrations of how the unloader cam embodiment of the present invention functions in various stages of operation;





FIG. 19

is a view similar to

FIG. 1

illustrating a scroll compressor incorporating a second embodiment of the present invention;





FIG. 20

is a sectional view taken along line


20





20


in

FIG. 21

;





FIGS. 21 through 27

are top plan views of a shaft stop forming a second embodiment of the present invention, shown in various operating positions;





FIG. 28

is a set of graphs showing geometrically how the shaft stop operates;





FIGS. 29 and 30

illustrate the geometric relationship of two extreme positions of the pivot pad on the unloader cam;





FIGS. 31 and 32

are partial sectional views taken 90° apart of the top of a scroll compressor showing a modified floating seal arrangement;





FIG. 33

is a top elevational view of an unloader cam embodying the principles of another embodiment of the present invention;





FIG. 34

is a diagrammatic illustration of how the unloader cam embodiment shown in

FIG. 33

functions in various stages of operation;





FIG. 35

is a top elevational view of an unloader cam embodying the principles of another embodiment of the present invention; and





FIG. 36

is a diagrammatic illustration of how the unloader cam embodiment shown in

FIG. 35

functions in various stages of operation.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




While the present invention is suitable for incorporation in many different types of scroll machines, for exemplary purposes it will be described herein incorporated in a scroll refrigerant compressor of the general structure partially illustrated in FIG.


1


. Broadly speaking, the compressor comprises a generally cylindrical hermetic shell


10


having welded at the upper end thereof a cap


12


which is provided with a refrigerant discharge fitting


14


optionally having the usual discharge valve therein, and having a closed bottom (not shown). Other elements affixed to the shell include a generally transversely extending partition


16


which is welded about its periphery at the same point that cap


12


is welded to shell


10


, a main bearing housing


18


which is affixed to shell


10


in any desirable manner, and a suction gas inlet fitting


20


in communication with the inside of the shell.




A motor stator


21


is affixed to shell


10


in any suitable manner. A crankshaft


24


having an eccentric crank pin


26


at the upper end thereof is rotatably journaled adjacent its upper end in a bearing


28


in bearing housing


18


and at its lower end in a second bearing disposed near the bottom of shell


10


(not shown). The lower end of crankshaft


24


has the usual relatively large diameter oil-pumping bore (not shown) which communicates with a radially outwardly inclined smaller diameter bore


30


extending upwardly therefrom to the top of the crankshaft. The lower portion of the interior shell


10


is filled with lubricating oil in the usual manner and the pumping bore at the bottom of the crankshaft is the primary pump acting in conjunction with bore


30


, which acts as a secondary pump, to pump lubricating fluid to all of the various portions of the compressor which require lubrication.




Crankshaft


24


is rotatively driven by an electric motor including stator


21


, windings


32


passing therethrough, and a rotor (not shown) press fit on crankshaft


24


. A counterweight


35


is also affixed to the shaft. A motor protector


36


of the usual type may be provided in close proximity to motor windings


32


so that if the motor exceeds its normal temperature range the protector will de-energize the motor. Although the wiring is omitted in the drawings for purposes of clarity, a terminal block


37


is mounted in the wall of shell


10


to provide power for the motor.




The upper surface of main bearing housing


18


is provided with an annular flat thrust bearing surface


38


on which is disposed an orbiting scroll member


40


comprising an end plate


42


having the usual spiral vane or wrap


44


on the upper surface thereof, an annular flat thrust surface


46


on the lower surface thereof engaging surface


38


, and projecting downwardly therefrom a cylindrical hub


48


having an outer cylindrical surface


49


and an inner journal bearing


50


in which is rotatively disposed a drive bushing


52


having an inner bore


54


in which crank pin


26


is drivingly disposed. Crank pin


26


has a flat surface


55


which drivingly engages a flat surface


58


in bore


54


(

FIGS. 3 and 5

) to provide a radially compliant driving arrangement for causing orbiting scroll member


40


to move in an orbital path, such as shown in applicants' assignee's U.S. Letters Pat. No. 4,877,382, the disclosure of which is hereby incorporated herein by reference. Hub


48


has an outer circular cylindrical surface and is disposed within a recess in bearing housing


18


defined by a circular wall


53


which is concentric with the axis of rotation of crankshaft


24


.




Lubricating oil is supplied to bore


54


of bushing


52


from the upper end of bore


30


in crankshaft


24


. Oil thrown from bore


30


is also collected in a notch


57


on the upper edge of bushing


52


from which it can flow downwardly through a connecting passage created by a flat


58


on the outer surface of bushing


52


for the purpose of lubricating bearing


50


. Additional information on the lubrication system is found in the aforesaid Letters U.S. Pat. No. 4,877,382.




Wrap


44


meshes with a non-orbiting spiral wrap


59


forming a part of non-orbiting scroll member


60


which is mounted to main bearing housing


18


in any desired manner which will provide limited axial (and no rotational) movement of scroll member


60


. The specific manner of such mounting is not critical to the present invention, however, in the present embodiment, for exemplary purposes, non-orbiting scroll member


60


is mounted in the manner described in detail in applicants' assignee's U.S. Letters Pat. No. 5,102,316, the disclosure of which is hereby incorporated herein by reference.




Non-orbiting scroll member


60


has a centrally disposed discharge passageway


61


communicating with an upwardly open recess


62


which is in fluid communication via an opening


64


in partition


16


with the discharge muffler chamber


66


defined by cap


12


and partition


16


. The entrance to opening


64


has an annular seat portion


67


therearound. Non-orbiting scroll member


60


has in the upper surface thereof an annular recess


68


having parallel coaxial side walls in which is sealingly disposed for relative axial movement an annular floating seal


70


which serves to isolate the bottom of recess


68


from the presence of gas under suction pressure at


72


and discharge pressure at


74


so that it can be placed in fluid communication with a source of intermediate fluid pressure by means of a passageway


75


(FIGS.


1


and


2


). The non-orbiting scroll member is thus axially biased against the orbiting scroll member to enhance wrap tip sealing by the forces created by discharge pressure acting on the central portion of scroll member


60


and those created by intermediate fluid pressure acting on the bottom of recess


68


. Discharge gas in recess


62


and opening


64


is also sealed from gas at suction pressure in the shell by means of seal


70


at


76


acting against seat


67


(FIGS.


1


and


2


). This axial pressure biasing and the functioning of floating seal


70


are disclosed in greater detail in applicants' assignee's U.S. Letters Pat. No. 5,156,539, the disclosure of which is hereby incorporated herein by reference.




Relative rotation of the scroll members is prevented by an Oldham coupling comprising a ring


78


having a first pair of keys


80


(one of which is shown) slidably disposed in diametrically opposed slots


82


(one of which is shown) in scroll member


60


and a second pair of keys (not shown) slidably disposed in diametrically opposed slots (not shown) in scroll member


40


displaced 90° from slots


82


, as described in detail in applicant's assignee's copending application Ser. No. 591,443, filed Oct. 1, 1990, the disclosure of which is hereby incorporated herein by reference.




The compressor is preferably of the “low side” type in which suction gas entering via fitting


20


is allowed, in part, to escape into the shell and assist in cooling the motor. So long as there is an adequate flow of returning suction gas the motor will remain within desired temperature limits. When this flow ceases, however, the loss of cooling will cause motor protector


36


to trip and shut the machine down.




The scroll compressor as thus far broadly described is either now known in the art or is the subject matter of other pending applications for patent or patents of applicants' assignee.




As noted, both of the primary embodiments of the present invention utilizes a very simple stop device which is rotationally driven by the crankshaft and which under the proper conditions functionally engages wall


53


of bearing housing


18


to physically prevent reverse rotation of the crankshaft and hence reverse orbital movement of the orbiting scroll member. Wall


53


therefore constitutes a braking surface in the context of this invention. In the first embodiment the stop device is an unloader cam which is journaled on the outside diameter of hub


48


, and in the second surface the stop device is a shaft stop journaled on the upper end of the crankshaft. It is believed that all primary embodiments of the present invention are fully applicable to any type of scroll compressor utilizing orbiting and a non-orbiting scroll wraps, without regard to whether there is any pressure biasing to enhance tip sealing.




The first embodiment is illustrated in

FIGS. 1 through 18

and the cam, indicated at


100


, is best seen in

FIGS. 4 through 8

. Cam


100


is generally cup-shaped in overall configuration, comprising a cylindrical side wall


102


, having a circular cylindrical inside surface


104


journaled with a small clearance (not shown) on the outside diameter of hub


48


, and a generally flat bottom wall


106


having a pair of drain holes


108


for draining lubricant and foreign matter. One portion of wall


102


is provided with a thickened portion


110


for the purposes of positioning the center of gravity at the desired position (FIG.


9


), and integrally formed on portion


110


is a stop pad


112


adapted to frictionally engage brake surface


53


to prevent reverse rotation, as will be described in detail with reference to

FIGS. 9 through 13

. Generally opposite stop pad


112


is an integrally formed pivot pad


114


also adapted to engage brake surface


53


at certain times during the operation of the device.




Bottom wall


106


of cam


100


is provided with an irregularly shaped opening


116


which defines five separate relatively flat driven surfaces


118


,


120


,


122


,


124


and


125


, which are adapted to be driven by relatively parallel drive surfaces


126


and


128


formed at the top of crankshaft


24


at the base of crank pin


26


. Cam


100


rests on the generally flat top


130


of crankshaft


24


with drive surfaces


126


and


128


engaging driven surfaces


118


and


120


, respectively, in the forward direction of relative rotation, and with drive surfaces


126


and


128


engaging driven surfaces


122


and


124


or


125


, respectively, in the reverse direction of relative rotation. The result is essentially a lost motion positive drive connection between the cam and crankshaft.




Cam


100


functions at compressor shutdown by unloading orbiting scroll member


40


and holding it in check while allowing discharge gas to balance with suction gas. In doing so, the cam prevents discharge gas from driving the compressor in reverse, and thus eliminates the associated shutdown noise.





FIG. 9

shows the components in their “normal operating” positions and the forces which maintain these positions. In

FIG. 9

the center of crank pin


26


and scroll hub


48


is indicated at os and the center of rotation of crankshaft


24


and the center of braking surface


53


is indicated at cs. The line of centers of os and cs is shown at ic. During operation, cam


100


rotates clockwise (as shown) with crankshaft


24


and by design, is driven by the shaft via driven surfaces


118


and


120


. Consequently, there is relative rotational motion between cam


100


and scroll hub


48


(which orbits) and braking surface


53


(which is stationary). Because of this relative motion, metal contact between the cam and other two components would cause unnecessary drag and wear, and need be avoided. This is accomplished by locating the cam center of gravity cg in a position such that the centrifugal load produces a counterclockwise moment as shown in FIG.


9


. This counterclockwise moment keeps cam


100


rotationally loaded against drive shaft


24


and consequently keeps pivot pad


114


from dragging along braking surface


53


. As shown in

FIG. 9

, F


1


is the radial centrifugal force on cam


100


radially from the center axis cs of crankshaft


24


. F


1


is balanced by an equal reaction force F


2


through the center axis os of crank pin


26


. Because F


1


and F


2


are slightly offset (by properly locating the center of gravity of the cam) a counterclockwise moment is created on the cam. This counterclockwise moment is balanced by a clockwise moment produced by reactions F


x


, and F


y


which causes it to remain in the position of

FIG. 9

during normal operation. Because the tangential gas load is not necessarily constant, the compressor can experience a slight acceleration and deceleration each revolution, which in turn produces an alternating rotational moment on the unloader cam. Consequently, this counterclockwise moment (created by offset forces F


1


, and F


2


) must be of sufficient magnitude to keep forces F


x


, and F


y


greater than zero, and thereby prevent the unloading of surfaces


118


and


120


that could produce unnecessary noise.




At compressor shut down, an angular deceleration is introduced, which in turn produces a clockwise moment on the cam. This clockwise moment has two components, one associated with the cam mass, and the other associated with the cam rotational inertia. The introduction of these two new components to the force diagram of

FIG. 9

is shown in dotted lines. The mass associated moment is termed F


3


and acts clockwise at cg, and the inertia associated moment is termed M


3


and also acts clockwise on the cam. Initially centrifugal force F


1


was used to create a counterclockwise moment; however, while the counterclockwise moment caused by F


1


decreases as the angular velocity decreases, the clockwise moment caused by F


3


and M


3


remains virtually constant. At some time during deceleration, the counterclockwise moment becomes less than the clockwise moment, and the cam rotates slightly clockwise away from the drive means (see the space between surfaces


118


and


126


and between surfaces


128


and


120



FIG. 10

) until eventually the pivot pad


114


contacts and drags along braking surface


53


, as shown at


132


in FIG.


11


. This condition can exist for several forward revolutions of the crank. The cam is now in position to unload the orbiting scroll when the compressor finally stops coasting forward and just begins to rotate in reverse.

FIG. 11

thus shows the components in their “pivot pad engagement” positions.





FIG. 12

, represents the “flipped” position of the components. The same tangential gas force which slowed and stopped the compressor forward motion now causes a slight reverse motion starting at a. The orbiting scroll member's normal path of movement would be from point a to point c and beyond along path d defined by its orbiting radius, but because of the engagement of pivot pad


114


with surface


53


the orbiting scroll member is forced to move along path e (centered on the cam pivot point


132


) to point b at which time pad


112


engages surface


53


. The distance between points b and c along line lc (

FIG. 12

) is the gap which is created between the orbiting scroll member wraps and those of the non-orbiting scroll member. This gap unloads the compressor by permitting gas at discharge pressure to flow back through the compressor to a zone of gas at suction pressure. The “flip” which creates the gap is caused by the initial reverse rotation of the orbiting scroll member by the tangential discharge gas force.




The location of the pivot pad as defined by pivot angle θ in

FIGS. 11 and 12

is important to the functioning of the cam and is a trade-off between available wall friction and the kinetic energy developed in the running gear.

FIGS. 29 and 30

demonstrate the differences between a large and small pivot angle θ. A small angle (

FIG. 29

) requires the orbiting scroll member to travel a longer distance on path e before the desired flank separation b to c is achieved. Associated with this longer distance is more kinetic energy in the scroll, drive bushing, cam and shaft which must be dissipated through impact and friction. Conversely, a large angle (

FIG. 30

) requires a greater coefficient of wall friction to induce the cam to function properly. This required wall friction is proportional to the magnitude of angle φ, which increases as pivot angle θ increases. Should angle θ be too large, the required wall coefficient of friction may be greater than what is available. Should angle θ be too small, an unacceptable amount of kinetic energy may lead to impact damage. When flank separation reaches a predetermined clearance (sufficient to let discharge gas flow back to suction, i.e., approximately 0.010 inches) the cam stop pad


112


impacts and stops against wall surface


53


(FIG.


12


), quickly dissipating the energy in the orbiting scroll, drive bushing, and unloader cam itself, although the shaft is still turning in the reverse direction. The energy built up in these three components during the slight reversing of the compressor necessary to make the cam function is small compared to the energy built up in the shaft. The energy in the shaft must also be dissipated, and this can be done by either impact or friction. By using impact, the back side of crank pin


26


(opposite drive surface


55


) is allowed to hit the already stopped drive bushing. By using friction (the preferred way to dissipate shaft energy) a different approach is taken. Before impact of the crank pin with the already stopped drive bushing occurs, the crankshaft drive surfaces


126


and


128


engage the driven surfaces


122


and


124


on unloader cam


100


and turn it in reverse (FIG.


13


). However, cam


100


is pinned between scroll hub


48


and wall surface


53


at both pivot and stop pads


114


and


112


. The friction at these pads is thus used to dissipate shaft energy as the shaft tries to rotate the cam in reverse. The cam need only turn 10-15° along wall surface


53


before stopping the shaft.




Another consideration in the design of the cam is its ability to not be damaged or cause damage in the event the compressor is powered by a miswired three-phase motor, which would cause it to be powered in the reverse direction. The case of powered reversal is subtly, but significantly, different than the normal reverse at shutdown. While the unloader cam prevents reverse rotation at normal shut down, on powered reverse it allows reverse rotation so that the compressor will run inefficiently, overheat and trip the motor protector without damage. A powered reverse is initiated by the shaft, which in turn causes sequential motion in the other components (unloader cam, drive bushing and orbiting scroll member), whereas a normal reverse at shutdown is initiated by the tangential gas force driving all the components (orbiting scroll member, drive bushing, shaft and unloader cam) simultaneously in reverse.





FIG. 14

shows initiation of powered reversal with the unloader cam in the position it would be in after a normal stop (it could be in any number of other positions at the start of powered reversal with the same net results as described herein).

FIG. 14

shows contact of both pads on braking surface


53


, and contact between the unloader cam and scroll hub at points g, h, and i respectively. Note that a small clearance (exaggerated in the drawing) exists between cam


100


and hub


48


, as shown at


140


. This clearance, in the order of 0.015 inches aids in the functioning of the cam during powered reverse. In addition, the shaft is shown exerting forces F


1


and F


2


on the unloader cam at cam pads


124


and


122


respectively. Only the shaft and unloader cam are beginning to rotate counterclockwise. This is pure rotation of the shaft and unloader cam as a unit about the shaft center line, with both pads merely drag along wall surface


53


.





FIG. 15

shows the result of several degrees counterclockwise rotation. Contact point i has become a clearance and a contact point j between the unloader cam and the scroll hub appears (i.e., the contact point shifts). Force F


2


is now in a transition stage, partially acting on pad


122


and partially on surface


104


at point j of the unloader cam.





FIG. 16

shows continued rotation of the shaft after the transition of F


2


to unloader cam wall


104


. The magnitude of F


2


(which is acting equally on the scroll hub


48


as it is on the cam) is insufficient to create any scroll motion because of the mass of the scroll. However, coupled with force F


1


, these forces do produce a moment which now rotates the unloader cam about the yet unmoving scroll hub (see the separation of surfaces


122


and


126


). This rotation serves to separate unloader cam pads


114


and


112


away from wall surface


53


. After adequate separation between pads


112


and


114


and wall surface


53


is achieved, the shaft back of crank pin


26


engages the drive bushing at point k as shown in FIG.


17


. This engagement signifies the onset of drive bushing and orbiting scroll member movement. With all components moving in reverse, force (F


2


) slowly drifts from its original position (

FIG. 16

) to its final position (

FIG. 18

) as rotational velocity increases.

FIG. 18

shows steady state forces on the cam as the compressor is powered in reverse. Sufficient rotational velocity has produced centrifugal force F


c


acting at cg. This centrifugal force causes the cam to rotate slightly more about the orbiting scroll hub inducing force F


1


, to move from unloader cam pad


124


to pad


125


. This further increases clearances between unloader cam surfaces


112


and


114


and wall


53


. Significant clearances are maintained between the cam and walls by the centrifugal force F


c


and the forces are in equilibrium with drive surface


128


engaging driven surface


125


(its slight relief from surface


124


increases the gap between the pads and the braking surface).




The second primary embodiment of the present invention utilizes a simple but unique shaft stop to prevent reverse rotation. The compressor incorporating this embodiment is illustrated in FIG.


19


. This compressor is generally similar to that of

FIG. 1

, at least insofar as the present invention is concerned, and like reference numerals are used to identify similar parts. The significant differences are that several parts are configured differently, the most notable being that bearing housing


18


is now formed from separate upper and lower housing portions


17


and


19


, respectively, with the shaft stop


200


and counterweight


35


of the present invention being disposed therebetween arid above crank bearing


28


. The bearing housing design, as well as the new way the non-orbiting scroll is mounted, are described in detail in applicants' assignee's co-pending application Ser. No. 863,949, filed Apr. 6, 1992, the disclosure of which is hereby incorporated herein by reference. In addition, one of the second pair of Oldham keys is shown at


84


disposed in a slot


86


in orbiting scroll member


40


(the right hand portion of Oldham ring


78


is shown in

FIG. 19

at a 90° position with respect to its left hand end).




Shaft stop mechanism


200


(best shown in

FIGS. 20 and 21

) comprises a diametrically arranged generally flat hardened steel shaft stop


202


of the shape shown, having at one end an integral vertically disposed stop pad


204


normally slightly spaced from brake surface


53


but adapted to frictionally engage same in operation. Near its opposite radial end shaft stop


202


is provided with a circumferential notch


206


in which is disposed a pin


208


forming part of counterweight


35


, which is affixed to crankshaft


24


and driven by a flat


210


thereon. The counterweight may be formed by fine blanking, with pin


208


being integrally formed. Shaft stop


202


is shaped to have its center of gravity located at cg and is mounted on a shoulder


212


on crankshaft


24


concentric with the axis of pin


26


for relative rotation therewith.




The shaft stop functions very similarly to the unloader cam but in a much simpler manner. Its sole purpose is to keep the shaft from rotating in reverse at both normal shutdown and powered reverse. It does not induce flank separation to unload the scrolls. The orbiting scroll member and drive bushing (unlike with the unloader cam) are unaffected and non-essential to the functioning of the shaft stop.





FIG. 21

shows the forces on the shaft stop in a steady state drive position. The center of gravity cg is positioned in such a manner that the centrifugal force induces reactions F


p


and F


d


. F


d


opposes the moment created by F


p


and F


c


, which results from the location of the center of gravity cg on the shaft stop. The magnitude of drive force F


d


is such that shaft stop


202


will not separate from drive pin


208


during normal operation, as is done with the unloader cam.





FIG. 22

defines the moments and forces acting on the shaft stop the instant the compressor is shut down and begins to decelerate. Both a tangential force F


T


, associated with the shaft stop mass, and a moment M, associated with its inertia, are introduced by the deceleration. These vectors both act to reduce the magnitude of F


d


. As the centrifugal force (which essentially created F


d


) diminishes by a continued drop in angular speed, F


d


eventually becomes zero. At this instant the shaft stop begins to rotate ahead and away from drive pin


208


.





FIG. 23

depicts the shaft stop rotated slightly ahead of the shaft (both are still slowing down but at different rates). The clearance between the shaft stop pad


204


and wall surface


53


decreases until as shown in

FIG. 24

it is zero. Engagement with surface


53


prevents any further change in the relative positions of the shaft stop and the crankshaft, so that they will now move at the same speed (for as much as 3 to 7 revolutions). Also, this instant a wall force F


w


, appears. Because shaft


24


and shaft stop


202


are still both decelerating (at the same rate now), but still going forward, a wall friction force μ F


w


, appears, which opposes the clockwise motion of the shaft stop (μ is the coefficient of friction between the touching surfaces).




Eventually the compressor comes to a complete stop. The tangential gas force which has slowed and stopped the compressor in the forward direction now tries to induce motion in the reverse direction. Consequently, the wall friction force also changes direction and the shaft stop wedges itself between the wall surface


53


via pad


204


and crank pin shoulder


212


on the end of shaft


24


(FIG.


25


). Having stopped the reversing motion, these forces are in equilibrium on the shaft stop, and it remains wedged in place.

FIG. 26

shows the forces on the shaft at the wedging position of FIG.


25


. The forces shown on the shaft, i.e., the reaction force F


p


on the crank pin and tangential gas force F


tg


, are only those which can produce rotational motion and they too are in equilibrium. Consequently, there is no shaft angular motion. The compressor is restricted from reverse rotation.




The shaft stop also acts to lock-up the compressor during powered reversal should the power source be a three-phase motor which is miswired. Essentially, when power is applied, the shaft starts rotating counterclockwise. This produces force F


p


on the shaft stop, which is reacted by an inertial force F


i


at the center of gravity cg as shown in FIG.


27


. The resulting moment tends to rotate shaft stop


202


counterclockwise also, but at a much slower rate than that of shaft


24


. Quickly, the shaft and shaft stop are in the positions shown in

FIGS. 25 and 26

. The only difference is the counterclockwise motor torque instead of the tangential gas force induced the lock-up. The stalled motor quickly overheats and trips protector


36


to shut off the motor so that the problem can be remedied.





FIG. 28

illustrates the angular position, angular velocity and angular acceleration of the shaft stop as a function of time. The graphs are self-explanatory bearing in mind that T=0 is the instant of shut-off, T


1


is the instant of separation of pin


208


from notch


206


, and T


2


is the instant of contact of pad


204


with wall surface


53


.




Single phase motors have a low starting torque and some scroll-motor configurations may not start because the orbiting scroll moves radially outward and begins pumping before the motor speed has increased enough to achieve a sustaining torque level. This is particularly true when the present invention is utilized. Without the present stopping devices, the compressor operates for a long enough period in reverse that sufficient vacuum is generated to pull floating seal


70


down, and bypass discharge to suction. With the present invention, however, the compressor stops so last that the floating seal is not pulled down and it starts up pumping.




Two solutions are available to preclude very early pumping, but they are both optional and may not be necessary in any particular application. The first approach is to make sure the wraps are radially separated and then delay the orbiting scroll from moving fully radially outward until sufficient priming torque is disclosed. This may be accomplished by installing a simple leaf spring


300


between shaft drive pin


26


and drive bushing


52


, such as shown in FIG.


3


. The spring should be sufficiently stiff to unload the scroll wraps when the compressor is not operating, but sufficiently weak that its force is easily overcome by the centrifugal force generated during operation, which is necessary for wrap sealing. The second approach is to put a time delay in pumping by having a timed high side leak. In the present scroll machine this is easily accomplished by spring loading the floating seal to cause it to open fully at shutdown. As shown in

FIGS. 31 and 32

, there is shown a spring


400


assembled in a compressor similar to that of

FIG. 19

for biasing floating seal


70


downwardly away from set


67


. Spring


400


is an annular leaf spring which is bowed so that its edge engages seat


67


and its convex bowed portion resiliently pushes against the top of floating seal


70


at diametrically spaced points. Spring


400


is designed so that closing the seal takes several revolutions during which the motor can build up torque.





FIGS. 33 and 34

show another embodiment of the cam of the present invention indicated at


500


. Cam


500


is similar to cam


100


except that cam


500


has been designed to eliminate the rock-over feature described above for cam


100


. This elimination of the rock-over feature has allowed for the repositioning of the pads for lower frictional requirements and reduced crankshaft rotation during unloading as will be described later herein.




Cam


500


is generally cup-shaped in overall configuration comprising a cylindrical sidewall


502


having an oblong inside surface


504


which is adapted to be journaled on the outside diameter of hub


48


, and generally flat bottom wall


106


having a pair of drain holes


108


for draining lubricant and foreign matter. One portion of wall


502


is provided with a thickened portion


510


for the purposes of positioning the center of gravity at the desired position similar to thickened portion


110


of cam


100


. Integrally formed on portion


510


is a first stop pad


512


adapted to frictionally engage brake surface


53


to prevent reverse rotation. Generally opposite first stop pad


512


is an integrally formed second stop pad


514


also adapted to engage brake surface


53


. First and second stop pads


512


and


514


are positioned circumferentially on cam


500


and adapted such that during operation, stop pads


512


and


514


will contact brake surface


53


essentially simultaneously.




Oblong inside surface


504


is comprised of two separate radiused surfaces


501


and


503


. The center of radiused surface


503


is disposed slightly below and to the left, as shown in

FIG. 33

, of the center of radiused surface


501


. In the preferred embodiment, the center of radiused surface


503


is disposed 0.323 millimeters below and 0.255 millimeters to the left as shown in

FIG. 33

, of the center of radiused surface


501


.




Radiused surface


501


is intended to be the same radius of curvature as the outside radius of scroll hub


48


. To ensure radius surface


501


is never smaller than the outside radius of scroll hub


48


, it is designed slightly larger by the manufacturing tolerance of both parts. Radiused surface


503


is slightly larger than radiused surface


501


. Radiused surface


515


is intended to be always smaller than the outside radius of scroll hub


48


.




In the preferred embodiment, radiused surface


501


is generated having a radius of 21.50 mm, radiused surface


503


is generated having a radius of 21.65 mm.




The radiused surfaces


501


and


503


meet at flat section


507


. Radiused surfaces


503


and


515


meet at cusp point


505


. Radiused surfaces


515


and


501


meet at cusp point


516


.




Bottom wall


106


of cam


500


is provided with irregularly shaped opening


116


which defines the five separate relatively flat driven surfaces


118


,


120


,


122


,


124


and


125


, which are adapted to be driven by drive surfaces


126


and


128


formed at the top of crankshaft


24


at the base of crankpin


26


. Cam


500


rests on the generally flat top


130


of crankshaft


24


with drive surfaces


126


and


128


engaging driven surfaces


118


and


120


, respectively, in the forward direction of relative rotation, and with drive surfaces


126


and


128


engaging driven surfaces


122


and


124


or


125


, respectively in the reverse direction of relative rotation. The result is essentially a lost motion positive drive connection between cam


500


and crankshaft


24


.




Cam


500


, similar to cam


100


, functions at compressor shutdown by unloading orbiting scroll member


40


and holding it in check while allowing discharge gas to balance with suction gas. In doing so, the cam prevents discharge gas from driving the compressor in reverse, and thus eliminates the associated shut down noise.




At compressor shut down, an angular deceleration is introduced, similar to that described above for cam


100


, which in turn produces a clockwise moment on the cam. This clockwise moment has two components, one associated with the cam mass, and the other associated with the cam rotational inertia. The introduction of these two new components to the force diagram of

FIG. 9

is shown in dotted lines. The mass associated moment is termed F


3


and acts clockwise at cg, and the inertia associated moment is termed M


3


and also acts clockwise on the cam. Initially centrifugal force F


1


was used to create a counterclockwise moment; however, while the counterclockwise moment caused by F


1


decreases as the angular velocity decreases, the clockwise moment caused by F


3


and M


3


remains virtually constant. At some time during deceleration, the counterclockwise moment becomes less than the clockwise moment, and the cam rotates slightly clockwise away from the drive means (see the space between surfaces


118


and


126


and between surfaces


120


and


128


in FIG.


10


). Up to this point, the operation of cam


500


has been identical to the operation of cam


100


. The continued clockwise rotation of cam


500


will eventually cause first stop pad


512


and second stop pad


514


to essentially simultaneously contact braking surface


53


as shown at points


532


in FIG.


34


. Simultaneously with the contact of pads


512


and


514


with braking surface


53


is the contact between the hub and the inside surface


504


of cam


500


at point m. Cam


500


is now in position to unload the orbiting scroll when the compressor finally stops coasting forward and just begins to rotate in the reverse. Due to the elimination of the rock-over feature, the amount of reverse rotation required for unloading is reduced and frictional engagement between pad


514


and brake surface


53


for “flipping the components” is eliminated. The frictional engagement between brake surface


53


and stop pads


512


and


514


is now only required during unloading of the compressor. The friction requirements for unloading are significantly lower than those required for “flipping” of the components of cam


100


.





FIG. 34

represents the position of the components during the unloading of the compressor. The same tangential gas force which slowed and stopped the compressor's forward motion now causes a slight reverse motion starting at a. The tangential gas force in combination with the gas separating force causes radial movement of the orbiting scroll along flat


507


to unload the compressor. The orbiting scroll member's normal path of movement would be from point a to point c and beyond along path d defined by the orbiting radius. Because of the engagement of stop pads


512


and


514


with braking surface


53


, the orbiting scroll is forced to move from point a to point b along a line parallel to the line connecting points m and n. This is due to the oblong configuration of inside surface


504


. Points m and n are defined as the points the hub contacts inside surface


514


before and after movement of the orbiting scroll. The distance between point b and point a (

FIG. 34

) is the gap which is created between the orbiting scroll member wraps and those of the non-orbiting scroll member. This gap unloads the compressor by permitting gas at discharge pressure to flow back through the compressor to a zone of gas at suction pressure. The movement of the orbiting scroll within cam


500


is caused by the initial reverse rotation of the orbiting scroll due to the tangential discharge gas force and by the gas separating forces within the compressor.




When flank separation reaches a predetermined clearance dictated by the design of internal surface


504


, the contact between stop pads


512


and


514


against wall surface


43


quickly dissipates the energy in the orbiting scroll, drive bushing and unloader cam itself, although the shaft is still turning in the reverse direction. The energy built up in these three components during the slight reversing of the compressor is small compared to the energy built up in the shaft. The energy in the shaft must also be dissipated, and this can be done by either impact or friction. By using impact, the back side of crank pin


26


(opposite drive surface


55


) is allowed to hit the already stopped drive bushing. By using friction (the preferred way to dissipate shaft energy) a different approach is taken. Before impact of the crank pin with the already stopped drive bushing occurs, the crankshaft drive surfaces


126


and


128


engage the driven surfaces


122


and


124


on unloader cam


500


and turn it in reverse. However, cam


500


is pinned between scroll hub


48


and wall surface


53


at both stop pads


514


and


512


. The friction at these pads is thus used to dissipate shaft energy as the shaft tries to rotate the cam in reverse. The cam need only turn 10-15° along wall surface


53


before stopping the shaft.




Elimination of the rock-over or flipping requirement of the cam allows for the reduction of θ P thus reducing the coefficient of wall friction required to cause the cam to function properly, as the motion from point a to point b is no longer determined by the flipping of the cam, since it is now determined by the design of the inside surface


504


.




The operation and function of cam


500


during a powered reversal is similar to the operation and function of cam


100


described above.





FIGS. 35 and 36

show another embodiment of the cam of the present invention indicated generally at


600


. Cam


600


is similar to cam


500


except that cam


600


has been provided with an additional stop pad to minimize the deflection of cam


600


at high load conditions.




Cam


600


is generally cup-shaped in overall configuration comprising a cylindrical sidewall


602


having an oblong inside surface


604


which is adapted to be journaled on the outside diameter of hub


48


, and generally flat bottom wall


106


having a pair of drain holes


108


for draining lubricant and foreign matter. One portion of wall


602


is provided with a thickened portion


610


for the purposes of positioning the center of gravity at the desired position similar to thickened portion


510


of cam


500


. Integrally formed on portion


610


is a first stop pad


612


having a radiused surface


613


for frictionally engaging brake surface


53


to prevent reverse rotation. Generally opposite first stop pad


612


is an integrally formed second stop pad


614


having a radiused surface


617


also for frictionally engaging brake surface


53


. First and second stop pads


612


and


614


are positioned circumferentially on cam


600


and adapted such that during operation, stop pads


612


and


614


will contact brake surface


53


essentially simultaneously. The radiused surfaces


613


and


615


have a radius of curvature significantly smaller than the radius of brake surface


53


to eliminate edge contact during high load deflection of cam


600


. This smaller radius of curvature provides a consistent and repeatable friction angle upon contact with brake surface


53


.




A third stop pad


613


is formed integral to cylindrical sidewall


602


and is positioned circumferentially between stop pads


612


and


614


but closer to stop pad


614


. Third stop pad


613


acts as a secondary stop pad to engage brake surface


53


subsequent to the engagement of stop pads


612


and


614


. The engagement of stop pad


613


and brake surface


53


will occur only under high load conditions upon the deflection of cam sidewall


602


. Similar to stop pad


612


and


614


, stop pad


613


has a radius of curvature significantly smaller than the radius of brake surface


53


. In the preferred embodiment, brake surface


53


has a radius of curvature of 29.2 mm, stop pad


612


has a radius of curvature of 23.228 mm, stop pad


613


has a radius of curvature of 23.50 mm and stop pad


614


has a radius of curvature of 21.490 mm.




Oblong inside surface


604


is comprised of three separate radiused surfaces


601


,


603


and


615


. The center of radiused surface


603


is disposed below and to the left, as shown in

FIG. 35

, of the center of radiused surface


601


. In the preferred embodiment, the center of radiused surface


603


is disposed 0.498 mm below and 0.255 mm to the left, as shown in

FIG. 35

, of the center of radiused surface


601


and the center of radiused surface


615


is disposed above and to the right, as shown in

FIG. 35

, of the center of radiused surface


601


. The center of radiused surface


615


is disposed 0.253 mm above and 0.377 mm to the right, as shown in

FIG. 35

, of the center of radiused surface


601


. Radiused surface


601


is intended to be the same radius of curvature as the outside radius of scroll hub


48


. In order to ensure that radiused surface


601


is never smaller than the outside radius of scroll hub


48


, it is specified as being larger than scroll hub


48


by the manufacturing tolerances of each part Radiused surface


603


is slightly larger than radiused surface


601


. Radiused surface


615


is intended to be always smaller than the outside radius of scroll hub


48


in order that the contact point between cam


600


and scroll hub


48


defines a favorable direction for the contact force. In the preferred embodiment, radiused surface


601


has a radius of curvature of 21.50 mm, radiused surface


603


has a radius of curvature of 21.65 mm and radiused surface


615


has a radius of curvature of 21.25 mm. Radiused surfaces


601


and


603


meet at flat section


607


, radiused surfaces


603


and


615


meet at cusp point


605


and radiused surfaces


615


and


601


meet at cusp point


616


. While cusp point


605


and


616


are being defined as points, it is to be understood that a blend radius between the two respective radii can be located at either cusp point


605


or


616


if desired.




Bottom wall


106


of cam


600


is provided with irregularly shaped opening


116


which defines three separate flat driven surfaces


118


,


120


and


122


. Flat driven surfaces


124


and


125


shown on cam


500


have been removed for cam


600


when cam


600


is to be utilized in a single phase compressor as shown in solid lines in FIG.


35


. Driven surfaces


122


,


124


and


125


are provided to allow free rotation during a three-phase miswiring situation. As this is not an issue with a single phase compressor, cam


600


can be manufactured at a lower cost and a lower weight by eliminating stops


122


,


124


and


125


. Stop


122


is included in the single phase design of cam


600


in order to provide stability for the interface between cam


600


and crankshaft


24


. When cam


600


is being incorporated into a three phase compressor, driven surfaces


124


and


125


are added, as shown in phantom in

FIG. 35

, to provide engagement with the shaft driving surface so that free rotation is allowed for possible miswiring situations.




Driven surfaces


118


,


120


and


122


, as well as surfaces


124


and


125


when present, are adapted to be driven by drive surfaces


126


and


128


formed at the top of crankshaft


24


at the base of crankpin


26


. Cam


600


rests on the generally flat top


130


of crankshaft


24


with drive surfaces


126


and


128


engaging driven surfaces


118


and


120


, respectively, in the forward direction of relative rotation, and with drive surfaces


126


and


128


engaging driven surfaces


122


, and


124


or


125


when present, respectively in the reverse direction of rotation. The result is essentially a lost motion positive drive connection between cam


600


and crankshaft


24


.




Cam


600


, similar to cam


100


, functions at compressor shutdown by unloading orbiting scroll member


40


and holding it in check while allowing discharge gas to balance with suction gas. In doing so, the cam prevents discharge gas from driving the compressor in reverse, and thus eliminates the associated shut down noise.




At compressor shut down, an angular deceleration is introduced, similar to that described above for cam


100


, which in turn produces a clockwise moment on cam


600


. This clockwise moment has two components, one associated with the cam mass, and the other associated with the cam rotational inertia. The introduction of these two new components to the force diagram of

FIG. 9

is shown in dotted lines. The mass associated moment is termed F


3


and acts clockwise at cg, and the inertia associated moment is termed M


3


and also acts clockwise on the cam. Initially centrifugal force F


1


was used to create a counterclockwise moment; however, while the counterclockwise moment caused by F


1


decreases as the angular velocity decreases, the clockwise moment caused by F


3


and M


3


remains virtually constant. At some time during deceleration, the counterclockwise moment becomes less than the clockwise moment, and the cam rotates slightly clockwise away from the drive means (see the space between surfaces


118


and


126


and between surfaces


120


and


128


in FIG.


10


). Up to this point, the operation of cam


600


has been identical to the operation of cam


100


. The continued clockwise rotation of cam


600


will eventually cause first stop pad


612


and second stop pad


614


to essentially simultaneously contact braking surface


53


as shown at points


632


in FIG.


36


. Simultaneously with the contact of pads


612


and


614


with braking surface


53


is the contact between the hub and the inside surface


604


of cam


600


at point m. Cam


600


is now in position to unload the orbiting scroll when the compressor finally stops coasting forward and just begins to rotate in the reverse. Due to the elimination of the rock-over feature, the amount of reverse rotation required for unloading is reduced and frictional engagement between pad


614


and brake surface


53


for “flipping” the components is eliminated. The frictional engagement between brake surface


53


and stop pads


612


and


614


is now only required during unloading of the compressor. The friction requirements for unloading are significantly lower than those required for “flipping” of the components of cam


100


.





FIG. 36

represents the position of the components during the unloading of the compressor. The same tangential gas force which slowed and stopped the compressor's forward motion now causes a slight reverse motion starting at a. The tangential gas force in combination with the gas separating force causes radial movement of the orbiting scroll along flat


607


to unload the compressor. The orbiting scroll member's normal path of movement would be from point a to point c and beyond along path d defined by the orbiting radius. Because of the engagement of stop pads


612


and


614


with braking surface


53


, the orbiting scroll is forced to move from point a to point b along a line parallel to the line connecting points m and n. This is due to the oblong configuration of inside surface


604


. Points m and n are defined as the points the hub contacts inside surface


604


before and after movement of the orbiting scroll. The distance between point b and point a (

FIG. 36

) is the gap which is created between the orbiting scroll member wraps and those of the non-orbiting scroll member. This gap unloads the compressor by permitting gas at discharge pressure to flow back through the compressor to a zone of gas at suction pressure. The movement of the orbiting scroll within cam


600


is caused by the initial reverse rotation of the orbiting scroll due to the tangential discharge gas force and by the gas separating forces within the compressor.




When flank separation reaches a predetermined clearance dictated by the design of internal surface


604


, the contact between stop pads


612


and


614


against wall surface


53


quickly dissipates the energy in the orbiting scroll, drive bushing and unloader cam itself, although the shaft is till turning in the reverse direction. The energy built up in these three components during the slight reversing of the compressor is small compared to the energy built up in the shaft. The energy in the shaft must also be dissipated, and this can be done by either impact or friction. By using impact, the back side of crank pin


26


(opposite drive surface


55


) is allowed to hit the already stopped drive bushing. By using friction (the preferred way to dissipate shaft energy) a different approach is taken. Before impact of the crank pin with the already stopped drive bushing occurs, crankshaft drive surfaces


126


and


128


engage the driven surfaces


122


and


124


, when present, on unloader cam


600


and turn it in reverse. However, cam


600


is pinned between scroll hub


48


and wall surface


53


at both stop pads


612


and


614


. The friction at these pads is thus used to dissipate shaft energy as the shaft tries to rotate the cam in reverse. The cam need only turn 10-15° along wall surface


53


before stopping the shaft. Stop pad


613


is added to cam


600


in order to act as a secondary stop pad to engage brake surface


53


subsequent to the engagement of stop pads


612


and


614


. The engagement of stop pad


613


with brake surface


53


will occur during a high load condition upon the deflection of cam sidewall


602


.




Elimination of the rock-over or flipping requirement of the cam allows for the reduction of Θ P thus reducing the coefficient of wall friction required to cause the cam to function properly, as the motion from point a to point b is no longer determined by the flipping of the cam, since it is now determined by the design of the inside surface


604


.




The operation and function of cam


600


during a powered reversal is similar to the operation and function of cam


100


described above.




While it will be apparent that the preferred embodiments of the invention disclosed are well calculated to provide the advantages and features above stated, it will be appreciated that the invention is susceptible to modification, variation and change without departing from the proper scope or fair meaning of the subjoined claims.



Claims
  • 1. A scroll compressor comprising:a first scroll member having a spiral wrap thereon; a second scroll member having a spiral wrap thereon, said spiral wraps being mutually intermeshed; means for causing said scroll members to orbit with respect to one another, whereby said wraps create at least one enclosed space of progressively changing volume between a suction pressure region and a discharge pressure region; a fluid path defined by two components of said scroll compressor, said fluid path extending between said discharge pressure region and said suction pressure region; a biasing member for biasing one of said two components away from the other of said two components to open said fluid path when said compressor is not operating.
  • 2. The scroll compressor according to claim 1 wherein said means for causing said scroll members to orbit with respect to one another comprises a powered rotatable shaft having an eccentric pin on one end for driving one of said first and second scroll members.
  • 3. The scroll compressor according to claim 2 wherein said fluid path is defined by the wraps of said first and second scroll members, said biasing means being disposed between said eccentric pin and said one scroll member to bias said one scroll member in a direction to separate said wraps when said compressor is not operating to open said fluid path.
  • 4. The scroll compressor according to claim 3 wherein said biasing means is sufficiently weak that its effect will be overcome by the centrifugal force of said one scroll member after several revolutions of said shaft.
  • 5. The scroll compressor according to claim 1 further comprising means defining a cavity disposed within one of said scroll members and means for supplying fluid under pressure to said cavity, said one of said two components comprising a seal member disposed to move in said cavity between a first position wherein said seal member is spaced from the other of said two components to open said fluid path and a second position wherein said seal member engages the other of said two components to close said fluid path, said biasing member biasing said seal member into said first position.
  • 6. The scroll compressor according to claim 5 wherein said means for causing said scroll members to orbit with respect to one another comprises a powered rotatable shaft, said biasing means being sufficiently weak that its effect will be overcome by the pressure created by several revolutions of said shaft.
  • 7. A scroll machine comprising:a hermetic shell; an orbiting scroll member disposed in said shell and having a first spiral wrap on one face thereof; a non-orbiting scroll member disposed in said shell and having a second spiral wrap on one face thereof, said spiral wraps being intermeshed with one another; a drive shaft for causing said orbiting scroll member to orbit about an axis with respect to said non-orbiting scroll whereby said wraps will create pockets of progressively changing volume between a suction pressure zone and a discharge pressure zone; a fluid path defined by two components of said scroll machine, said fluid path extending between said discharge pressure zone and said suction pressure zone; a biasing member for biasing one of said two components away from the other of said two components to open said fluid path when said scroll machine is not operating.
  • 8. The scroll machine according to claim 7 wherein said shaft has an eccentric pin on one end for driving said orbiting scroll in an orbital path.
  • 9. The scroll machine according to claim 8 wherein said fluid path is defined by the wraps of said orbiting and non-orbiting scroll members, said biasing member being disposed between said eccentric pin and said orbiting scroll to bias said orbiting scroll in a direction to separate said wraps when said scroll machine is not operating to open said fluid path.
  • 10. The scroll machine according to claim 9 wherein said biasing member is sufficiently weak that its effect will be overcome by the centrifugal force of said orbiting scroll member after several revolutions of said shaft.
  • 11. The scroll machine according to claim 7 further comprising means defining a cavity disposed within one of said scroll members and means for supplying fluid under pressure to said cavity, said one of said two components comprising a seal member disposed to move in said cavity between a first position wherein said seal member is spaced from the other of said two components to open said fluid path and a second position wherein said seal member engages the other of said two components to close said fluid path, said biasing member biasing said seal member into said first position.
  • 12. The scroll machine according to claim 11 wherein said biasing means is sufficiently weak that its effect will be overcome by the pressure created by several revolutions of said shaft.
  • 13. A scroll compressor means including a pair of scrolls one of which being an orbiting scroll, a slider block and a crankshaft wherein said orbiting scroll has a hub with a bore which has an axis and which receives said slider block, and said crankshaft has an axis of rotation and a drive pin which is received in a bore in said slider block, one of said pin and said slider block having a flat surface normally engaged by the other one of said pin and said slider block, said bore in said slider block being larger than said pin and generally coaxial with said bore in said hub and said drive pin acting through said slider block to drive said orbiting scroll during normal operation and said orbiting scroll tending to act through said slider block to drive said drive pin and crankshaft during reverse operation and pressure equalization through said compressor means at shutdown, reverse rotation prevention means comprising:said orbiting scroll and said slider block being movable with respect to said drive pin along said flat surface between a first position in which said orbiting scroll engages the other one of said pair of scrolls during normal operation and a second position in which said orbiting scroll is separated from the other one of said pair of scrolls upon slowing down and any tendency for reverse operation and pressure equalization; centrifugal force produced solely by movement of said orbiting scroll and said slider block during normal operation tends to keep said orbiting scroll and said slider block in said first position; means for causing said orbiting scroll and said slider block to move along said flat surface from said first position to said second position under conditions associated with slowing down and reverse operation whereby said pair of scrolls is separated, an unimpeded flow path is established through said compressor means and reversing torque caused by gas loads is decreased by reduction of orbit radius.
  • 14. The scroll compressor means of claim 13 wherein, said means for causing said orbiting scroll and slider block to move from said first to said second position includes spring means.
  • 15. The scroll compressor means of claim 14 wherein, said spring means acts between said slider block and said drive pin in a manner that tends to radially separate said pair of scrolls.
CROSS REFERENCE TO RELATED APPLICATIONS

This is a division of U.S. patent application Ser. No. 08/401,174, filed Mar. 9, 1995, now U.S. Pat. No. 5,545,019, which is a continuation-in-part of PCT/US93/06307, filed Jul. 2, 1993, which is a continuation-in-part of U.S. Ser. No. 07/970,485, filed Nov. 2, 1992, now abandoned.

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Continuation in Parts (2)
Number Date Country
Parent PCT/US93/06307 Jul 1993 US
Child 08/401174 US
Parent 07/970485 Nov 1992 US
Child PCT/US93/06307 US