Scroll compressor having a divided orbiting scroll end plate

Information

  • Patent Grant
  • 6322340
  • Patent Number
    6,322,340
  • Date Filed
    Wednesday, June 7, 2000
    24 years ago
  • Date Issued
    Tuesday, November 27, 2001
    22 years ago
Abstract
The present invention has as an object providing a scroll compressor that transmits rotation of the eccentric axle side end plate of the orbiting scroll to the involute wrap side end plate with good efficiency, and sufficiently presses the involute wrap side end plate continuously against the fixed scroll without causing friction with the seal member; in order to attain this object, the present invention provides a scroll compressor providing a fixed scroll comprising an end plate and an involute wrap provided on one face of the end plate, and an orbiting scroll comprising and end plate, an engagement part provided on one face of the end plate and accommodating an eccentric axle therein, and an involute wrap provided on the other face of the end plate and forming a plurality of compression chambers by the combination with the involute wrap of the fixed scroll, wherein the end plate of the orbiting scroll is divided along the axial direction thereof into an involute wrap side end plate providing an involute wrap and an eccentric axle side end plate providing the engagement part, and furthermore, wherein a transmission mechanism is provided that permits movement of this involute wrap side end plate in the axial direction with respect to the eccentric axle side end plate but prevents movement in the radial or peripheral directions, and transmits the orbital movement of the eccentric axle side end plate to the involute wrap side end plate.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a scroll compressor, and in particular to a scroll compressor suitable for a vapor compression refrigerating cycle that uses a refrigerant having the supercritical region of carbon dioxide (CO


2


), for example.




2. Description of the Related Art




Recently, a refrigeration cycle using carbon dioxide (referred to hereinbelow as a “carbon dioxide cycle”) as a working gas (refrigerant gas) has been proposed, for example, in Japanese Examined Patent Application, Second Publication, No. Hei 7-18602, as one measure for eliminating the use of Freon (dichlorofluoromethane) as a refrigerant in the vapor compression-type refrigerating cycle. This carbon dioxide cycle is identical to the conventional vapor compression-type refrigerating cycle that uses Freon. That is, as shown by A-B-C-D-A in

FIG. 5

, which shows a carbon dioxide Mollier chart, the carbon dioxide in the gaseous phase is compressed by a compressor (A-B), and this gas-phase carbon dioxide that has been compressed to a high temperature is cooled in a radiator, such as a gas cooler (B-C). Next, the carbon dioxide is decompressed using a decompressor (C-D), the carbon dioxide that has changed to a liquid phase is vaporized (D-A), and an external fluid such as air is cooled by removing its latent heat of vaporization.




However, the critical temperature of carbon dioxide is about 31°, which is low compared to the critical temperature of Freon, the conventional refrigerant. When the external temperature is high, during summer, for example, the temperature of carbon dioxide on the radiator side is higher than its critical temperature. This means that the carbon dioxide does not condense at the radiator outlet side. In

FIG. 5

, this is shown by the fact that the line BC does not cross the saturated liquid line SL. In addition, the state on the radiator output side (point C) is determined by the discharge pressure of the compressor and the temperature of the carbon dioxide at the radiator outlet side. Moreover, the temperature of the carbon dioxide at the radiator outlet side is determined by the radiating capacity of the radiator and the temperature of the uncontrollable external air. Due to this, the temperature at the radiator outlet cannot be substantially controlled. Therefore, the state of the radiator outlet side (point C) can be controlled by the discharge pressure of the compressor, that is, the pressure on the radiator outlet side. This means that in order to guarantee sufficient refrigerating capacity (difference in enthalpy) when the temperature of the external air is high, during summer, for example, as shown by E-F-G-H-E, the pressure on the radiator output side must be high. In order to attain this, the operating pressure of the compressor must be high in comparison to the refrigeration cycle used with conventional Freon. In the case of an air conditioning device for an automobile, for example, the operating pressure of the compressor when using Freon (Trademark R134) is about 3 kg/cm


2


, while in contrast, this pressure must be raised to about 40 kg/cm


2


for carbon dioxide. In addition, the operation stopping pressure when using Freon (Trademark R134) is about 15 kg/cm


2


, while in contrast it must be raised to about 100 kg/cm


2


for carbon dioxide.




Below, referring to

FIG. 6

, a typical scroll compressor as disclosed in Japanese Unexamined Patent Application, First Publication, No. Hei 5-149270, will be explained. As shown in

FIG. 6

, in a casing (not illustrated), a fixed scroll member


100


, an orbiting scroll member


101


, and an eccentric axle


102


are provided.




The fixed scroll


100


is formed by an end plate


100




a


providing a discharge port for discharging the compressor working gas (not illustrated) and an involute wrap


106




b


provided on one face of this end plate


100




a.






The orbiting scroll


101


is formed by an end plate


101




a


comprising an involute wrap side end plate


105


and an eccentric axle side end plate


106


, an involute wrap


101




b


provided on the face of the involute wrap side end plate


105


facing the end plate


100




a


of the fixed scroll, and an engagement part


103


provided on the face of the eccentric axle side end plate


106


not facing the involute wrap side end plate


105


, and accommodating therein the eccentric axle


102


, described below. The involute compression chamber


104


is formed by installing the fixed scroll


100


and the orbiting scroll


101


in the casing such that the involute wrap


100




b


of the fixed scroll


100


and the involute wrap


101




b


of the orbiting scroll


101


intermesh. Thereby, when the orbiting scroll


101


is rotated eccentrically with respect to the fixed scroll


100


by rotating the eccentric axle


102


installed in the engagement part


103


, while the working gas in the casing is compressed in compression chamber


104


, the working gas can be discharged from the discharge port provided on the end plate


100




a


of the fixed scroll


100


.




Moreover, as explained above, a scroll compressor using carbon dioxide as a working gas requires a high revolution and pressure. Thus, there is a concern of a deterioration in capacity due to leakage of the working gas. In order to prevent this, the orbiting scroll


101


presses against the fixed scroll


100


. That is, along the axial direction of the orbiting scroll


101


, the end plate


100




a


thereof is divided into an involute wrap side end plate


105


providing an involute projection


10




b


and an eccentric axle side end plate


106


providing an engagement part


103


. In addition, an sealed space


107


is formed between the involute wrap side end plate


105


and the eccentric axle side end plate


106


. Furthermore, on the involute wrap side end plate


105


, a narrow hole


108


is formed for introducing the high pressure working gas in the compression chamber


104


into the sealed space


107


. Moreover, in

FIG. 6

, reference numeral


109


denotes a seal part for sealing the sealed space


107


.




By adopting this kind of structure, one part of the high pressure working gas in the compression chamber


104


is introduced into the sealed space


107


via the narrow hole


108


, and fills the sealed space


107


. When comparing the upward force operating from the sealed space


107


on the involute wrap side end plate


105


and the downward force operating from the compression chamber


104


on the involute wrap side end plate


105


, the upward force is greater than the downward force, and thus the involute wrap side end plate


105


rises up as a whole and presses against the fixed scroll


100


side. Therefore, the end plate


100




a


of the fixed scroll


100


and the end plate


105


of the orbiting scroll


101


are on intimate contact. Thus, gas leakage from between the fixed scroll


100


and the orbiting scroll


101


is inhibited.




However, in the above-described conventional scroll compressor, the revolution of the eccentric axle side end plate


106


of the orbiting scroll


101


must be transmitted to the involute wrap side end plate


105


via the above-described seal member


109


. Thus, there is the problem of low transmission efficiency.




Thus, the friction on the seal member


109


becomes severe, and there is the problem that the operation of replacing the seal member


109


requires labor.




Furthermore, as described above, in the conventional scroll compressor, a compressed working gas is used, and the involute wrap side end plate


105


is pressed against the fixed scroll


100


side. However, in particular during operation of the scroll compressor, the compression or the working gas does not become sufficiently high, and thus the force pushing the involute wrap side end plate


105


against the fixed scroll


100


is weak and the compression efficiency is low.




In consideration of the above-described problems, it is an object of the present invention to provide a scroll compressor that transmits rotation of the eccentric axle side end plate


106


of the orbiting scroll to the involute wrap side end plate


105


with good efficiency, and sufficiently presses the involute wrap side end plate


105


continuously against the fixed scroll


100


without causing friction with the seal member


109


.




SUMMARY OF THE INVENTION




A first aspect of the present invention is a scroll compressor providing a fixed scroll comprising an end plate and an involute wrap provided on one face of the end plate, and an orbiting scroll comprising and end plate, an engagement part provided on one face of the end plate and accommodating an eccentric axle therein, and an involute wrap provided on the other face of the end face and forming a plurality of compression chambers by the combination with the involute wrap of the fixed scroll, wherein the end plate of the orbiting scroll is divided along the axial direction thereof into an involute wrap side end plate providing an involute wrap and an eccentric axle side end plate providing the engagement part, and furthermore, wherein a transmission mechanism is provided that permits movement of this involute wrap side end plate in the axial direction with respect to the eccentric axle side end plate but prevents movement in the radial or peripheral directions, and transmits the orbital movement of the eccentric axle side end plate to the involute wrap side end plate.




This scroll compressor efficiently transmits the rotation of the eccentric axle side end face to the involute wrap side end face by a transmission means, and can decrease drive loss. Furthermore, because there is no damage to the seal member, maintenance thereof is not necessary.




In particular, preferably the transmission mechanism comprises pin intermitting holes formed parallel to the axial direction on the external perimeter of the involute wrap side end plate and the eccentric axle side end plate and pins fit freely slidably into the pin interfitting holes from the involute wrap side end face or the eccentric side end face side, because the structure will be simplified.




A second aspect of the present invention is a scroll compressor characterized in an elastic member that presses the involute wrap side end face in the direction of the fixed scroll being installed between the involute wrap side end plate and the eccentric axle side end plate.




With this scroll compressor, the involute wrap side end face is continuously pressed against the fixed scroll by the elastic member. That is, a back-pressure applying mechanism that presses the end plate of the orbiting scroll against the fixed scroll side is provided on the orbiting scroll. Thereby, even during the beginning of the operation of the scroll compressor, no leakage of gas from the compression chamber occurs, and thus, the compression efficiency becomes high. Furthermore, with this scroll compressor, both the back-pressure applying mechanism and the transmission mechanism having an axially compliant structure are provided on the orbiting scroll side. When the scroll compressor wherein the fixed scroll as a whole has a floating structure and a back-pressure block is provided on the back face of the fixed scroll is compared to the above-described scroll compressor, in the above-described scroll compressor the high pressure compression chamber can be made compact, and thus the result is a housing having a reduced size. In particular, preferably an inexpensive flat spring can be used as the elastic member.




A third aspect of the invention is a scroll compressor characterized in sealed spaces being formed between the involute wrap side end plate and the eccentric axle side end plate, and furthermore, an introduction hole is formed in order to introduce working gas in the compression chamber to the involute wrap side end plate.




According to this scroll compressor, in addition to the elastic member, the involute wrap side end plate is pressed against the fixed scroll by the working gas in the compression chamber.




In particular, preferably two sealed spaces are formed, and the working gas in the middle-pressure compression chamber is introduced into one sealed space and the working gas in the high-pressure compression chamber is introduced into the other sealed space.




A fourth aspect of the invention is a scroll compressor having a high operation pressure applied, for example, to a refrigeration cycle using carbon dioxide as the working gas.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a longitudinal cross-sectional drawing showing a first embodiment of the scroll compressor according to the present invention.





FIG. 2

is an enlarged cross-sectional drawing of the orbiting scroll shown in FIG.


1


.





FIGS. 3A and 3B

are cross-sectional drawings showing another example of an orbiting scroll, and show the orbiting scroll cut in mutually orthogonal directions.





FIGS. 3C

,


3


D, and


3


E are drawings showing another example of the orbiting scroll, and are respectively a planar drawing showing the involute wrap side end plate, a planar drawing showing the eccentric axle side end plate, and a planar drawing showing the flat spring.





FIG. 4

is a schematic drawing showing a vapor compression type refrigeration cycle.





FIG. 5

is a Mollier chart for carbon dioxide.





FIG. 6

is a cross-sectional drawing the essential parts of a conventional scroll compressor.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




Next, an embodiment of the scroll compressor of the present invention will be explained referring to the drawings.




First, please refer to

FIG. 4

for the carbon dioxide cycle for the scroll compressor of the present invention. The carbon dioxide cycles shown in

FIG. 4

applies, for example, to an air-conditioning system for an automobile.




In

FIG. 4

, reference numeral


1


denotes the scroll compressor that compresses carbon dioxide that is in a gaseous state. The scroll compressor


1


is driven by receiving drive power from a drive source such as an engine (not illustrated). Reference numeral


1




a


denotes a radiator such as a gas cooler that cools the carbon dioxide that has been compressed by the scroll compressor


1


by heat exchange with the external air. Reference numeral


1




b


denotes a pressure control valve that controls the pressure of the radiator


1




a


outlet side according to the temperature of the carbon dioxide on the radiator


1




a


outlet side. Reference numeral


1




c


is a metering device. The carbon dioxide is decompressed by the pressure control valve


1




b


and the metering device


1




c,


and the carbon dioxide changes to a gas-liquid two-phase state at low temperature and low pressure. Reference numeral


1




d


shows a vaporizer such as a heat sink that serves as an air-cooling mechanism in an automobile cabin. When the liquid-gas two-phase carbon dioxide at low temperature and low pressure is vaporized, that is, evaporated, in the vaporizer, the air in the automobile cabin is cooled by removing the latent heat of vaporization from the air in the automobile cabin. Reference numeral


1




e


denotes an accumulator that temporarily accumulates the gas-phase carbon dioxide. The scroll compressor


1


, the radiator


1




a,


the pressure control valve


1




b,


the metering device


1




c,


the vaporizer


1




d,


and the accumulator


1




e


are respectively connected by conduit


1




f


to form a closed system.




Next, a preferred embodiment of the above-described scroll compressor will be explained referring to FIG.


1


. The housing (casing)


1


A of the scroll compressor


1


is formed by a cup-shaped case body


2


and a front case (crankshaft case)


4


fastened thereto by a bolt


3


. The crankshaft


5


passes through the front case


4


, and is supported freely-rotatably in the front case


4


via a main bearing


6


and a sub-bearing


7


. The revolution of the automobile engine (not illustrated) is transmitted via a well-known electromagnetic clutch


32


to the crankshaft


5


. Moreover, reference numerals


32




a


and


32




b


respectively denote the coil and pulley of the electromagnetic clutch


32


.




Inside the housing


1


A, the orbiting scroll member


9


and the fixed scroll member


8


are disposed. Furthermore, an Oldham ring


27


is installed between the fixed scroll


8


and the orbiting scroll


9


that prevents autorotation of the orbiting scroll


9


and permits orbiting of the orbiting scroll


9


with respect to the fixed scroll


8


.




The fixed scroll


8


comprises an end plate


10


and an involute wrap


11


provided on the inside face thereof This end plate


10


is anchored to the case body


2


by a bolt


12


. In addition, on the outer peripheral face of the end plate


10


, a groove is formed for installing of an O-ring


14


, and an O-ring


14


is disposed in this groove. This O-ring


14


is in intimate contact with the inner peripheral face of the case body. Thereby, the inside of the case body


2


is divided into a low pressure chamber (intake chamber)


15


and a high pressure chamber (discharge chamber)


16


. Furthermore, on the end plate


10


, a discharge port


34


is formed, and a discharge valve


35


is installed for opening and closing this discharge port


34


.




The orbiting scroll


9


is formed by an end plate


17


comprising an involute wrap side end plate


13




a


and an eccentric axle side end plate


13




b,


and an involute wrap


18


provided on the inner face thereof. This involute wrap


18


has a form substantially identical to the involute wrap


11


of the fixed scroll


8


. The respective involute wraps


18


and


11


of the orbiting scroll


9


and the fixed scroll


8


are installed in the casing


1


A so as to be eccentric by the radius of the rotation orbit, and mesh by being offset by a rotation phase by 180°. Thereby, the side faces of the involute wraps


11


and


18


are in intimate contact at a plurality of locations. In addition, the tip seal (not illustrated) installed on the end plate of the involute wrap


11


of fixed scroll


8


is in intimate contact with the inner face of the involute wrap side end plate


13




a


of the orbiting scroll


9


. Thereby, a plurality of compression chambers


21




a


and


21




b


that are substantially point symmetrical with respect to the center of the involute wraps


11


and


18


are formed. Moreover, compression chambers


21




a


and


21




b


are middle pressure compression chambers while compression chamber


21




c


is a high pressure compression chamber.




Furthermore, on the center part of the external face of the eccentric axle side end plate


13




b


of the orbiting scroll


9


, a cylindrical engagement part (boss)


22


is formed. Inside this engagement part


22


, a drive bush


23


is accommodated freely rotatably via an orbiting bearing (drive bearing)


24


that also acts as a radial bearing. Furthermore, an eccentric axle


26


extending from the inner end of the crankshaft


5


is freely rotatably fit in a through hole


25


formed in the drive bush


23


. In addition, between the outer peripheral edge of the outer face of the end plate


17


of the orbiting scroll


9


and the front case


4


, a thrust ball bearing


19


is disposed in order to support the orbiting scroll


9


.




On the external periphery of the crankshaft


5


, a mechanical seal


28


, which is a well-known shaft seal, is disposed. This mechanical seal


28


is formed from a sheet ring


28




a,


anchored in the front case


4


, and a trailing ring


28




b


that rotates with the crankshaft


5


. This trailing ring


28




b


is pressed against the sheet ring


28




a


by the urging member


28




c.


Thereby, the trailing ring


28




b


slides with respect to the sheet ring


28




a


along with the rotation of the crankshaft


5


.




Below, the characteristic parts of the scroll compressor


1


are explained referring to FIG.


2


.




As briefly explained above, the end plate


17


of the orbiting scroll


9


is formed by an involute wrap side end plate


13




a


and an eccentric axle side end plate


13




b


which divide in the axial direction of the orbiting scroll


9


. The involute wrap side end plate


13




a


is provided with an involute projection


18


and the eccentric axle side end plate


13




b


is provided with a boss


22


that is an engagement part for the eccentric axle


26


.




The involute wrap side end plate


13




a


is attached freely movably on the eccentric axle side end plate


13




b


by a plurality of pins


40




a


on the fixed scroll


10


side. In addition, the rotation of the eccentric axle side end plate


13




b


can be efficiently transmitted to the involute wrap side end plate


13




a


via the plurality of pins


40




a.


More precisely, on the outer peripheral parts of the involute wrap side end plate


13




a


and the eccentric axle side end plate


13




b,


pin interfitting holes


40




b


for insertion of the plurality of the pins


40




a


are formed in parallel in the axial direction. The pins


40




a


are fit into these pin interfitting holes


40




b


freely slidably from the involute wrap side end plate


13




a


to the eccentric axle side end plate


13




b.


A transmission mechanism


40


is formed by these pins


40




a


and pin interfitting holes


40




b.


This transmission mechanism


40


permits the movement of the involute wrap side end plate


13




a


in the axial direction with respect to the eccentric axle side end plate


13




b,


and prevents the movements in the radial and peripheral directions. Furthermore, the orbiting movement of the eccentric axle side end plate


13




b


is transmitted to the involute wrap side end plate


13




a.


Moreover, in this structure, the pins


40




a


can also be inserted contrariwise from the eccentric axle side end plate


13




b


to the involute wrap side end plate


13




a.






In addition, a flat spring


41


is disposed between the external periphery of the involute wrap side end plate


13




a


and the external periphery of the eccentric axle side end plate


13




b.


This flat spring


41


is an elastic member that pushes the involute wrap side end plate


13




a


against the fixed scroll


8


. That is, the involute wrap side end plate


13




a


has an axial direction compliance support structure (floating structure) in its axial direction.




A first sealed space


43


and a second sealed space


44


are formed between the face


14




a


of the involute wrap side end plate


13




a


facing the eccentric axle side end plate


13




b


and the face


14




a


of the eccentric axle side end plate


13




b


facing the involute wrap side end plate


13




a.


More precisely, on the center part of the face


14




a


of the involute wrap side end plate


13




a


a convex part


43




a


is formed. On the center part of the face


14




b


of the eccentric axle side end plate


13




b,


a concave part


43




b


is formed such that a first sealed space


43


is formed having a certain width with respect to the convex part


43




a


of the involute wrap side end plate


13




a.


In addition, an annular concave part


44




a


is formed on the periphery of the convex part


43




a


of the involute wrap side end plate


13




a.


In contrast, on the eccentric axle side end plate


13




b


an annular convex part


44




b


is formed such that a second sealed space


44


is formed having a certain width with respect to the concave part


44




a


of the involute wrap side end plate


13




a.


Furthermore, on the external peripheral step of the convex part


43




a,


a first annular seal


45


having a U-shaped cross-section is formed. Thereby, the above-described sealed space


43


is formed. In addition, similarly, a second annular seal


46


having a U-shaped cross section is attached on the external peripheral step part of the concave part


44




a.


Thus, the above-described sealed space


44


is formed.




Furthermore, on the involute wrap side end plate


13




a,


a high pressure introduction hole


47


for communication between the first sealed space


43


and the high pressure part


21




c


of the compression chamber (refer to

FIG. 1

) and a middle pressure introduction hole


48


for communication between the second sealed space


44


and the middle pressure part


21




a


(refer to

FIG. 1

) of the compression chamber are formed. Moreover, the second sealed space


44


an the middle pressure introduction hole


48


need not be provided.




Below, the operation of the scroll compressor


1


will be explained.




Current passes through the coil


32




a


of the electromagnetic clutch


32


, and the rotation of the automobile engine is transmitted to the crankshaft


5


. Then the rotation of the crankshaft


5


is transmitted to the orbiting scroll member


9


via the orbiting drive mechanism comprising the eccentric axle


26


, and through hole


25


, the drive bush


23


, the orbiting bearing


24


, and the boss


22


. The orbiting scroll member


9


is prevented from autorotation by the Oldham ring


27


, which is an anti-rotation device, and moves in orbital rotation on a circular orbit whose radius is the eccentricity ρ of the eccentric axle


26


. Because the orbiting scroll member


9


and the fixed scroll member


8


are disposed eccentrically, the involute wraps


11


and


18


contact each other at a plurality of locations at which the vertical line extending the whole height of the involute wrap


11


of the fixed scroll member


8


is in contact with the vertical line extending the whole height of the involute wrap


18


of the orbiting scroll member


9


. Thereby, a plurality of compression spaces


21




a


and


21




b


are formed. When the orbiting scroll member


9


orbits, the contacting locations gradually move toward the centers of the involute wraps


11


and


18


. Thereby, as the orbiting scroll member


9


orbits, the compressed spaces


21




a


and


21




b


made by the contacting involute wraps


11


and


18


move towards the center of the involute wraps


11


and


18


while the volume of the compressed spaces


21




a


and


21




b


decreases. Accompanying the above, the working gas that flows to the intake chamber


15


through the intake opening (not illustrated) flows into the sealed space


21




a


from the outer terminal opening part (refer to arrow A in

FIG. 1

) between both of the involute wraps


11


and


18


, and reaches the center part


21




c


while being compressed. From here, the working gas passes through the discharge port


34


formed in the end plate


10


of the fixed scroll member


8


, pushes open the discharge valve


35


, and is discharged from the high pressure chamber


16


. Subsequently, the discharge gas flows out from the discharge opening


38


. Thereby, the working gas that is a fluid introduced from the intake chamber


15


due to the orbiting of the orbiting scroll member


9


is compressed in the sealed spaces


21




a


and


21




b,


and the obtained pressurized gas is discharged. The current flowing to the coil


32




a


of the electromagnetic clutch


32


is cut, and when the transmission of the rotational force to the crankshaft


5


ceases, the motion of the open-type compressor


1


is stopped. In addition, the when the current again runs to the coil


32




a


of the electromagnetic clutch


32


, the scroll compressor


1


restarts.




Moreover, one part of the working gas that is compressed to high pressure by being compressed in the high pressure part


21




a


of the compression chamber is introduced into the first sealed space


43


via the high pressure introduction hole


47


, and fills the space. The amount of high pressure working gas introduced into the first sealed space


43


is set so that the axial pressure applied from the first sealed space


43


to the involute wrap side end plate


13




a


is larger than the maximum value of the axial pressure applied from the compression chamber to the involute wrap side end plate


13




a.


Referring to

FIG. 2

to explain this, the amount of the high pressure working gas introduced into the first sealed space


43


is such that the upward pressure applied to the involute wrap side end plate


13




a


from below is larger than the downward pressure applied to the involute wrap side end plate


13




a


from above.




Assuming that the area of the first sealed space


43


is R, and that the high pressure working gas from the high pressure introduction hole


47


is introduced at a discharge pressure Pd, then the force F


1


in the upward axial direction acting on the involute warp side end plate


13




a


from the first sealed space


43


is represented by the following equation:








F




1


=(


Pd−Ps


)×R






(where Ps is the intake pressure).




As explained above, in the involute wrap side end plate


13




a,


not only the upward force, but the pressure from the compression chamber to the involute wrap side end plate


13




a,


that is, the downward force F


2


, is applied simultaneously. Here, if the area R of the first sealed space


43


is set such that F


1


>F


2


, then the involute wrap side end plate


13




a


contributes a back pressure from the first sealed space


43


, and is pressed against the fixed scroll


8


. The second sealed space


44


acts in the same manner as the first sealed space


43


. As a result, the tip seal (not illustrated) embedded in the end face of the involute wrap


11


of the fixed scroll


8


comes into intimate contact with the inside of the end plate


17


of the orbiting scroll


9


. Simultaneously, the tip seal (not illustrated) embedded in the end face of the involute wrap


18


of the orbiting scroll


9


also becomes in intimate contact with the inside of the end plate


10


of the fixed scroll


8


, and the leakage of the working gas from the compression spaces is prevented.




In the present embodiment, the rotation of the eccentric axle side end plate


13




b


of the orbiting scroll


9


is efficiently transmitted to the involute wrap side end plate


13




a


via the transmission means


40


comprising a plurality of pins


40




a


and pin holes


40




b


into which these pins


40




a


are inserted.




In addition, in particular during operation of the scroll compressor


1


, the pressure of the compressed working gas does not become sufficiently high. Due to this, the effect of the pack pressure application that presses the involute side end plate


13




a


against the fixed scroll


10


is low. However, even in this sort of case, the flat spring


41


continuously presses the involute wrap side end late


13




a


against the fixed scroll


8


, and thereby leakage of the working gas is reliably prevented, and thus the compression efficiency can be improved.




Furthermore, both the pack pressure application structure in which, in the orbiting scroll


9


, the involute wrap side end plate


13




a


of the orbiting scroll


9


is pressed against the fixed scroll


10


side and the axial compliance structure were used. The fixed scroll


10


as a whole was given a floating structure, and because the fixed scroll


10


is made to be in intimate contact with the orbiting scroll


9


, when the scroll compressor provided with back pressure block on the back face of the fixed scroll


10


is compared to the scroll compressor of the present embodiment, the scroll compressor of the present embodiment has the advantages that the high pressure chamber can be made smaller, and as a result the housing can be reduced in size.





FIGS. 3A and 3B

are drawings for showing another example of the axial compliance support structure (floating structure) preferably used on the involute wrap side end plate


13




a.


These are cross-sectional drawings showing the orbiting scroll


9


when cut in mutually perpendicular directions. Between the involute wrap side end plate


13




a


shown in FIG.


3


C and the eccentric axle side end plate


13




b


shown in

FIG. 3D

, the ring-shaped flat spring


50


shown in

FIG. 3E

is provided as an elastic member. This flat spring


50


is disposed between the involute wrap side end plate


13




a


and the eccentric axle side end plate


13




b,


and then a plurality of bolts


51


are anchored by being inserted alternately in the peripheral direction from the involute wrap side end plate


13




a


and the eccentric axle side end plate


13




b.






More precisely, as shown in

FIG. 3D

, on the outside peripheral portion of the eccentric axle side end plate


13




b,


a plurality of screw holes


52


(four in this example), are formed at equal intervals along the peripheral direction. Furthermore, between a screw hole


52


and a screw hole


52


, a notch


52




a


is formed in order to prevent the screw holes


52


formed on the involute wrap side end plate


13




a


from being covered when the involute wrap side end plate


13




a


and the eccentric axle side end plate


13




b


are displaced over one another.




In addition, as shown in

FIG. 3C

, on the outside peripheral portion of the involute wrap side end plate


13




a,


a plurality of screw holes


53


(four in this example) are formed at equal intervals along the peripheral direction. Furthermore, between the screw hole


53


and screw hole


53


, a notch


54


is formed in order to prevent the screw holes


52


formed on the eccentric axle side end plate


13




b


from being covered when the involute wrap side end plate


13




a


and the eccentric axle side end plate


13




b


are disposed over one another.




Furthermore, as shown in

FIG. 3E

, on the flat spring


50


, through holes


55


are formed at eight equal intervals in the peripheral direction conforming to the screw holes


53


formed on the involute wrap side end plate


13




a


and the screw holes


52


formed on the eccentric axle side end plate


13




b.






The eight bolts


51


pass through the through holes


55


of the flat spring


50


from alternately opposite directions, that is, the bolts


51


are inserted alternating from the involute wrap side end plate


13




a


and then from the eccentric axle side end plate


13




b.


In other words, in each screw hole


52


of the eccentric axle side end plate


13




b,


the bolts


51


are inserted and engaged from the involute wrap side end plate


13




a.


Additionally, in the screw holes


53


of the involute wrap side end plate


13




a,


the bolts


51


are inserted and engaged from the eccentric axle side end plate


13




b.






By using this structure, the involute wrap side end plate


13




a


can be moved with respect to the eccentric axle side end plate


13




b


in the axial direction up to the limit of the flexible tolerance of the flat spring


50


. The rotation of the eccentric axle side end plate


13




b


is transmitted to the involute wrap side end plate


13




a


via the transmission mechanism comprising the bolts


51


and the flat spring


50


.




Moreover, in

FIG. 3A

to

FIG. 3C

, the sealed space and the high pressure introduction holes formed between the involute wrap side end plate


13




a


and the eccentric axle side end plate


13




b


are the same as those in

FIG. 2

, and are not illustrated.




Furthermore, in the above-described embodiment, a carbon dioxide cycle using carbon dioxide as a working gas is adopted in an open compressor, but the invention is not limited thereby, and can be applied to a vapor compression refrigeration cycle using a typical working gas such as Freon.



Claims
  • 1. A scroll compressor comprising:a fixed scroll including an end plate and an involute wrap provided on one face of the end plate of the fixed scroll; an orbiting scroll including an end plate including an involute wrap side end plate and an eccentric axle side end plate, the eccentric axle side end plate having an engagement part provided on one face and accommodating an eccentric axle therein, and the involute wrap side end plate having an involute wrap forming a plurality of compression chambers with the involute wrap of the fixed scroll; transmission means for transmitting orbital movement of the eccentric axle side end plate to the involute wrap side end plate; and a flat spring configured to urge the involute wrap side end plate toward the fixed scroll and installed between the involute wrap side end plate and the eccentric axle side end plate.
  • 2. A scroll compressor according to claim 1, wherein said transmission means includes a plurality of pin interfitting holes formed parallel to the axial direction on a perimeter of the involute wrap side end plate and the eccentric axle side end plate and a plurality of pins each configured to fit freely slidably into a respective one of the plurality of pin interfitting holes from at least one of the involute wrap side end plate and the eccentric side end face side.
  • 3. A scroll compressor according to claim 2, wherein the working gas is carbon dioxide.
  • 4. A scroll compressor according to claim 1, wherein:said involute wrap side end plate and the eccentric axle side end plate form a plurality of sealed spaces; and the involute wrap side end plate has an introduction hole configured to introduce working gas in the compression chamber.
  • 5. A scroll compressor according to claim 4, wherein:said plurality of sealed spaces comprises two seal spaces; and one of the two seal spaces is configured to introduce the working gas in the middle-pressure compression chamber and other one of the two seal spaces is configured to introduce the working gas in the high-pressure compression chambers.
  • 6. A scroll compressor comprising:a fixed scroll including an end plate and an involute wrap provided on one face of the end plate of the fixed scroll; an orbiting scroll including an end plate including an involute wrap side end plate and an eccentric axle side end plate, the eccentric axle side end plate having an engagement part provided on one face and accommodating an eccentric axle therein, and the involute wrap side end plate having an involute wrap forming a plurality of compression chambers with the involute wrap of the fixed scroll; a transmission mechanism configured to allow the involute wrap side end plate to move in an axial direction of the eccentric axle and prevent the involute wrap side end plate from moving in a radial direction while transmitting orbital movement of the eccentric axle side end plate to the involute wrap side end plate; and a flat spring configured to urge the involute wrap side end plate toward the fixed scroll and installed between the involute wrap side end plate and the eccentric axle side end plate.
  • 7. A scroll compressor according to claim 6, wherein said transmission mechanism comprises a plurality of pin interfitting holes formed parallel to the axial direction on a perimeter of the involute wrap side end plate and the eccentric axle side end plate and a plurality of pins each configured to fit freely slidably into a respective one of the plurality of pin intermitting holes from at least one of the involute wrap side end plate and the eccentric side end face side.
  • 8. A scroll compressor according to claim 6, wherein the working gas is carbon dioxide.
  • 9. A scroll compressor according to claim 6, wherein:said involute wrap side end plate and the eccentric axle side end plate form a plurality of sealed spaces; and the involute wrap side end plate has an introduction hole configured to introduce working gas in the compression chamber.
  • 10. A scroll compressor according to claim 9, wherein:said plurality of sealed spaces comprises two seal spaces; and one of the two seal spaces is configured to introduce the working gas in the middle-pressure compression chamber and other one of the two seal spaces is configured to introduce the working gas in the high-pressure compression chambers.
Priority Claims (1)
Number Date Country Kind
11-161690 Jun 1999 JP
US Referenced Citations (4)
Number Name Date Kind
4993928 Fraser, Jr. Feb 1991
5044904 Richardson, Jr. Sep 1991
5088906 Richardson, Jr. Feb 1992
5593295 Hill Jan 1997
Foreign Referenced Citations (8)
Number Date Country
196 42 798 Nov 1997 DE
57-68579 Apr 1982 JP
1-44911 Oct 1989 JP
3-138474 Jun 1991 JP
3-138475 Jun 1991 JP
5-149270 Jun 1993 JP
59-79091 May 1984 JP
WO 9512759 May 1995 WO