Information
-
Patent Grant
-
6322340
-
Patent Number
6,322,340
-
Date Filed
Wednesday, June 7, 200024 years ago
-
Date Issued
Tuesday, November 27, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Oblon, Spivak, McClelland, Maier & Neustadt, P.C.
-
CPC
-
US Classifications
Field of Search
US
- 418 552
- 418 554
- 418 555
- 418 57
-
International Classifications
-
Abstract
The present invention has as an object providing a scroll compressor that transmits rotation of the eccentric axle side end plate of the orbiting scroll to the involute wrap side end plate with good efficiency, and sufficiently presses the involute wrap side end plate continuously against the fixed scroll without causing friction with the seal member; in order to attain this object, the present invention provides a scroll compressor providing a fixed scroll comprising an end plate and an involute wrap provided on one face of the end plate, and an orbiting scroll comprising and end plate, an engagement part provided on one face of the end plate and accommodating an eccentric axle therein, and an involute wrap provided on the other face of the end plate and forming a plurality of compression chambers by the combination with the involute wrap of the fixed scroll, wherein the end plate of the orbiting scroll is divided along the axial direction thereof into an involute wrap side end plate providing an involute wrap and an eccentric axle side end plate providing the engagement part, and furthermore, wherein a transmission mechanism is provided that permits movement of this involute wrap side end plate in the axial direction with respect to the eccentric axle side end plate but prevents movement in the radial or peripheral directions, and transmits the orbital movement of the eccentric axle side end plate to the involute wrap side end plate.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a scroll compressor, and in particular to a scroll compressor suitable for a vapor compression refrigerating cycle that uses a refrigerant having the supercritical region of carbon dioxide (CO
2
), for example.
2. Description of the Related Art
Recently, a refrigeration cycle using carbon dioxide (referred to hereinbelow as a “carbon dioxide cycle”) as a working gas (refrigerant gas) has been proposed, for example, in Japanese Examined Patent Application, Second Publication, No. Hei 7-18602, as one measure for eliminating the use of Freon (dichlorofluoromethane) as a refrigerant in the vapor compression-type refrigerating cycle. This carbon dioxide cycle is identical to the conventional vapor compression-type refrigerating cycle that uses Freon. That is, as shown by A-B-C-D-A in
FIG. 5
, which shows a carbon dioxide Mollier chart, the carbon dioxide in the gaseous phase is compressed by a compressor (A-B), and this gas-phase carbon dioxide that has been compressed to a high temperature is cooled in a radiator, such as a gas cooler (B-C). Next, the carbon dioxide is decompressed using a decompressor (C-D), the carbon dioxide that has changed to a liquid phase is vaporized (D-A), and an external fluid such as air is cooled by removing its latent heat of vaporization.
However, the critical temperature of carbon dioxide is about 31°, which is low compared to the critical temperature of Freon, the conventional refrigerant. When the external temperature is high, during summer, for example, the temperature of carbon dioxide on the radiator side is higher than its critical temperature. This means that the carbon dioxide does not condense at the radiator outlet side. In
FIG. 5
, this is shown by the fact that the line BC does not cross the saturated liquid line SL. In addition, the state on the radiator output side (point C) is determined by the discharge pressure of the compressor and the temperature of the carbon dioxide at the radiator outlet side. Moreover, the temperature of the carbon dioxide at the radiator outlet side is determined by the radiating capacity of the radiator and the temperature of the uncontrollable external air. Due to this, the temperature at the radiator outlet cannot be substantially controlled. Therefore, the state of the radiator outlet side (point C) can be controlled by the discharge pressure of the compressor, that is, the pressure on the radiator outlet side. This means that in order to guarantee sufficient refrigerating capacity (difference in enthalpy) when the temperature of the external air is high, during summer, for example, as shown by E-F-G-H-E, the pressure on the radiator output side must be high. In order to attain this, the operating pressure of the compressor must be high in comparison to the refrigeration cycle used with conventional Freon. In the case of an air conditioning device for an automobile, for example, the operating pressure of the compressor when using Freon (Trademark R134) is about 3 kg/cm
2
, while in contrast, this pressure must be raised to about 40 kg/cm
2
for carbon dioxide. In addition, the operation stopping pressure when using Freon (Trademark R134) is about 15 kg/cm
2
, while in contrast it must be raised to about 100 kg/cm
2
for carbon dioxide.
Below, referring to
FIG. 6
, a typical scroll compressor as disclosed in Japanese Unexamined Patent Application, First Publication, No. Hei 5-149270, will be explained. As shown in
FIG. 6
, in a casing (not illustrated), a fixed scroll member
100
, an orbiting scroll member
101
, and an eccentric axle
102
are provided.
The fixed scroll
100
is formed by an end plate
100
a
providing a discharge port for discharging the compressor working gas (not illustrated) and an involute wrap
106
b
provided on one face of this end plate
100
a.
The orbiting scroll
101
is formed by an end plate
101
a
comprising an involute wrap side end plate
105
and an eccentric axle side end plate
106
, an involute wrap
101
b
provided on the face of the involute wrap side end plate
105
facing the end plate
100
a
of the fixed scroll, and an engagement part
103
provided on the face of the eccentric axle side end plate
106
not facing the involute wrap side end plate
105
, and accommodating therein the eccentric axle
102
, described below. The involute compression chamber
104
is formed by installing the fixed scroll
100
and the orbiting scroll
101
in the casing such that the involute wrap
100
b
of the fixed scroll
100
and the involute wrap
101
b
of the orbiting scroll
101
intermesh. Thereby, when the orbiting scroll
101
is rotated eccentrically with respect to the fixed scroll
100
by rotating the eccentric axle
102
installed in the engagement part
103
, while the working gas in the casing is compressed in compression chamber
104
, the working gas can be discharged from the discharge port provided on the end plate
100
a
of the fixed scroll
100
.
Moreover, as explained above, a scroll compressor using carbon dioxide as a working gas requires a high revolution and pressure. Thus, there is a concern of a deterioration in capacity due to leakage of the working gas. In order to prevent this, the orbiting scroll
101
presses against the fixed scroll
100
. That is, along the axial direction of the orbiting scroll
101
, the end plate
100
a
thereof is divided into an involute wrap side end plate
105
providing an involute projection
10
b
and an eccentric axle side end plate
106
providing an engagement part
103
. In addition, an sealed space
107
is formed between the involute wrap side end plate
105
and the eccentric axle side end plate
106
. Furthermore, on the involute wrap side end plate
105
, a narrow hole
108
is formed for introducing the high pressure working gas in the compression chamber
104
into the sealed space
107
. Moreover, in
FIG. 6
, reference numeral
109
denotes a seal part for sealing the sealed space
107
.
By adopting this kind of structure, one part of the high pressure working gas in the compression chamber
104
is introduced into the sealed space
107
via the narrow hole
108
, and fills the sealed space
107
. When comparing the upward force operating from the sealed space
107
on the involute wrap side end plate
105
and the downward force operating from the compression chamber
104
on the involute wrap side end plate
105
, the upward force is greater than the downward force, and thus the involute wrap side end plate
105
rises up as a whole and presses against the fixed scroll
100
side. Therefore, the end plate
100
a
of the fixed scroll
100
and the end plate
105
of the orbiting scroll
101
are on intimate contact. Thus, gas leakage from between the fixed scroll
100
and the orbiting scroll
101
is inhibited.
However, in the above-described conventional scroll compressor, the revolution of the eccentric axle side end plate
106
of the orbiting scroll
101
must be transmitted to the involute wrap side end plate
105
via the above-described seal member
109
. Thus, there is the problem of low transmission efficiency.
Thus, the friction on the seal member
109
becomes severe, and there is the problem that the operation of replacing the seal member
109
requires labor.
Furthermore, as described above, in the conventional scroll compressor, a compressed working gas is used, and the involute wrap side end plate
105
is pressed against the fixed scroll
100
side. However, in particular during operation of the scroll compressor, the compression or the working gas does not become sufficiently high, and thus the force pushing the involute wrap side end plate
105
against the fixed scroll
100
is weak and the compression efficiency is low.
In consideration of the above-described problems, it is an object of the present invention to provide a scroll compressor that transmits rotation of the eccentric axle side end plate
106
of the orbiting scroll to the involute wrap side end plate
105
with good efficiency, and sufficiently presses the involute wrap side end plate
105
continuously against the fixed scroll
100
without causing friction with the seal member
109
.
SUMMARY OF THE INVENTION
A first aspect of the present invention is a scroll compressor providing a fixed scroll comprising an end plate and an involute wrap provided on one face of the end plate, and an orbiting scroll comprising and end plate, an engagement part provided on one face of the end plate and accommodating an eccentric axle therein, and an involute wrap provided on the other face of the end face and forming a plurality of compression chambers by the combination with the involute wrap of the fixed scroll, wherein the end plate of the orbiting scroll is divided along the axial direction thereof into an involute wrap side end plate providing an involute wrap and an eccentric axle side end plate providing the engagement part, and furthermore, wherein a transmission mechanism is provided that permits movement of this involute wrap side end plate in the axial direction with respect to the eccentric axle side end plate but prevents movement in the radial or peripheral directions, and transmits the orbital movement of the eccentric axle side end plate to the involute wrap side end plate.
This scroll compressor efficiently transmits the rotation of the eccentric axle side end face to the involute wrap side end face by a transmission means, and can decrease drive loss. Furthermore, because there is no damage to the seal member, maintenance thereof is not necessary.
In particular, preferably the transmission mechanism comprises pin intermitting holes formed parallel to the axial direction on the external perimeter of the involute wrap side end plate and the eccentric axle side end plate and pins fit freely slidably into the pin interfitting holes from the involute wrap side end face or the eccentric side end face side, because the structure will be simplified.
A second aspect of the present invention is a scroll compressor characterized in an elastic member that presses the involute wrap side end face in the direction of the fixed scroll being installed between the involute wrap side end plate and the eccentric axle side end plate.
With this scroll compressor, the involute wrap side end face is continuously pressed against the fixed scroll by the elastic member. That is, a back-pressure applying mechanism that presses the end plate of the orbiting scroll against the fixed scroll side is provided on the orbiting scroll. Thereby, even during the beginning of the operation of the scroll compressor, no leakage of gas from the compression chamber occurs, and thus, the compression efficiency becomes high. Furthermore, with this scroll compressor, both the back-pressure applying mechanism and the transmission mechanism having an axially compliant structure are provided on the orbiting scroll side. When the scroll compressor wherein the fixed scroll as a whole has a floating structure and a back-pressure block is provided on the back face of the fixed scroll is compared to the above-described scroll compressor, in the above-described scroll compressor the high pressure compression chamber can be made compact, and thus the result is a housing having a reduced size. In particular, preferably an inexpensive flat spring can be used as the elastic member.
A third aspect of the invention is a scroll compressor characterized in sealed spaces being formed between the involute wrap side end plate and the eccentric axle side end plate, and furthermore, an introduction hole is formed in order to introduce working gas in the compression chamber to the involute wrap side end plate.
According to this scroll compressor, in addition to the elastic member, the involute wrap side end plate is pressed against the fixed scroll by the working gas in the compression chamber.
In particular, preferably two sealed spaces are formed, and the working gas in the middle-pressure compression chamber is introduced into one sealed space and the working gas in the high-pressure compression chamber is introduced into the other sealed space.
A fourth aspect of the invention is a scroll compressor having a high operation pressure applied, for example, to a refrigeration cycle using carbon dioxide as the working gas.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a longitudinal cross-sectional drawing showing a first embodiment of the scroll compressor according to the present invention.
FIG. 2
is an enlarged cross-sectional drawing of the orbiting scroll shown in FIG.
1
.
FIGS. 3A and 3B
are cross-sectional drawings showing another example of an orbiting scroll, and show the orbiting scroll cut in mutually orthogonal directions.
FIGS. 3C
,
3
D, and
3
E are drawings showing another example of the orbiting scroll, and are respectively a planar drawing showing the involute wrap side end plate, a planar drawing showing the eccentric axle side end plate, and a planar drawing showing the flat spring.
FIG. 4
is a schematic drawing showing a vapor compression type refrigeration cycle.
FIG. 5
is a Mollier chart for carbon dioxide.
FIG. 6
is a cross-sectional drawing the essential parts of a conventional scroll compressor.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Next, an embodiment of the scroll compressor of the present invention will be explained referring to the drawings.
First, please refer to
FIG. 4
for the carbon dioxide cycle for the scroll compressor of the present invention. The carbon dioxide cycles shown in
FIG. 4
applies, for example, to an air-conditioning system for an automobile.
In
FIG. 4
, reference numeral
1
denotes the scroll compressor that compresses carbon dioxide that is in a gaseous state. The scroll compressor
1
is driven by receiving drive power from a drive source such as an engine (not illustrated). Reference numeral
1
a
denotes a radiator such as a gas cooler that cools the carbon dioxide that has been compressed by the scroll compressor
1
by heat exchange with the external air. Reference numeral
1
b
denotes a pressure control valve that controls the pressure of the radiator
1
a
outlet side according to the temperature of the carbon dioxide on the radiator
1
a
outlet side. Reference numeral
1
c
is a metering device. The carbon dioxide is decompressed by the pressure control valve
1
b
and the metering device
1
c,
and the carbon dioxide changes to a gas-liquid two-phase state at low temperature and low pressure. Reference numeral
1
d
shows a vaporizer such as a heat sink that serves as an air-cooling mechanism in an automobile cabin. When the liquid-gas two-phase carbon dioxide at low temperature and low pressure is vaporized, that is, evaporated, in the vaporizer, the air in the automobile cabin is cooled by removing the latent heat of vaporization from the air in the automobile cabin. Reference numeral
1
e
denotes an accumulator that temporarily accumulates the gas-phase carbon dioxide. The scroll compressor
1
, the radiator
1
a,
the pressure control valve
1
b,
the metering device
1
c,
the vaporizer
1
d,
and the accumulator
1
e
are respectively connected by conduit
1
f
to form a closed system.
Next, a preferred embodiment of the above-described scroll compressor will be explained referring to FIG.
1
. The housing (casing)
1
A of the scroll compressor
1
is formed by a cup-shaped case body
2
and a front case (crankshaft case)
4
fastened thereto by a bolt
3
. The crankshaft
5
passes through the front case
4
, and is supported freely-rotatably in the front case
4
via a main bearing
6
and a sub-bearing
7
. The revolution of the automobile engine (not illustrated) is transmitted via a well-known electromagnetic clutch
32
to the crankshaft
5
. Moreover, reference numerals
32
a
and
32
b
respectively denote the coil and pulley of the electromagnetic clutch
32
.
Inside the housing
1
A, the orbiting scroll member
9
and the fixed scroll member
8
are disposed. Furthermore, an Oldham ring
27
is installed between the fixed scroll
8
and the orbiting scroll
9
that prevents autorotation of the orbiting scroll
9
and permits orbiting of the orbiting scroll
9
with respect to the fixed scroll
8
.
The fixed scroll
8
comprises an end plate
10
and an involute wrap
11
provided on the inside face thereof This end plate
10
is anchored to the case body
2
by a bolt
12
. In addition, on the outer peripheral face of the end plate
10
, a groove is formed for installing of an O-ring
14
, and an O-ring
14
is disposed in this groove. This O-ring
14
is in intimate contact with the inner peripheral face of the case body. Thereby, the inside of the case body
2
is divided into a low pressure chamber (intake chamber)
15
and a high pressure chamber (discharge chamber)
16
. Furthermore, on the end plate
10
, a discharge port
34
is formed, and a discharge valve
35
is installed for opening and closing this discharge port
34
.
The orbiting scroll
9
is formed by an end plate
17
comprising an involute wrap side end plate
13
a
and an eccentric axle side end plate
13
b,
and an involute wrap
18
provided on the inner face thereof. This involute wrap
18
has a form substantially identical to the involute wrap
11
of the fixed scroll
8
. The respective involute wraps
18
and
11
of the orbiting scroll
9
and the fixed scroll
8
are installed in the casing
1
A so as to be eccentric by the radius of the rotation orbit, and mesh by being offset by a rotation phase by 180°. Thereby, the side faces of the involute wraps
11
and
18
are in intimate contact at a plurality of locations. In addition, the tip seal (not illustrated) installed on the end plate of the involute wrap
11
of fixed scroll
8
is in intimate contact with the inner face of the involute wrap side end plate
13
a
of the orbiting scroll
9
. Thereby, a plurality of compression chambers
21
a
and
21
b
that are substantially point symmetrical with respect to the center of the involute wraps
11
and
18
are formed. Moreover, compression chambers
21
a
and
21
b
are middle pressure compression chambers while compression chamber
21
c
is a high pressure compression chamber.
Furthermore, on the center part of the external face of the eccentric axle side end plate
13
b
of the orbiting scroll
9
, a cylindrical engagement part (boss)
22
is formed. Inside this engagement part
22
, a drive bush
23
is accommodated freely rotatably via an orbiting bearing (drive bearing)
24
that also acts as a radial bearing. Furthermore, an eccentric axle
26
extending from the inner end of the crankshaft
5
is freely rotatably fit in a through hole
25
formed in the drive bush
23
. In addition, between the outer peripheral edge of the outer face of the end plate
17
of the orbiting scroll
9
and the front case
4
, a thrust ball bearing
19
is disposed in order to support the orbiting scroll
9
.
On the external periphery of the crankshaft
5
, a mechanical seal
28
, which is a well-known shaft seal, is disposed. This mechanical seal
28
is formed from a sheet ring
28
a,
anchored in the front case
4
, and a trailing ring
28
b
that rotates with the crankshaft
5
. This trailing ring
28
b
is pressed against the sheet ring
28
a
by the urging member
28
c.
Thereby, the trailing ring
28
b
slides with respect to the sheet ring
28
a
along with the rotation of the crankshaft
5
.
Below, the characteristic parts of the scroll compressor
1
are explained referring to FIG.
2
.
As briefly explained above, the end plate
17
of the orbiting scroll
9
is formed by an involute wrap side end plate
13
a
and an eccentric axle side end plate
13
b
which divide in the axial direction of the orbiting scroll
9
. The involute wrap side end plate
13
a
is provided with an involute projection
18
and the eccentric axle side end plate
13
b
is provided with a boss
22
that is an engagement part for the eccentric axle
26
.
The involute wrap side end plate
13
a
is attached freely movably on the eccentric axle side end plate
13
b
by a plurality of pins
40
a
on the fixed scroll
10
side. In addition, the rotation of the eccentric axle side end plate
13
b
can be efficiently transmitted to the involute wrap side end plate
13
a
via the plurality of pins
40
a.
More precisely, on the outer peripheral parts of the involute wrap side end plate
13
a
and the eccentric axle side end plate
13
b,
pin interfitting holes
40
b
for insertion of the plurality of the pins
40
a
are formed in parallel in the axial direction. The pins
40
a
are fit into these pin interfitting holes
40
b
freely slidably from the involute wrap side end plate
13
a
to the eccentric axle side end plate
13
b.
A transmission mechanism
40
is formed by these pins
40
a
and pin interfitting holes
40
b.
This transmission mechanism
40
permits the movement of the involute wrap side end plate
13
a
in the axial direction with respect to the eccentric axle side end plate
13
b,
and prevents the movements in the radial and peripheral directions. Furthermore, the orbiting movement of the eccentric axle side end plate
13
b
is transmitted to the involute wrap side end plate
13
a.
Moreover, in this structure, the pins
40
a
can also be inserted contrariwise from the eccentric axle side end plate
13
b
to the involute wrap side end plate
13
a.
In addition, a flat spring
41
is disposed between the external periphery of the involute wrap side end plate
13
a
and the external periphery of the eccentric axle side end plate
13
b.
This flat spring
41
is an elastic member that pushes the involute wrap side end plate
13
a
against the fixed scroll
8
. That is, the involute wrap side end plate
13
a
has an axial direction compliance support structure (floating structure) in its axial direction.
A first sealed space
43
and a second sealed space
44
are formed between the face
14
a
of the involute wrap side end plate
13
a
facing the eccentric axle side end plate
13
b
and the face
14
a
of the eccentric axle side end plate
13
b
facing the involute wrap side end plate
13
a.
More precisely, on the center part of the face
14
a
of the involute wrap side end plate
13
a
a convex part
43
a
is formed. On the center part of the face
14
b
of the eccentric axle side end plate
13
b,
a concave part
43
b
is formed such that a first sealed space
43
is formed having a certain width with respect to the convex part
43
a
of the involute wrap side end plate
13
a.
In addition, an annular concave part
44
a
is formed on the periphery of the convex part
43
a
of the involute wrap side end plate
13
a.
In contrast, on the eccentric axle side end plate
13
b
an annular convex part
44
b
is formed such that a second sealed space
44
is formed having a certain width with respect to the concave part
44
a
of the involute wrap side end plate
13
a.
Furthermore, on the external peripheral step of the convex part
43
a,
a first annular seal
45
having a U-shaped cross-section is formed. Thereby, the above-described sealed space
43
is formed. In addition, similarly, a second annular seal
46
having a U-shaped cross section is attached on the external peripheral step part of the concave part
44
a.
Thus, the above-described sealed space
44
is formed.
Furthermore, on the involute wrap side end plate
13
a,
a high pressure introduction hole
47
for communication between the first sealed space
43
and the high pressure part
21
c
of the compression chamber (refer to
FIG. 1
) and a middle pressure introduction hole
48
for communication between the second sealed space
44
and the middle pressure part
21
a
(refer to
FIG. 1
) of the compression chamber are formed. Moreover, the second sealed space
44
an the middle pressure introduction hole
48
need not be provided.
Below, the operation of the scroll compressor
1
will be explained.
Current passes through the coil
32
a
of the electromagnetic clutch
32
, and the rotation of the automobile engine is transmitted to the crankshaft
5
. Then the rotation of the crankshaft
5
is transmitted to the orbiting scroll member
9
via the orbiting drive mechanism comprising the eccentric axle
26
, and through hole
25
, the drive bush
23
, the orbiting bearing
24
, and the boss
22
. The orbiting scroll member
9
is prevented from autorotation by the Oldham ring
27
, which is an anti-rotation device, and moves in orbital rotation on a circular orbit whose radius is the eccentricity ρ of the eccentric axle
26
. Because the orbiting scroll member
9
and the fixed scroll member
8
are disposed eccentrically, the involute wraps
11
and
18
contact each other at a plurality of locations at which the vertical line extending the whole height of the involute wrap
11
of the fixed scroll member
8
is in contact with the vertical line extending the whole height of the involute wrap
18
of the orbiting scroll member
9
. Thereby, a plurality of compression spaces
21
a
and
21
b
are formed. When the orbiting scroll member
9
orbits, the contacting locations gradually move toward the centers of the involute wraps
11
and
18
. Thereby, as the orbiting scroll member
9
orbits, the compressed spaces
21
a
and
21
b
made by the contacting involute wraps
11
and
18
move towards the center of the involute wraps
11
and
18
while the volume of the compressed spaces
21
a
and
21
b
decreases. Accompanying the above, the working gas that flows to the intake chamber
15
through the intake opening (not illustrated) flows into the sealed space
21
a
from the outer terminal opening part (refer to arrow A in
FIG. 1
) between both of the involute wraps
11
and
18
, and reaches the center part
21
c
while being compressed. From here, the working gas passes through the discharge port
34
formed in the end plate
10
of the fixed scroll member
8
, pushes open the discharge valve
35
, and is discharged from the high pressure chamber
16
. Subsequently, the discharge gas flows out from the discharge opening
38
. Thereby, the working gas that is a fluid introduced from the intake chamber
15
due to the orbiting of the orbiting scroll member
9
is compressed in the sealed spaces
21
a
and
21
b,
and the obtained pressurized gas is discharged. The current flowing to the coil
32
a
of the electromagnetic clutch
32
is cut, and when the transmission of the rotational force to the crankshaft
5
ceases, the motion of the open-type compressor
1
is stopped. In addition, the when the current again runs to the coil
32
a
of the electromagnetic clutch
32
, the scroll compressor
1
restarts.
Moreover, one part of the working gas that is compressed to high pressure by being compressed in the high pressure part
21
a
of the compression chamber is introduced into the first sealed space
43
via the high pressure introduction hole
47
, and fills the space. The amount of high pressure working gas introduced into the first sealed space
43
is set so that the axial pressure applied from the first sealed space
43
to the involute wrap side end plate
13
a
is larger than the maximum value of the axial pressure applied from the compression chamber to the involute wrap side end plate
13
a.
Referring to
FIG. 2
to explain this, the amount of the high pressure working gas introduced into the first sealed space
43
is such that the upward pressure applied to the involute wrap side end plate
13
a
from below is larger than the downward pressure applied to the involute wrap side end plate
13
a
from above.
Assuming that the area of the first sealed space
43
is R, and that the high pressure working gas from the high pressure introduction hole
47
is introduced at a discharge pressure Pd, then the force F
1
in the upward axial direction acting on the involute warp side end plate
13
a
from the first sealed space
43
is represented by the following equation:
F
1
=(
Pd−Ps
)×R
(where Ps is the intake pressure).
As explained above, in the involute wrap side end plate
13
a,
not only the upward force, but the pressure from the compression chamber to the involute wrap side end plate
13
a,
that is, the downward force F
2
, is applied simultaneously. Here, if the area R of the first sealed space
43
is set such that F
1
>F
2
, then the involute wrap side end plate
13
a
contributes a back pressure from the first sealed space
43
, and is pressed against the fixed scroll
8
. The second sealed space
44
acts in the same manner as the first sealed space
43
. As a result, the tip seal (not illustrated) embedded in the end face of the involute wrap
11
of the fixed scroll
8
comes into intimate contact with the inside of the end plate
17
of the orbiting scroll
9
. Simultaneously, the tip seal (not illustrated) embedded in the end face of the involute wrap
18
of the orbiting scroll
9
also becomes in intimate contact with the inside of the end plate
10
of the fixed scroll
8
, and the leakage of the working gas from the compression spaces is prevented.
In the present embodiment, the rotation of the eccentric axle side end plate
13
b
of the orbiting scroll
9
is efficiently transmitted to the involute wrap side end plate
13
a
via the transmission means
40
comprising a plurality of pins
40
a
and pin holes
40
b
into which these pins
40
a
are inserted.
In addition, in particular during operation of the scroll compressor
1
, the pressure of the compressed working gas does not become sufficiently high. Due to this, the effect of the pack pressure application that presses the involute side end plate
13
a
against the fixed scroll
10
is low. However, even in this sort of case, the flat spring
41
continuously presses the involute wrap side end late
13
a
against the fixed scroll
8
, and thereby leakage of the working gas is reliably prevented, and thus the compression efficiency can be improved.
Furthermore, both the pack pressure application structure in which, in the orbiting scroll
9
, the involute wrap side end plate
13
a
of the orbiting scroll
9
is pressed against the fixed scroll
10
side and the axial compliance structure were used. The fixed scroll
10
as a whole was given a floating structure, and because the fixed scroll
10
is made to be in intimate contact with the orbiting scroll
9
, when the scroll compressor provided with back pressure block on the back face of the fixed scroll
10
is compared to the scroll compressor of the present embodiment, the scroll compressor of the present embodiment has the advantages that the high pressure chamber can be made smaller, and as a result the housing can be reduced in size.
FIGS. 3A and 3B
are drawings for showing another example of the axial compliance support structure (floating structure) preferably used on the involute wrap side end plate
13
a.
These are cross-sectional drawings showing the orbiting scroll
9
when cut in mutually perpendicular directions. Between the involute wrap side end plate
13
a
shown in FIG.
3
C and the eccentric axle side end plate
13
b
shown in
FIG. 3D
, the ring-shaped flat spring
50
shown in
FIG. 3E
is provided as an elastic member. This flat spring
50
is disposed between the involute wrap side end plate
13
a
and the eccentric axle side end plate
13
b,
and then a plurality of bolts
51
are anchored by being inserted alternately in the peripheral direction from the involute wrap side end plate
13
a
and the eccentric axle side end plate
13
b.
More precisely, as shown in
FIG. 3D
, on the outside peripheral portion of the eccentric axle side end plate
13
b,
a plurality of screw holes
52
(four in this example), are formed at equal intervals along the peripheral direction. Furthermore, between a screw hole
52
and a screw hole
52
, a notch
52
a
is formed in order to prevent the screw holes
52
formed on the involute wrap side end plate
13
a
from being covered when the involute wrap side end plate
13
a
and the eccentric axle side end plate
13
b
are displaced over one another.
In addition, as shown in
FIG. 3C
, on the outside peripheral portion of the involute wrap side end plate
13
a,
a plurality of screw holes
53
(four in this example) are formed at equal intervals along the peripheral direction. Furthermore, between the screw hole
53
and screw hole
53
, a notch
54
is formed in order to prevent the screw holes
52
formed on the eccentric axle side end plate
13
b
from being covered when the involute wrap side end plate
13
a
and the eccentric axle side end plate
13
b
are disposed over one another.
Furthermore, as shown in
FIG. 3E
, on the flat spring
50
, through holes
55
are formed at eight equal intervals in the peripheral direction conforming to the screw holes
53
formed on the involute wrap side end plate
13
a
and the screw holes
52
formed on the eccentric axle side end plate
13
b.
The eight bolts
51
pass through the through holes
55
of the flat spring
50
from alternately opposite directions, that is, the bolts
51
are inserted alternating from the involute wrap side end plate
13
a
and then from the eccentric axle side end plate
13
b.
In other words, in each screw hole
52
of the eccentric axle side end plate
13
b,
the bolts
51
are inserted and engaged from the involute wrap side end plate
13
a.
Additionally, in the screw holes
53
of the involute wrap side end plate
13
a,
the bolts
51
are inserted and engaged from the eccentric axle side end plate
13
b.
By using this structure, the involute wrap side end plate
13
a
can be moved with respect to the eccentric axle side end plate
13
b
in the axial direction up to the limit of the flexible tolerance of the flat spring
50
. The rotation of the eccentric axle side end plate
13
b
is transmitted to the involute wrap side end plate
13
a
via the transmission mechanism comprising the bolts
51
and the flat spring
50
.
Moreover, in
FIG. 3A
to
FIG. 3C
, the sealed space and the high pressure introduction holes formed between the involute wrap side end plate
13
a
and the eccentric axle side end plate
13
b
are the same as those in
FIG. 2
, and are not illustrated.
Furthermore, in the above-described embodiment, a carbon dioxide cycle using carbon dioxide as a working gas is adopted in an open compressor, but the invention is not limited thereby, and can be applied to a vapor compression refrigeration cycle using a typical working gas such as Freon.
Claims
- 1. A scroll compressor comprising:a fixed scroll including an end plate and an involute wrap provided on one face of the end plate of the fixed scroll; an orbiting scroll including an end plate including an involute wrap side end plate and an eccentric axle side end plate, the eccentric axle side end plate having an engagement part provided on one face and accommodating an eccentric axle therein, and the involute wrap side end plate having an involute wrap forming a plurality of compression chambers with the involute wrap of the fixed scroll; transmission means for transmitting orbital movement of the eccentric axle side end plate to the involute wrap side end plate; and a flat spring configured to urge the involute wrap side end plate toward the fixed scroll and installed between the involute wrap side end plate and the eccentric axle side end plate.
- 2. A scroll compressor according to claim 1, wherein said transmission means includes a plurality of pin interfitting holes formed parallel to the axial direction on a perimeter of the involute wrap side end plate and the eccentric axle side end plate and a plurality of pins each configured to fit freely slidably into a respective one of the plurality of pin interfitting holes from at least one of the involute wrap side end plate and the eccentric side end face side.
- 3. A scroll compressor according to claim 2, wherein the working gas is carbon dioxide.
- 4. A scroll compressor according to claim 1, wherein:said involute wrap side end plate and the eccentric axle side end plate form a plurality of sealed spaces; and the involute wrap side end plate has an introduction hole configured to introduce working gas in the compression chamber.
- 5. A scroll compressor according to claim 4, wherein:said plurality of sealed spaces comprises two seal spaces; and one of the two seal spaces is configured to introduce the working gas in the middle-pressure compression chamber and other one of the two seal spaces is configured to introduce the working gas in the high-pressure compression chambers.
- 6. A scroll compressor comprising:a fixed scroll including an end plate and an involute wrap provided on one face of the end plate of the fixed scroll; an orbiting scroll including an end plate including an involute wrap side end plate and an eccentric axle side end plate, the eccentric axle side end plate having an engagement part provided on one face and accommodating an eccentric axle therein, and the involute wrap side end plate having an involute wrap forming a plurality of compression chambers with the involute wrap of the fixed scroll; a transmission mechanism configured to allow the involute wrap side end plate to move in an axial direction of the eccentric axle and prevent the involute wrap side end plate from moving in a radial direction while transmitting orbital movement of the eccentric axle side end plate to the involute wrap side end plate; and a flat spring configured to urge the involute wrap side end plate toward the fixed scroll and installed between the involute wrap side end plate and the eccentric axle side end plate.
- 7. A scroll compressor according to claim 6, wherein said transmission mechanism comprises a plurality of pin interfitting holes formed parallel to the axial direction on a perimeter of the involute wrap side end plate and the eccentric axle side end plate and a plurality of pins each configured to fit freely slidably into a respective one of the plurality of pin intermitting holes from at least one of the involute wrap side end plate and the eccentric side end face side.
- 8. A scroll compressor according to claim 6, wherein the working gas is carbon dioxide.
- 9. A scroll compressor according to claim 6, wherein:said involute wrap side end plate and the eccentric axle side end plate form a plurality of sealed spaces; and the involute wrap side end plate has an introduction hole configured to introduce working gas in the compression chamber.
- 10. A scroll compressor according to claim 9, wherein:said plurality of sealed spaces comprises two seal spaces; and one of the two seal spaces is configured to introduce the working gas in the middle-pressure compression chamber and other one of the two seal spaces is configured to introduce the working gas in the high-pressure compression chambers.
Priority Claims (1)
Number |
Date |
Country |
Kind |
11-161690 |
Jun 1999 |
JP |
|
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JP |
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JP |
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Jun 1991 |
JP |
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JP |
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JP |
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