Scroll compressor including a fixed-side first region receiving a force which presses a movable scroll against a moveable scroll against a fixed scroll

Abstract

A scroll compressor includes a fixed scroll and a movable scroll. The fixed-side wrap extends, from a main surface of the fixed-side end plate, along a first direction with a fixed-side dimension set in advance. The movable-side wrap extends, from a main surface of the movable-side end plate, along the first direction with a movable-side dimension set in advance. The fixed and movable side dimensions are set such that a fixed-side first region receives a force that presses the movable scroll against the fixed scroll when the movable scroll is inclined with respect to the fixed scroll. The fixed-side first region includes a distal end surface of a part between 0.0 and 0.5 turns from a fixed-side reference point set in advance and located on an outermost periphery of the fixed-side wrap, and a distal end surface of a part between 1.0 and 1.5 turns from the fixed-side reference point.

Description

BACKGROUND

Technical Field

The present disclosure relates to a scroll compressor used in an air conditioner and the like.

Background Art

JP 2018-35749 A discloses a scroll compressor in which a movable scroll is pressed against a fixed scroll.

SUMMARY

A scroll compressor according to a first aspect includes a fixed scroll having a fixed-side end plate and a fixed-side wrap, and a movable scroll having a movable-side end plate and a movable-side wrap. The fixed-side wrap extends, from a main surface of the fixed-side end plate, along a first direction with a predetermined fixed-side dimension. The movable-side wrap extends, from a main surface of the movable-side end plate facing the main surface of the fixed-side end plate, along the first direction with a predetermined movable-side dimension. The fixed scroll and the movable scroll form a first compression chamber surrounded by an inner peripheral surface of the fixed-side wrap and an outer peripheral surface of the movable-side wrap and form a second compression chamber surrounded by an outer peripheral surface of the fixed-side wrap and an inner peripheral surface of the movable-side wrap. The fixed-side dimension and the movable-side dimension are set such that, when the movable scroll is inclined with respect to the fixed scroll, a fixed-side first region included in a distal end surface of the fixed-side wrap receives a force that presses the movable scroll against the fixed scroll. The fixed-side first region includes a distal end surface of a part between 0.0 turns and 0.5 turns and a distal end surface of a part between 1.0 turns and 1.5 turns from a predetermined fixed-side reference point located on an outermost periphery of the fixed-side wrap.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a longitudinal sectional view of a scroll compressor 100 according to an embodiment.

FIG. 2 is an enlarged view of a floating member 30 and its vicinity in the scroll compressor 100 illustrated in FIG. 1.

FIG. 3 is a plan view of a fixed scroll 21 in FIG. 1.

FIG. 4 is a plan view of a movable scroll 22 in FIG. 1.

FIG. 5A is a diagram illustrating a state in which the fixed scroll 21 and the movable scroll 22 in FIG. 1 meshing with each other as viewed from above with a fixed-side end plate 21a removed. FIG. 5A is a diagram illustrating a state when a first compression chamber Sc1 and a second compression chamber Sc2 are formed. FIG. 5A is a diagram illustrating a state in which a phase is advanced by 90° from a state illustrated in FIG. 5D.

FIG. 5B is a diagram illustrating a state in which the phase is advanced by 90° from the state illustrated in FIG. 5A.

FIG. 5C is a diagram illustrating a state in which the phase is advanced by 90° from the state illustrated in FIG. 5B.

FIG. 5D is a diagram illustrating a state in which the phase is advanced by 90° from the state illustrated in FIG. 5C.

FIG. 6 is a longitudinal sectional view of the fixed scroll 21 and the movable scroll 22 according to the embodiment.

FIG. 7 is a longitudinal sectional view of the fixed scroll 21 and the movable scroll 22 according to the embodiment.

FIG. 8 is a longitudinal sectional view of the fixed scroll 21 and the movable scroll 22 according to the embodiment.

FIG. 9 is a longitudinal sectional view of the fixed scroll 21 and the movable scroll 22 according to the embodiment.

FIG. 10 is a plan view of the fixed scroll 21 according to Modification A.

FIG. 11 is a plan view of the movable scroll 22 according to Modification A.

FIG. 12 is a longitudinal sectional view of the fixed scroll 21 and the movable scroll 22 according to Modification A.

FIG. 13 is a longitudinal sectional view of the fixed scroll 21 and the movable scroll 22 according to Modification A.

FIG. 14 is a longitudinal sectional view of the fixed scroll 21 and the movable scroll 22 according to Modification A.

FIG. 15 is a longitudinal sectional view of the fixed scroll 21 and the movable scroll 22 according to Modification A.

FIG. 16 is a plan view of the fixed scroll 21 according to Modification B.

FIG. 17 is a plan view of the movable scroll 22 according to Modification B.

FIG. 18 is a plan view of the fixed scroll 21 according to Modification D.

FIG. 19 is a plan view of the movable scroll 22 according to Modification D.

FIG. 20 is a diagram illustrating a state in which the fixed scroll 21 and the movable scroll 22 according to Modification D meshing with each other as viewed from above.

FIG. 21 is a longitudinal sectional view of the fixed scroll 21 and the movable scroll 22 according to Modification D.

FIG. 22 is a longitudinal sectional view of the fixed scroll 21 and the movable scroll 22 according to Modification D.

FIG. 23 is a longitudinal sectional view of the fixed scroll 21 and the movable scroll 22 according to Modification E.

FIG. 24 is a longitudinal sectional view of the fixed scroll 21 and the movable scroll 22 according to Modification E.

DETAILED DESCRIPTION OF EMBODIMENT(S)

An embodiment of a scroll compressor of the present disclosure will be described below with reference to the drawings.

(1) Overall Configuration

A scroll compressor 100 is used in a device including a vapor compression refrigeration cycle using a refrigerant. The scroll compressor 100 is used in, for example, an outdoor unit of an air conditioner and a refrigeration apparatus. The scroll compressor 100 constitutes a part of a refrigerant circuit included in a refrigeration cycle.

The scroll compressor 100 is of a full hermetic compressor. The scroll compressor 100 is a typical low-pressure dome scroll compressor. The scroll compressor 100 sucks a refrigerant flowing through the refrigerant circuit, and compresses and discharges the sucked refrigerant. The refrigerant is, for example, R32.

As illustrated in FIG. 1, the scroll compressor 100 includes, as main components, a casing 10, a compression mechanism 20, a floating member 30, a housing 40, a seal member 60, a motor 70, a drive shaft 80, and a lower bearing housing 90. In FIG. 1, an arrow U indicates an upper side in a vertical direction.

(2) Detailed Configuration

(2-1) Casing 10

The casing 10 has a vertically long cylindrical shape. The casing 10 accommodates members constituting the scroll compressor 100, such as the compression mechanism 20, the floating member 30, the housing 40, the seal member 60, the motor 70, the drive shaft 80, and the lower bearing housing 90.

The compression mechanism 20 is disposed in an upper part of the casing 10. The floating member 30 and the housing 40 are disposed below the compression mechanism 20. The motor 70 is disposed below the housing 40. The lower bearing housing 90 is disposed below the motor 70. The casing 10 has at its bottom an oil reservoir space 11. The oil reservoir space 11 stores a refrigerating machine oil for lubricating, for example, the compression mechanism 20.

The casing 10 has an inner space partitioned by a partition plate 16 into a first space S1 and a second space S2. The first space S1 is a space below the partition plate 16. The second space S2 is a space above the partition plate 16. The partition plate 16 is fixed to the compression mechanism 20 and the casing 10 so as to maintain airtightness between the first space S1 and the second space S2.

The partition plate 16 is a plate-shaped member having an annular shape in plan view. The partition plate 16 has an inner periphery fixed all around to an upper part of a fixed scroll 21 of the compression mechanism 20. The partition plate 16 has an outer periphery fixed all around to an inner surface of the casing 10.

The first space S1 is a space in which the motor 70 is disposed. The first space S1 is a space into which the refrigerant that is not compressed yet by the scroll compressor 100 flows from the refrigerant circuit including the scroll compressor 100. The first space S1 is a space into which a low-pressure refrigerant in the refrigeration cycle flows.

The second space S2 is a space into which the refrigerant to be discharged from the compression mechanism 20 (the refrigerant compressed by the compression mechanism 20) flows. The second space S2 is a space into which a high-pressure refrigerant in the refrigeration cycle flows.

The casing 10 has, attached thereto, a suction pipe 13, a discharge pipe 14, and an injection pipe 15 each causing the inside of the casing 10 to communicate with the outside of the casing 10.

The suction pipe 13 is attached to near a middle of the casing 10 in an up-down direction (vertical direction) of the casing 10. Specifically, the suction pipe 13 is attached at a height position between the housing 40 and the motor 70. The suction pipe 13 causes the outside of the casing 10 to communicate with the first space S1 in the casing 10. The refrigerant that is not compressed yet (the low-pressure refrigerant in the refrigeration cycle) flows into the first space S1 through the suction pipe 13.

The discharge pipe 14 is attached to the upper part of the casing 10 at a height position above the partition plate 16. The discharge pipe 14 causes the outside of the casing to communicate with the second space S2 in the casing 10. The refrigerant compressed by the compression mechanism 20 and flowing into the second space S2 (the high-pressure refrigerant in the refrigeration cycle) flows out of the scroll compressor 100 through the discharge pipe 14.

The injection pipe 15 is attached to the upper part of the casing 10 at a height position below the partition plate 16. The injection pipe 15 is attached so as to penetrate the casing 10. The injection pipe 15 has an end located in the casing 10 and connected to the fixed scroll 21 of the compression mechanism 20 as illustrated in FIG. 1. The injection pipe communicates with a compression chamber Sc being in the midstream of compression in the compression mechanism 20 via a passage (not illustrated) on the fixed scroll 21. An intermediate-pressure refrigerant (refrigerant having an intermediate pressure between a low pressure and a high pressure in the refrigeration cycle) is supplied to the compression chambers Sc being in the midstream of compression through the injection pipe 15 from the refrigerant circuit including the scroll compressor 100.

(2-2) Compression Mechanism 20

The compression mechanism 20 includes the fixed scroll 21 and a movable scroll 22, as main components. The fixed scroll 21 and the movable scroll 22 are combined with each other to form the compression chamber Sc. The compression mechanism 20 compresses the refrigerant in the compression chamber Sc and discharges the compressed refrigerant. The compression mechanism 20 has a symmetrical wrap structure as described later.

(2-2-1) Fixed Scroll 21

The fixed scroll 21 is placed on the housing 40, as shown in FIG. 1. The fixed scroll 21 and the housing 40 are fastened to each other with fixing means such as a bolt (not illustrated).

The fixed scroll 21 includes a disk-shaped fixed-side end plate 21a, a spiral fixed-side wrap 21b, and a peripheral edge 21c. The fixed-side wrap 21b and the peripheral edge 21c extend from a front surface (lower surface) of the fixed-side end plate 21a toward the movable scroll 22 (downward). When the fixed scroll 21 is viewed from below, the fixed-side wrap 21b has a spiral shape (an involute shape) spiraling from a region near a center of the fixed-side end plate 21a toward an outer periphery of the fixed-side end plate 21a. The peripheral edge 21c has a cylindrical shape. The peripheral edge 21c is disposed on the outer periphery of the fixed-side end plate 21a so as to surround the fixed-side wrap 21b.

During an operation of the scroll compressor 100, when the movable scroll 22 revolves relative to the fixed scroll 21, the refrigerant having flown from the first space S1 into the compression chamber Sc (the low-pressure refrigerant in the refrigeration cycle) is compressed as moving toward the innermost (central) compression chamber Sc. The fixed-side end plate 21a has at its approximately center a discharge port 21d through which the refrigerant compressed in the compression chamber Sc is discharged. The discharge port 21d penetrates the fixed-side end plate 21a in a thickness direction of the fixed-side end plate 21a (up-down direction). The discharge port 21d communicates with the innermost compression chamber Sc. A discharge valve 23 that opens and closes the discharge port 21d is attached above the fixed-side end plate 21a. When a pressure in the innermost compression chamber Sc communicating with the discharge port 21d is higher than a pressure in the space above the discharge valve 23 (the second space S2) by a predetermined value or more, the discharge valve 23 is opened to cause the refrigerant to flow into the second space S2 through the discharge port 21d.

The fixed-side end plate 21a has a relief hole 21e on an outer periphery of the discharge port 21d of the fixed-side end plate 21a. The relief hole 21e penetrates the fixed-side end plate 21a in the thickness direction of the fixed-side end plate 21a. The relief hole 21e communicates with the compression chamber Sc closer to the outer periphery than the innermost compression chamber Sc communicating with the discharge port 21d. The relief hole 21e communicates with the compression chamber Sc being in the midstream of compression in the compression mechanism 20. The fixed-side end plate 21a may have a plurality of the relief holes 21e. A relief valve 24 that opens and closes the relief hole 21e is attached above the fixed-side end plate 21a. When a pressure in the compression chamber Sc communicating with the relief hole 21e is higher than a pressure in the space above the relief valve 24 by a predetermined value or more, the relief valve 24 is opened to cause the refrigerant to flow into the second space S2 through the relief hole 21e.

(2-2-2) Movable Scroll 22

The movable scroll 22 includes a disk-shaped movable-side end plate 22a, a spiral movable-side wrap 22b, and a cylindrical boss 22c. The movable-side wrap 22b extends from a front surface (upper surface) of the movable-side end plate 22a toward the fixed scroll 21. The boss 22c extends downward from a rear surface (lower surface) of the movable-side end plate 22a. When the movable scroll 22 is viewed from above, the movable-side wrap 22b has a spiral shape (involute shape) from a region near a center of the movable-side end plate 22a toward an outer periphery of the movable-side end plate 22a.

The fixed-side wrap 21b of the fixed scroll 21 is combined with the movable-side wrap 22b of the movable scroll 22 to form the compression chambers Sc. The fixed scroll 21 and the movable scroll 22 are combined such that the front surface (lower surface) of the fixed-side end plate 21a and the front surface (upper surface) of the movable-side end plate 22a face each other. This configuration constitutes the compression chamber Sc surrounded by the fixed-side end plate 21a, the fixed-side wrap 21b, the movable-side wrap 22b, and the movable-side end plate 22a.

In the compression mechanism 20 having a symmetrical wrap structure, the compression chamber Sc surrounded by an outer peripheral surface of the movable-side wrap 22b and an inner peripheral surface of the fixed-side wrap 21b (first compression chamber Sc1 in FIGS. 5A to 5D) and the compression chamber Sc surrounded by an inner peripheral surface of the movable-side wrap 22b and an outer peripheral surface of the fixed-side wrap 21b (second compression chamber Sc2 in FIGS. 5A to 5D) are in point-symmetry when viewed along the vertical direction (first direction). A winding end angle of the movable-side wrap 22b is the same as a winding end angle of the fixed-side wrap 21b. The winding end angle of the movable-side wrap 22b is an angle in a spiral direction (peripheral direction) of an end (winding end) on the outer periphery of the movable-side end plate 22a when an end (winding start) at the center of the movable-side end plate 22a is a base point (0°). The winding end angle of the fixed-side wrap 21b is an angle in a spiral direction (peripheral direction) of an end (winding end) on the outer periphery of the fixed-side end plate 21a when an end (winding start) at the center of the fixed-side end plate 21a is a base point (0°). In the compression mechanism 20 having a symmetrical wrap structure, the refrigerant is compressed in the first compression chamber Sc1 and in the second compression chamber Sc2 at the same timing. The fixed scroll 21 and the movable scroll 22 will be described in detail later.

The movable-side end plate 22a is disposed above the floating member 30. During the operation of the scroll compressor 100, the floating member 30 is pushed toward the movable scroll 22 by a pressure in a back pressure space B formed below the floating member 30. Thus, a pressing part 34 in an upper part of the floating member 30 comes into contact with the rear surface (lower surface) of the movable-side end plate 22a, and then the floating member 30 presses the movable scroll 22 against the fixed scroll 21. A force of the floating member 30 pressing the movable scroll 22 against the fixed scroll 21 causes the movable scroll 22 to be in close contact with the fixed scroll 21. This suppresses leakage of the refrigerant from a gap between a tip (distal end surface) of the fixed-side wrap 21b and a bottom surface (main surface in contact with the tip) of the movable-side end plate 22a and a gap between a tip of the movable-side wrap 22b and a bottom surface of the fixed-side end plate 21a.

The back pressure space B is a space formed between the floating member 30 and the housing 40. As illustrated in FIG. 2, the back pressure space B is formed mainly on a rear face of the floating member 30 (below the floating member 30). The refrigerant in the compression chambers Sc of the compression mechanism 20 is guided to the back pressure space B. A region between the back pressure space B and the first space S1 around the back pressure space B is sealed. During the operation of the scroll compressor 100, the pressure in the back pressure space B is higher than a pressure in the first space S1.

An Oldham's coupling 25 is disposed between the movable scroll 22 and the floating member 30. The Oldham's coupling 25 slidably engages both the movable scroll 22 and the floating member 30. The Oldham's coupling 25 restricts rotation of the movable scroll 22 and causes the movable scroll 22 to revolve relative to the fixed scroll 21.

The boss 22c is disposed in an eccentric part space 38 surrounded by an inner surface of the floating member 30. A bearing metal 26 is disposed inside the boss 22c. The bearing metal 26 is press-fitted and fixed inside the boss 22c, for example. Into the bearing metal 26, an eccentric part 81 of the drive shaft 80 is inserted. The eccentric part 81 is inserted into the bearing metal 26 to couple the movable scroll 22 and the drive shaft 80 to each other.

(2-3) Floating Member 30

The floating member 30 is disposed on a rear surface of the movable scroll 22 (opposite to where the fixed scroll 21 is disposed). The floating member 30 is pushed toward the movable scroll 22 by the pressure in the back pressure space B to press the movable scroll 22 against the fixed scroll 21. A part of the floating member 30 functions as a bearing that supports the drive shaft 80.

The floating member 30 includes a cylindrical part 30a, the pressing part 34, and an upper bearing housing 31, as main components.

The cylindrical part 30a forms the eccentric part space 38 surrounded by an inner surface of the cylindrical part 30a. The boss 22c of the movable scroll 22 is disposed in the eccentric part space 38.

The pressing part 34 is a cylindrical member extending from an upper end of the cylindrical part 30a toward the movable scroll 22. As illustration in FIG. 2, the pressing part 34 has, on its upper end, a thrust surface 34a facing the rear surface of the movable-side end plate 22a of the movable scroll 22. The thrust surface 34a has an annular shape in plan view. When the floating member 30 is pushed toward the movable scroll 22 by the pressure in the back pressure space B, the thrust surface 34a comes into contact with the rear surface of the movable-side end plate 22a, and presses the movable scroll 22 against the fixed scroll 21.

The upper bearing housing 31 is a member disposed below the cylindrical part 30a (below the eccentric part space 38). A bearing metal 32 is disposed in the upper bearing housing 31. The bearing metal 32 is press-fitted and fixed inside the upper bearing housing 31, for example. The bearing metal 32 rotatably supports a main shaft 82 of the drive shaft 80.

(2-4) Housing 40

The housing 40 is a substantially cylindrical member disposed below the fixed scroll 21 and the floating member 30. The housing 40 supports the floating member 30. The back pressure space B is formed between the housing 40 and the floating member 30. The housing 40 is attached to the inner surface of the casing 10 by press fitting, for example.

(2-5) Seal Member 60

The seal member 60 is a member that forms the back pressure space B between the floating member 30 and the housing 40. The seal member 60 is, for example, a gasket such as an O-ring. As illustrated in FIG. 2, the seal member 60 partitions the back pressure space B into a first chamber B1 and a second chamber B2. Each of the first chamber B1 and the second chamber B2 is a substantially annular space in plan view. The second chamber B2 is disposed inward with respect to the first chamber B1. The first chamber B1 is larger in area than the second chamber B2 in plan view.

The first chamber B1 communicates with the compression chamber Sc being in the midstream of compression, via a first flow path 64. The first flow path 64 is a refrigerant flow path for guiding into the first chamber B1 the refrigerant being in the midstream of compression in the compression mechanism 20 (intermediate-pressure refrigerant). The first flow path 64 is formed in the fixed scroll 21 and the housing 40.

The second chamber B2 communicates with the discharge port 21d of the fixed scroll 21 via a second flow path 65. The second flow path 65 is a refrigerant flow path for guiding into the second chamber B2 the refrigerant discharged from the compression mechanism 20 (high-pressure refrigerant). The second flow path 65 is formed in the fixed scroll 21 and the housing 40.

During the operation of the scroll compressor 100, a pressure in the second chamber B2 is higher than a pressure in the first chamber B1. Since the first chamber B1 is larger in area than the second chamber B2 in plan view, a pressing force of the movable scroll 22 against the fixed scroll 21 by the pressure in the back pressure space B is less prone to become excessively large. Since the second chamber B2 is disposed inward with respect to the first chamber B1, it is easy to secure a balance between a force by which the movable scroll 22 is pushed downward by the pressure of the compression chamber Sc and a force by which the movable scroll 22 is pushed upward by the floating member 30.

(2-6) Motor 70

The motor 70 drives the movable scroll 22. The motor 70 includes a stator 71 and a rotor 72. The stator 71 is an annular member fixed to the inner surface of the casing 10. The rotor 72 is a cylindrical member disposed inside the stator 71. Between an inner peripheral surface of the stator 71 and an outer peripheral surface of the rotor 72, a slight gap (air gap) is formed.

The drive shaft 80 penetrates the rotor 72 along an axial direction of the rotor 72. The rotor 72 is coupled to the movable scroll 22 via the drive shaft 80. When the rotor 72 rotates, the motor 70 drives the movable scroll 22 to cause the movable scroll 22 to revolve relative to the fixed scroll 21.

(2-7) Drive Shaft 80

The drive shaft 80 couples the rotor 72 of the motor 70 to the movable scroll 22 of the compression mechanism 20. The drive shaft 80 extends in the up-down direction. The drive shaft 80 transmits a driving force of the motor 70 to the movable scroll 22.

The drive shaft 80 includes the eccentric part 81 and the main shaft 82, as main components.

The eccentric part 81 is disposed above the main shaft 82. The eccentric part 81 has a center axis that is eccentric relative to a center axis of the main shaft 82. The eccentric part 81 is coupled to the bearing metal 26 disposed inside the boss 22c of the movable scroll 22.

The main shaft 82 is rotatably supported by the bearing metal 32 disposed in the upper bearing housing 31 of the floating member 30 and a bearing metal 91 disposed in the lower bearing housing 90. The main shaft 82 is coupled to the rotor 72 of the motor 70 at a position between the upper bearing housing 31 and the lower bearing housing 90. The main shaft 82 extends in the up-down direction.

An oil passage, which is not illustrated, is formed inside the drive shaft 80. The oil passage includes a main passage (not illustrated) and a branch passage (not illustrated). The main passage extends from a lower end to an upper end of the drive shaft 80 in an axial direction of the drive shaft 80. The branch passage branches off the main passage and extends in a radial direction of the drive shaft 80. The refrigerating machine oil in the oil reservoir space 11 is pumped up by a pump (not illustrated) disposed on the lower end of the drive shaft 80, and then is supplied to, for example, sliding parts between the drive shaft 80 and the bearing metals 26, 32, and 91, and a sliding part of the compression mechanism 20, via the oil passage.

(2-8) Lower Bearing Housing 90

The lower bearing housing 90 is fixed to the inner surface of the casing 10. The lower bearing housing 90 is disposed below the motor 70. The bearing metal 91 is disposed in the lower bearing housing 90. The bearing metal 91 is press-fitted and fixed inside the lower bearing housing 90, for example. The main shaft 82 of the drive shaft 80 passes through the bearing metal 91. The bearing metal 91 rotatably supports a lower part of the main shaft 82 of the drive shaft 80.

(3) Operation of Scroll Compressor 100

The operation of the scroll compressor 100 in a normal state will be described. The normal state is a state in which a pressure of the refrigerant to be discharged through the discharge port 21d of the compression mechanism 20 is higher than the pressure in the compression chamber Sc being in the midstream of compression.

When the motor 70 is driven, the rotor 72 rotates, and the drive shaft 80 coupled to the rotor 72 also rotates. When the drive shaft 80 rotates, the movable scroll 22 does not rotate but revolves relative to the fixed scroll 21, by the Oldham's coupling 25. The low-pressure refrigerant having flown into the first space S1 through the suction pipe 13 is sucked into the compression chamber Sc close to the peripheral edge of the compression mechanism 20, via a refrigerant passage (not illustrated) in the housing 40. As the movable scroll 22 revolves, the first space S1 and the compression chamber Sc do not communicate with each other, the compression chamber Sc decreases in volume, and the pressure in the compression chamber Sc rises. The refrigerant is injected into the compression chamber Sc being in the midstream of compression, through the injection pipe 15. The pressure of the refrigerant rises as the refrigerant moves from the compression chamber Sc close to the peripheral edge (outer side), to the compression chamber Sc close to the center (inner side). The high-pressure refrigerant in the refrigeration cycle is finally obtained. The refrigerant compressed by the compression mechanism 20 is discharged from the compression mechanism 20 to the second space S2 through the discharge port 21d of the fixed-side end plate 21a. The high-pressure refrigerant in the second space S2 is discharged through the discharge pipe 14.

(4) Detailed Configurations of Fixed Scroll 21 and Movable Scroll 22

As illustrated in FIG. 3, the fixed-side wrap 21b, in plan view, has a spiral shape from a winding start 21s, which is an end at the center of the fixed-side end plate 21a, to a winding end 21e, which is an end on the outer periphery. The fixed-side wrap 21b extends, from a main surface 21p (lower surface) of the fixed-side end plate 21a, along the vertical direction (first direction) with a predetermined fixed-side dimension. The fixed-side dimension is a dimension in the vertical direction of the fixed-side wrap 21b from the main surface 21p of the fixed-side end plate 21a coupled to a lower end of the fixed-side wrap 21b to the distal end surface of the fixed-side wrap 21b. The fixed-side dimension is not constant from the winding start 21s to the winding end 21e. A height position of the main surface 21p of the fixed-side end plate 21a may be different on both sides of the fixed-side wrap 21b.

As illustrated in FIG. 4, the movable-side wrap 22b, in plan view, has a spiral shape from a winding start 22s as an end at the center of the movable-side end plate 22a to a winding end 22e as an end on the outer periphery. The movable-side wrap 22b extends, from a main surface 22p (upper surface) of the movable-side end plate 22a facing the main surface 21p (lower surface) of the fixed-side end plate 21a, along the vertical direction with a predetermined movable-side dimension. The movable-side dimension is a dimension in the vertical direction of the movable-side wrap 22b from the main surface 22p of the movable-side end plate 22a coupled to a lower end of the movable-side wrap 22b to the distal end surface of the movable-side wrap 22b. The movable-side dimension is not constant from the winding start 22s to the winding end 22e. A height position of the main surface 22p of the movable-side end plate 22a may be different on both sides of the movable-side wrap 22b.

FIGS. 5A to 5D illustrate transition of a state in which the movable scroll 22 revolves one turn (360°) relative to the fixed scroll 21. FIGS. 5A to 5D each illustrate a state in which a phase is advanced by 90° from a previous state. In other words, FIGS. 5A to 5D each illustrate a state in which the movable scroll 22 has revolved by 90° from the previous state. In FIGS. 5A to 5D, the fixed-side wrap 21b and the movable-side wrap 22b are indicated by hatched regions.

As illustrated in FIGS. 5A to 5D, the fixed scroll 21 and the movable scroll 22 form the first compression chamber Sc1 and the second compression chamber Sc2 while the movable scroll 22 is revolving. FIG. 5A illustrates a state in which the outer peripheries of the fixed-side wrap 21b and the movable-side wrap 22b are closed and a process of sucking the refrigerant is completed. In other words, FIG. 5A illustrates a first time point when the first compression chamber Sc1 and the second compression chamber Sc2 are formed.

As illustrated in FIG. 3, the fixed-side wrap 21b has a fixed-side reference point 21f located at an outermost periphery in plan view. As illustrated in FIG. 5A, the fixed-side reference point 21f is at a position in contact with a side surface of the movable-side wrap 22b at the first time point.

As illustrated in FIG. 4, the movable-side wrap 22b has a movable-side reference point 22f located at an outermost periphery in plan view. As illustrated in FIG. 5A, the movable-side reference point 22f is at a position in contact with a side surface of the fixed-side wrap 21b at the first time point.

During operation of the scroll compressor 100 in the normal state, the movable-side end plate 22a may be inclined with respect to a horizontal plane due to the force of the floating member 30 pressing the movable scroll 22 against the fixed scroll 21 and the pressure in the first compression chamber Sc1 and the second compression chamber Sc2. In other words, during the operation of the scroll compressor 100, the movable scroll 22 may be inclined with respect to the fixed scroll 21. Hereinafter, the force by which the floating member 30 presses the movable scroll 22 against the fixed scroll 21 during the operation of the scroll compressor 100 is referred to as a “pressing force”.

The fixed-side dimension (the dimension of the fixed-side wrap 21b in the vertical direction) and the movable-side dimension (the dimension of the movable-side wrap 22b in the vertical direction) are set to satisfy the following first and second conditions when the movable scroll 22 is inclined with respect to the fixed scroll 21.

First condition: A fixed-side first region 21j included in the distal end surface of the fixed-side wrap 21b receives the pressing force.

Second condition: A movable-side first region 22j included in the distal end surface of the movable-side wrap 22b receives the pressing force.

The fixed-side first region 21j is a distal end surface of a part between 0.0 turns and 0.5 turns and a distal end surface of a part between 1.0 turns and 1.5 turns from the fixed-side reference point 21f toward the winding start 21s of the fixed-side wrap 21b.

The movable-side first region 22j is a distal end surface of a part between 0.0 turns and 0.5 turns and a distal end surface of a part between 1.0 turns and 1.5 turns from the movable-side reference point 22f toward the winding start 22s of the movable-side wrap 22b.

Here, a point one turn from a predetermined point is a point advanced by one turn (360°) along a direction in which the spiral of the wrap extends from the predetermined point in a plan view of the fixed-side wrap 21b and the movable-side wrap 22b.

In FIG. 3, the fixed-side first region 21j is indicated by a hatched region. In FIG. 4, the movable-side first region 22j is indicated by a hatched region.

The fixed-side dimension and the movable-side dimension are set, for example, by changing height positions of the distal end surfaces of the fixed-side wrap 21b and the movable-side wrap 22b or by changing height positions of the main surface 21p (lower surface) of the fixed-side end plate 21a and the main surface 22p (upper surface) of the movable-side end plate 22a.

Appropriate values of the fixed-side dimension and the movable-side dimension are determined in consideration of various factors such as a type of the scroll compressor 100, dimensions of the fixed scroll 21 and the movable scroll 22, a temperature of the refrigerant, and a pressure of the refrigerant. Therefore, the fixed-side dimension and the movable-side dimension are not uniquely determined.

Next, a state when the movable scroll 22 is inclined with respect to the fixed scroll 21 will be described with reference to FIGS. 6 to 9. The fixed scroll 21 and the movable scroll 22 illustrated in FIGS. 6 to 9 are sectional views taken along line A-A in FIG. 3 and line B-B in FIG. 4. FIGS. 6 and 7 illustrate a state in which the movable scroll 22 is not inclined. FIGS. 8 and 9 illustrate a state in which the movable scroll 22 is inclined. FIG. 9 illustrates a state in which the movable scroll 22 has revolved by 180° from the state illustrated in FIG. 8. FIG. 6 illustrates a state in which deformation of the fixed scroll 21 and the movable scroll 22 does not occur. FIGS. 7 to 9 illustrate a state in which deformation of the fixed scroll 21 and the movable scroll 22 occurs. The deformation of the fixed scroll 21 and the movable scroll 22 is due to at least one of pressure or heat of the first compression chamber Sc1 or the second compression chamber Sc2. The inclination of the movable scroll 22 illustrated in FIGS. 8 to 9 and the deformation illustrated in FIGS. 7 to 9 are exaggerated from an actual state.

In the embodiment, the height positions of the main surfaces 21p and 22p of the fixed-side end plate 21a and the movable-side end plate 22a are adjusted such that the fixed-side first region 21j and the movable-side first region 22j receive the pressing force.

Specifically, as illustrated in FIG. 3, in the main surface 21p of the fixed-side end plate 21a, a height position of a fixed-side first range 21m1 between 0.0 turns and 1.0 turns from a first range reference position 21q is the same as a height position of a fixed-side second range 21m2 between 1.0 turns and 1.5 turns from the first range reference position 21q. The first range reference position 21q is the same position as the movable-side reference point 22f at the first time point when the fixed-side end plate 21a is viewed along the vertical direction. The distal end surface of the movable-side wrap 22b is in contact with the fixed-side first range 21m1 in a part between 0.0 turns and 1.0 turns and is in contact with the fixed-side second range 21m2 in a part between 1.0 turns and 1.5 turns from the movable-side reference point 22f toward the winding start 22s of the movable-side wrap 22b.

Similarly, as illustrated in FIG. 4, in the main surface 22p of the movable-side end plate 22a, a height position of a movable-side first range 22m1 between 0.0 turns and 1.0 turns from a second range reference position 22q is the same as a height position of a movable-side second range 22m2 between 1.0 turns and 1.5 turns from the second range reference position 22q. The second range reference position 22q is the same position as the fixed-side reference point 21f at the first time point when the movable-side end plate 22a is viewed along the vertical direction. The distal end surface of the fixed-side wrap 21b is in contact with the movable-side first range 22m1 in a part between 0.0 turns and 1.0 turns and is in contact with the movable-side second range 22m2 in a part between 1.0 turns and 1.5 turns from the fixed-side reference point 21f toward the winding start 21s of the fixed-side wrap 21b.

As a result, the fixed-side second range 21m2 and the movable-side second range 22m2 are shallower than a conventional configuration by the inclination of the movable scroll 22. The height positions of the fixed-side second range 21m2 and the movable-side second range 22m2 need not be the same as the height positions of the fixed-side first range 21m1 and the movable-side first range 22m1, respectively.

Description will be made of a setting of the fixed-side dimension and the movable-side dimension to satisfy the first condition and the second condition. In FIGS. 7 to 9, an increase in the fixed-side dimension and the movable-side dimension due to the deformation of the fixed scroll 21 and the movable scroll 22 is indicated by a filled region. In FIG. 8, the movable-side first region 22j of the movable-side wrap 22b is in contact with the fixed-side first range 21m1 and the fixed-side second range 21m2 of the fixed-side end plate 21a. At this time, since the movable-side first region 22j receives the pressing force, the movable-side wrap 22b receives a thrust load in the movable-side first region 22j. In FIG. 9, the fixed-side first region 21j of the fixed-side wrap 21b is in contact with the movable-side first range 22m1 and the movable-side second range 22m2 of the movable-side end plate 22a. At this time, since the fixed-side first region 21j receives the pressing force, the fixed-side wrap 21b receives a thrust load in the fixed-side first region 21j.

(5) Characteristics

In the scroll compressor 100, as illustrated in FIGS. 8 and 9, when the movable scroll 22 is inclined with respect to the fixed scroll 21, the movable-side first region 22j of the movable-side wrap 22b or the fixed-side first region 21j of the fixed-side wrap 21b receives a thrust load.

In a conventional scroll compressor, the fixed-side dimension and the movable-side dimension do not satisfy the first condition and the second condition. Therefore, in the conventional scroll compressor, the regions of the distal end surfaces of the fixed-side wrap 21b and the movable-side wrap 22b receiving the thrust load when the movable scroll 22 is inclined is smaller than the fixed-side first region 21j and the movable-side first region 22j. For example, in the conventional scroll compressor, only the distal end surface of the part between 0.0 turns and 0.5 turns from the fixed-side reference point 21f toward the winding start 21s of the fixed-side wrap 21b and the distal end surface of the part between 0.0 turns and 0.5 turns from the movable-side reference point 22f toward the winding start 22s of the movable-side wrap 22b receive the thrust load. Therefore, in the conventional scroll compressor, a pressure of the thrust load received by the wrap distal end surface that receives the thrust load is higher than a pressure of the thrust load received by the fixed-side first region 21j and the movable-side first region 22j in the embodiment. When the pressure applied to the distal end surfaces of the fixed-side wrap 21b and the movable-side wrap 22b is high while the movable scroll 22 is revolving, an excessive surface pressure is generated on the bottom surfaces (main surfaces 21p and 22p) of the fixed-side end plate 21a and the movable-side end plate 22a. As a result, the bottom surfaces of the fixed-side end plate 21a and the movable-side end plate 22a wear, the inclination of the movable scroll 22 increases, and an amount of leakage of the refrigerant from the first compression chamber Sc1 and the second compression chamber Sc2 increases.

Thus, in the embodiment, by sufficiently securing the regions (the fixed-side first region 21j and the movable-side first region 22j) of the distal end surfaces of the fixed-side wrap 21b and the movable-side wrap 22b on which the pressure due to the thrust load acts, wear of the fixed scroll 21 and the movable scroll 22 is suppressed, and a decrease in efficiency of the scroll compressor 100 is suppressed.

In the scroll compressor 100, the fixed-side first region 21j and the movable-side first region 22j are formed near the outermost peripheries of the fixed-side wrap 21b and the movable-side wrap 22b, respectively. Therefore, the amount of the refrigerant leaking from the compression chamber Sc on the peripheral edge (outer side) into the first space S1 is reduced and, thus, a decrease in efficiency of the scroll compressor 100 is suppressed.

(6) Modifications

(6-1) Modification A

In the scroll compressor 100 according to the embodiment, the fixed-side dimension and the movable-side dimension may also be set to satisfy the following third and fourth conditions when deformation the fixed scroll 21 and the movable scroll 22 occurs.

Third condition: A fixed-side second region 21k included in the distal end surface of the fixed-side wrap 21b does not receive the pressing force.

Fourth condition: A movable-side second region 22k included in the distal end surface of the movable-side wrap 22b does not receive the pressing force.

As illustrated in FIG. 10, the fixed-side second region 21k is a distal end surface of a part between 0.5 turns and 1.0 turns from the fixed-side reference point 21f.

As illustrated in FIG. 11, the movable-side second region 22k is a distal end surface of a part between 0.5 turns and 1.0 turns from the movable-side reference point 22f.

In FIG. 10, the fixed-side second region 21k is indicated by a hatched region. In FIG. 11, the movable-side second region 22k is indicated by a hatched region.

Next, a state when the movable scroll 22 is inclined with respect to the fixed scroll 21 will be described with reference to FIGS. 12 to 15. The fixed scroll 21 and the movable scroll 22 illustrated in FIGS. 12 to 15 are sectional views taken along line C-C in FIG. 10 and line D-D in FIG. 11. FIGS. 12 and 13 illustrate a state in which the movable scroll 22 is not inclined. FIGS. 14 and 15 illustrate a state in which the movable scroll 22 is inclined. FIG. illustrates a state in which the movable scroll 22 has revolved by 180° from the state illustrated in FIG. 14. FIG. 12 illustrates a state in which deformation of the fixed scroll 21 and the movable scroll 22 does not occur. FIGS. 13 to 15 illustrate a state in which deformation of the fixed scroll 21 and the movable scroll 22 occurs. The deformation of the fixed scroll 21 and the movable scroll 22 is due to at least one of pressure or heat of the first compression chamber Sc1 or the second compression chamber Sc2.

In the present modification, the height positions of the main surfaces 21p and 22p of the fixed-side end plate 21a and the movable-side end plate 22a arm adjusted such that the fixed-side second region 21k and the movable-side second region 22k do not receive the pressing force.

Specifically, as illustrated in FIG. 10, in the main surface 21p of the fixed-side end plate 21a, a height position of a fixed-side third range 21m3 between 0.5 turns and 1.0 turns from the first range reference position 21q is higher than a height position of a fixed-side fourth range 21m4 between 0.0 turns and 0.5 turns from the first range reference position 21q.

Similarly, as illustrated in FIG. 11, in the main surface 22p of the movable-side end plate 22a, a height position of a movable-side third range 22m3 between 0.5 turns and 1.0 turns from the second range reference position 22q is lower than a height position of a movable-side fourth range 22m4 between 0.0 turns and 0.5 turns from the second range reference position 22q.

As a result, the fixed-side third range 21m3 and the movable-side third range 22m3 are deeper than the conventional configuration in consideration of the deformation of the fixed scroll 21 and the movable scroll 22.

Description will be made of a setting of the fixed-side dimension and the movable-side dimension to satisfy the third condition and the fourth condition. In FIGS. 13 to 15, an increase in the fixed-side dimension and the movable-side dimension due to the deformation of the fixed scroll 21 and the movable scroll 22 is indicated by a filled region. In FIG. 14, the fixed-side second region 21k of the fixed-side wrap 21b is not in contact with the movable-side third range 22m3 of the movable-side end plate 22a. At this time, since the fixed-side second region 21k does not receive the pressing force, the fixed-side wrap 21b does not receive a thrust load in the fixed-side second region 21k. In FIG. 15, the movable-side second region 22k of the movable-side wrap 22b is not in contact with the fixed-side third range 21m3 of the fixed-side end plate 21a. At this time, since the movable-side second region 22k does not receive the pressing force, the movable-side wrap 22b does not receive a thrust load in the movable-side second region 22k.

Thus, in the present modification, in a state where the movable scroll 22 is inclined and the fixed scroll 21 and the movable scroll 22 are deformed, the fixed-side second region 21k and the movable-side second region 22k do not receive the thrust load. Therefore, the fixed-side first region 21j and the movable-side first region 22j can receive the thrust load effectively. Accordingly, wear of the fixed scroll 21 and the movable scroll 22 is suppressed, and a decrease in efficiency of the scroll compressor 100 is suppressed.

(6-2) Modification B

In the scroll compressor 100 according to the embodiment, the fixed-side reference point 21f and the movable-side reference point 22f are positions (closing positions) in contact with the side surfaces of the movable-side wrap 22b and the fixed-side wrap 21b, respectively, at the first time point. However, the fixed-side reference point 21f and the movable-side reference point 22f need not be the closing positions. Next, the fixed-side reference point 21f and the movable-side reference point 22f in the present modification will be described.

As shown in FIG. 16, the fixed-side wrap 21b has a fixed-side step 21g formed on the distal end surface of the fixed-side wrap 21b on the outermost periphery of the fixed-side wrap 21b. The fixed-side reference point 21f is located at a point where the fixed-side step 21g is located in a direction in which the distal end surface of the fixed-side wrap 21b extends. The height position of the distal end surface from the winding end 21e to the fixed-side step 21g is lower than the height position of the distal end surface from the fixed-side step 21g to the winding start 21s. A dimension of the fixed-side step 21g in the vertical direction is, for example, 50 μm. A position of the fixed-side step 21g in a peripheral direction of the fixed-side wrap 21b is, for example, in a range of 30° to 60° from the winding end 21c.

As shown in FIG. 17, the movable-side wrap 22b has a movable-side step 22g formed on the distal end surface of the movable-side wrap 22b on the outermost periphery of the movable-side wrap 22b. The movable-side reference point 22f is located at a point where the movable-side step 22g is located in a direction in which the distal end surface of the movable-side wrap 22b extends. The height position of the distal end surface from the winding end 22e to the movable-side step 22g is lower than the height position of the distal end surface from the movable-side step 22g to the winding start 22s. A dimension of the movable-side step 22g in the vertical direction is, for example, 50 μm. A position of the movable-side step 22g in a peripheral direction of the movable-side wrap 22b is, for example, in a range of 30° to 60° from the winding end 22e.

In the present modification, the fixed-side step 21g and the movable-side step 22g suppress concentration of a thrust load on the winding end 21e of the fixed-side wrap 21b and the winding end 22e of the movable-side wrap 22b when the wrap receiving the pressing force is switched between the fixed-side wrap 21b and the movable-side wrap 22b. Accordingly, a surface pressure applied to the fixed-side wrap 21b and the movable-side wrap 22b is reduced. Thus, wear of the fixed scroll 21 and the movable scroll 22 is suppressed, and a decrease in efficiency of the scroll compressor 100 is suppressed.

(6-3) Modification C

The scroll compressor 100 according to the embodiment includes the floating member 30 that presses the movable scroll 22 against the fixed scroll 21. Alternatively, the scroll compressor 100 may be a compressor not including the floating member 30.

(6-4) Modification D

The compression mechanism 20 of the scroll compressor 100 according to the embodiment has a symmetric wrap structure. Alternatively, the compression mechanism 20 may have an asymmetric wrap structure. In the compression mechanism 20 having the asymmetric wrap structure illustrated in FIGS. 18 and 19, the number of turns of the fixed-side wrap 21b and the number of turns of the movable-side wrap 22b are different from each other. As illustrated in FIG. 20, in the compression mechanism 20 having an asymmetrical wrap structure, the compression chamber surrounded by the outer peripheral surface of the movable-side wrap 22b and the inner peripheral surface of the fixed-side wrap 21b (first compression chamber Sc1) and the compression chamber surrounded by the inner peripheral surface of the movable-side wrap 22b and the outer peripheral surface of the fixed-side wrap 21b (second compression chamber Sc2) are not in point-symmetry when viewed along the vertical direction (first direction). The winding end angle of the movable-side wrap 22b is different from the winding end angle of the fixed-side wrap 21b. In the compression mechanism 20 having an asymmetrical wrap structure, the refrigerant is compressed in the first compression chamber Sc1 and in the second compression chamber Sc2 at different timings.

In the present modification, the fixed-side first region 21j is a distal end surface of apart between 0.0 turns and 2.0 turns from the fixed-side reference point 21f. A definition of the fixed-side reference point 21f is the same as that of the embodiment or Modification B. In FIG. 18, the fixed-side first region 21j is indicated by a hatched region.

Next, a state when the movable scroll 22 is inclined with respect to the fixed scroll 21 will be described with reference to FIGS. 21 and 22. The fixed scroll 21 and the movable scroll 22 illustrated in FIGS. 21 and 22 are sectional views taken along line E-E in FIG. 18 and line F-F in FIG. 19. FIGS. 21 and 22 illustrate a state in which the movable scroll 22 is inclined. FIG. 22 illustrates a state in which the movable scroll 22 has revolved by 180° from the state illustrated in FIG. 21. FIGS. 21 and 22 illustrate a state in which deformation of the fixed scroll 21 and the movable scroll 22 occurs. The inclination and deformation of the movable scroll 22 illustrated in FIGS. 21 and 22 are exaggerated from an actual state. In FIGS. 21 and 22, an increase in the fixed-side dimension and the movable-side dimension due to the deformation of the fixed scroll 21 and the movable scroll 22 is indicated by a filled region.

In the present modification, as in the embodiment, the fixed-side dimension and the movable-side dimension are set such that, when the movable scroll 22 is inclined with respect to the fixed scroll 21, the fixed-side first region 21j included in the distal end surface of the fixed-side wrap 21b receives a force that presses the movable scroll 22 against the fixed scroll 21. Specifically, the height positions of the main surfaces 21p and 22p of the fixed-side end plate 21a and the movable-side end plate 22a are adjusted such that the fixed-side first region 21j receive the pressing force from the main surface 22p of the movable-side end plate 22a.

As a result, as illustrated in FIGS. 21 and 22, while the movable scroll 22 is revolving, the distal end surface of the fixed-side wrap 21b is in contact with the main surface 22p of the movable-side end plate 22a partially in a part between 0.0 turns and 2.0 turns from the fixed-side reference point 21f toward the winding start 21s of the fixed-side wrap 21b. In FIG. 21, in the fixed-side first region 21j, a distal end surface of a part between 0.0 turns and 0.5 turns and a distal end surface of a part between 1.0 turns and 1.5 turns from the fixed-side reference point 21f toward the winding start 21s of the fixed-side wrap 21b are in contact with the main surface 22p of the movable-side end plate 22a. In FIG. 22, in the fixed-side first region 21j, a distal end surface of a part between 0.5 turns and 1.0 turns and a distal end surface of a part between 1.5 turns and 2.0 turns from the fixed-side reference point 21f toward the winding start 21s of the fixed-side wrap 21b are in contact with the main surface 22p of the movable-side end plate 22a.

In the present modification, as in the embodiment, by sufficiently securing the region (the fixed-side first region 21j) of the distal end surface of the fixed-side wrap 21b on which the pressure due to the thrust load acts, wear of the fixed scroll 21 and the movable scroll 22 is suppressed, and a decrease in efficiency of the scroll compressor 100 is suppressed.

The fixed-side first region 21j is formed near the outermost periphery of the fixed-side wrap 21b. Therefore, the amount of the refrigerant leaking from the compression chamber Sc on the peripheral edge (outer side) into the first space S1 is reduced and, thus, a decrease in efficiency of the scroll compressor 100 is suppressed.

Modification C is applicable to the present modification.

(6-5) Modification E

In Modification D, the fixed-side dimension and the movable-side dimension may also be set such that, when deformation of the fixed scroll 21 and the movable scroll 22 occurs, the movable-side second region 22k included in the distal end surface of the movable-side wrap 22b does not receive a force that presses the movable scroll 22 against the fixed scroll 21. Specifically, the height positions of the main surfaces 21p and 22p of the fixed-side end plate 21a and the movable-side end plate 22a are adjusted such that the movable-side second region 22k does not receive the pressing force from the main surface 21p of the fixed-side end plate 21a.

In the present modification, the movable-side second region 22k is a distal end surface of a part between 0.0 turns and 1.0 turns from the movable-side reference point 22f. A definition of the movable-side reference point 22f is the same as that of the embodiment or Modification B. In FIG. 19, the movable-side second region 22k is indicated by a hatched region.

Next, a state when the movable scroll 22 is inclined with respect to the fixed scroll 21 will be described with reference to FIGS. 23 and 24. The fixed scroll 21 and the movable scroll 22 illustrated in FIGS. 23 and 24 are sectional views taken along line E-E in FIG. 18 and line F-F in FIG. 19. FIGS. 23 and 24 illustrate a state in which the movable scroll 22 is inclined. FIG. 24 illustrates a state in which the movable scroll 22 has revolved by 180° from the state illustrated in FIG. 23. FIGS. 23 and 24 illustrate a state in which deformation of the fixed scroll 21 and the movable scroll 22 occurs. The inclination and deformation of the movable scroll 22 illustrated in FIGS. 23 and 24 are exaggerated from an actual state. In FIGS. 23 and 24, an increase in the fixed-side dimension and the movable-side dimension due to the deformation of the fixed scroll 21 and the movable scroll 22 is indicated by a filled region.

In the present modification, the height positions of the main surfaces 21p and 22p of the fixed-side end plate 21a and the movable-side end plate 22a are adjusted such that the movable-side second region 22k does not receive the pressing force from the main surface 21p of the fixed-side end plate 21a.

As a result, as illustrated in FIGS. 23 and 24, while the movable scroll 22 is revolving, the distal end surface of the movable-side wrap 22b is not in contact with the main surface 21p of the fixed-side end plate 21a partially in a part between 0.0 turns and 1.0 turns from the movable-side reference point 22f toward the winding start 22s of the movable-side wrap 22b. Specifically, while the movable scroll 22 is revolving, the main surface 21p of the fixed-side end plate 21a is not in contact with the movable-side second region 22k.

In the present modification, as in Modification A, in a state where the movable scroll 22 is inclined and the fixed scroll 21 and the movable scroll 22 are deformed, the movable scroll 22 does not receive the thrust load in the movable-side second region 22k. Thus, since the movable scroll 22 does not receive the thrust load, the fixed scroll 21 can effectively receive the thrust load in the fixed-side first region 21j. Accordingly, wear of the fixed scroll 21 and the movable scroll 22 is suppressed, and a decrease in efficiency of the scroll compressor 100 is suppressed.

CONCLUSION

Although the embodiment of the present disclosure has been described above, it will be understood that various changes in form and details can be made without departing from the spirit and scope of the present disclosure described in claims.

Claims

1. A scroll compressor comprising: a fixed scroll including a fixed-side end plate and a fixed-side wrap; anda movable scroll including a movable-side end plate and a movable-side wrap,the fixed-side wrap extending, from a main surface of the fixed-side end plate, along a first direction with a fixed-side dimension,the moveable-side wrap extending, from a main surface of the movable-side end plate, along the first direction with a mm able-side dimension, the main surface of the movable-side end plate facing the main surface of the fixed-side end plate,the fixed scroll and the movable scroll forming a first compression chamber surrounded by an inner peripheral surface of the fixed-side wrap and an outer peripheral surface of the movable-side wrap anda second compression chamber surrounded by an outer peripheral surface of the fixed-side wrap and an inner peripheral surface of the movable-side wrap,the fixed-side dimension and the movable-side dimension being set such that a fixed-side first region included in a distal end surface of the fixed-side wrap receives a force that presses the movable scroll against the fixed scroll when the movable scroll is inclined with respect to the fixed scroll, andthe first compression chamber and the second compression chamber being point-symmetrical when viewed along the first direction,the fixed-side dimension and the movable-side dimension being set such that, when the movable scroll is inclined with respect to the fixed scroll, a movable-side first region included in a distal end surface of the movable-side wrap receives the force that presses the movable scroll against the fixed scroll,the fixed-side first region being a distal end surface of a part between 0.0 turns and 0.5 turns from a fixed-side reference point set in advance and located on an outermost periphery of the fixed-side wrap anda distal end surface of a part between 1.0 turns and 1.5 turns from the fixed-side reference point, andthe movable-side first region being a distal end surface of a part between 0.0 turns and 0.5 turns from a movable-side reference point set in advance and located on an outermost periphery of the movable-side wrap anda distal end surface of a part between 1.0 turns and 1.5 turns from the movable-side reference point,the fixed-side dimension and the movable-side dimension being set such that, when deformation of the fixed scroll and the movable scroll occurs, a fixed-side second region included in a distal end surface of the fixed-side wrap does not receive the force that presses the movable scroll against the fixed scroll, anda movable-side second region included in a distal end surface of the movable-side wrap does not receive the force that presses the movable scroll against the fixed scroll,the fixed-side second region being a distal end surface of a part between 0.5 turns and 1.0 turns from the fixed-side reference point, andthe movable-side second region being a distal end surface of a part between 0.5 turns and 1.0 turns from the movable-side reference point.

2. A scroll compressor comprising: a fixed scroll including a fixed-side end plate and a fixed-side wrap; anda movable scroll including a movable-side end plate and a movable-side wrap,the fixed-side wrap extending, from a main surface of the fixed-side end plate, along a first direction with a fixed-side dimension,the movable-side wrap extending, from a main surface of the movable-side end plate, along the first direction with a movable-side dimension, the main surface of the movable-side end plate facing the main surface of the fixed-side end plate,the fixed scroll and the movable scroll forming a first compression chamber surrounded by an inner peripheral surface of the fixed-side wrap and an outer peripheral surface of the movable-side wrap anda second compression chamber surrounded by an outer peripheral surface of the fixed-side wrap and an inner peripheral surface of the movable-side wrap,the fixed-side dimension and the movable-side dimension being set such that a fixed-side first region included in a distal end surface of the fixed-side wrap receives a force that presses the movable scroll against the fixed scroll when the movable scroll is inclined with respect to the fixed scroll, andthe fixed-side first region including a distal end surface of a part between 0.0 turns and 0.5 turns from a fixed-side reference point set in advance and located on an outermost periphery of the fixed-side wrap anda distal end surface of a part between 1.0 turns and 1.5 turns from the fixed-side reference point,a number of turns of the fixed-side wrap and a number of turns of the movable-side wrap being different from each other,the fixed-side first region is a distal end surface of a part between 0.0 turns and 2.0 turns from the fixed-side reference point,the fixed-side dimension and the movable-side dimension being set such that, when deformation of the fixed scroll and the movable scroll occurs, a movable-side second region included in a distal end surface of the movable-side wrap does not receive the force that presses the movable scroll against the fixed scroll, andthe movable-side second region being a distal end surface of a part between 0.0 turns and 1.0 turns from a movable-side reference point set in advance and located on an outermost periphery of the movable-side wrap.

3. The scroll compressor according to claim 2, wherein the deformation of the fixed scroll and the movable scroll is due to at least one of pressure and heat of at least one of the first compression chamber and the second compression chamber.

4. The scroll compressor according to claim 3, wherein the fixed scroll and the movable scroll form the first compression chamber and the second compression chamber at a first time point while the movable scroll is revolving,the fixed-side reference point is at a position in contact with a side surface of the mm able-side wrap at the first time point, andthe movable-side reference point is at a position in contact with a side surface of the fixed-side wrap at the first time point.

5. The scroll compressor according to claim 3, wherein the fixed-side wrap has a fixed-side step formed on a distal end surface of the fixed-side wrap at the outermost periphery of the fixed-side wrap,the movable-side wrap has a movable-side step formed on a distal end surface of the movable-side wrap at the outermost periphery of the movable-side wrap,the fixed-side reference point is located at the fixed-side step in a direction in which the distal end surface of the fixed-side wrap extends, andthe movable-side reference point is located at the movable-side step in a direction in which the distal end surface of the movable-side wrap extends.

6. The scroll compressor according to claim 2, wherein the fixed scroll and the movable scroll form the first compression chamber and the second compression chamber at a first time point while the movable scroll is revolving,the fixed-side reference point is at a position in contact with a side surface of the movable-side wrap at the first time point, andthe movable-side reference point is at a position in contact with a side surface of the fixed-side wrap at the first time point.

7. The scroll compressor according to claim 6, wherein the fixed-side wrap has a fixed-side step formed on a distal end surface of the fixed-side wrap at the outermost periphery of the fixed-side wrap,the movable-side wrap has a movable-side step formed on a distal end surface of the movable-side wrap at the outermost periphery of the movable-side wrap,the fixed-side reference point is located at the fixed-side step in a direction in which the distal end surface of the fixed-side wrap extends, andthe movable-side reference point is located at the movable-side step in a direction in which the distal end surface of the movable-side wrap extends.

8. The scroll compressor according to claim 2, wherein the fixed-side wrap has a fixed-side step formed on a distal end surface of the fixed-side wrap at the outermost periphery of the fixed-side wrap,the movable-side wrap has a movable-side step formed on a distal end surface of the movable-side wrap at the outermost periphery of the movable-side wrap,the fixed-side reference point is located at the fixed-side step in a direction in which the distal end surface of the fixed-side wrap extends, andthe movable-side reference point is located at the movable-side step in a direction in which the distal end surface of the movable-side wrap extends.

9. The scroll compressor according to claim 1, wherein the deformation of the fixed scroll and the movable scroll is due to at least one of pressure and heat of at least one of the first compression chamber and the second compression chamber.

10. The scroll compressor according to claim 9, wherein the fixed scroll and the movable scroll form the first compression chamber and the second compression chamber at a first time point while the movable scroll is revolving,the fixed-side reference point is at a position in contact with a side surface of the movable-side wrap at the first time point, andthe movable-side reference point is at a position in contact with a side surface of the fixed-side wrap at the first time point.

11. The scroll compressor according to claim 9, wherein the fixed-side wrap has a fixed-side step formed on a distal end surface of the fixed-side wrap at the outermost periphery of the fixed-side wrap,the movable-side wrap has a movable-side step formed on a distal end surface of the movable-side wrap at the outermost periphery of the movable-side wrap,the fixed-side reference point is located at the fixed-side step in a direction in which the distal end surface of the fixed-side wrap extends, andthe movable-side reference point is located at the movable-side step in a direction in which the distal end surface of the movable-side wrap extends.

12. The scroll compressor according to claim 1, wherein the fixed scroll and the movable scroll form the first compression chamber and the second compression chamber at a first time point while the movable scroll is revolving,the fixed-side reference point is at a position in contact with a side surface of the movable-side wrap at the first time point, andthe movable-side reference point is at a position in contact with a side surface of the fixed-side wrap at the first time point.

13. The scroll compressor according to claim 12, wherein the fixed-side wrap has a fixed-side step formed on a distal end surface of the fixed-side wrap at the outermost periphery of the fixed-side wrap,the movable-side wrap has a movable-side step formed on a distal end surface of the movable-side wrap at the outermost periphery of the movable-side wrap,the fixed-side reference point is located at the fixed-side step in a direction in which the distal end surface of the fixed-side wrap extends, andthe movable-side reference point is located at the movable-side step in a direction in which the distal end surface of the movable-side wrap extends.

14. The scroll compressor according to claim 1, wherein the fixed-side wrap has a fixed-side step formed on a distal end surface of the fixed-side wrap at the outermost periphery of the fixed-side wrap,the movable-side wrap has a movable-side step formed on a distal end surface of the movable-side wrap at the outermost periphery of the movable-side wrap,the fixed-side reference point is located at the fixed-side step in a direction in which the distal end surface of the fixed-side wrap extends, andthe movable-side reference point is located at the movable-side step in a direction in which the distal end surface of the movable-side wrap extends.