Information
-
Patent Grant
-
6679690
-
Patent Number
6,679,690
-
Date Filed
Wednesday, September 4, 200222 years ago
-
Date Issued
Tuesday, January 20, 200420 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Oblon, Spivak, McClelland, Maier & Neustadt, P.C.
-
CPC
-
US Classifications
Field of Search
US
- 418 551
- 418 554
- 418 555
- 418 57
- 418 149
- 029 888022
-
International Classifications
-
Abstract
A scroll compressor including a guide frame (22) for fixing a fixed scroll member (12) and a compliant frame (24) for supporting an oscillating scroll member (14) in the axial direction of the scroll compressor in the guide frame (22), wherein the guide frame (22) has a plurality of cylindrical surfaces (33, 35), and the compliant frame (24) has a plurality of cylindrical surfaces (23, 25) which engage with the cylindrical surfaces (33, 35), and wherein in order to facilitate assembling of the guide frame (22) and the compliant frame (24), the first cylindrical surfaces (25, 35) are first engaged with each other when the compliant frame (24) is inserted into the guide frame (22), that is, the cylindrical surfaces are engaged in the order of increase in diameter.
Description
FIELD OF THE INVENTION
The present invention relates generally to a scroll compressor for use in a refrigerator, an air conditioner, or the like.
BACKGROUND OF THE INVENTION
One of conventional scroll compressors known in the art is, for example, disclosed in JP-A-2000-161254 and its construction will be described with reference to FIG.
6
.
A fixed scroll member
12
and an oscillating scroll member
14
are disposed in a closed vessel
10
. The fixed scroll member
12
and the oscillating scroll member
14
have plate-like scroll teeth
16
and
18
having substantially the same shape, respectively. The plate-like scroll teeth
16
and
18
are in gear with each other so as to form a compression chamber
20
which changes in volume relatively between the plate-like scroll teeth
16
and
18
.
The fixed scroll member
12
is fixed to a guide frame
22
by a plurality of bolts which are not shown. The guide frame
22
is fixedly attached to the inner wall of the closed vessel
10
by such means as shrink-fitting or welding. The oscillating scroll member
14
and a compliant frame
24
are received in an internal space formed by the fixed scroll member
12
and the guide frame
22
. The compliant frame
24
is located under the oscillating scroll member
14
so as to support the oscillating scroll member
14
in the axial direction of the scroll compressor.
At substantially the center portion of a base plate portion
15
of the oscillating scroll member
14
, a hollow cylindrical boss portion
26
is formed to extend into the inside of the compliant frame
24
. A crank shaft
29
in the upper end portion of a main shaft
28
is rotatably connected to the boss portion
26
through a bearing
27
.
The main shaft
28
is driven to rotate by a motor
30
. The motor
30
is constituted by a rotor
31
fixed to the main shaft
28
, and a stator
32
fixed to the inner wall of the closed vessel
10
. The main shaft
28
extends downward so as to be rotatably supported by the compliant frame
24
through first and second bearings
34
and
36
disposed at the upper portion, and by a sub-frame
35
through a third bearing
38
disposed at the lower portion. Further, a main shaft balancer
41
is fixedly attached to the main shaft
28
at the lower side of the crank shaft
29
by shrink-fitting, etc, and an upper balancer
42
and a lower balancer
43
are fixed to the main shaft
28
on the upper and lower surfaces of the rotor
31
respectively. Static balance and dynamic balance of the main shaft
28
are ensured by the three balancers
41
,
42
and
43
. Incidentally, in
FIG. 6
, the reference numeral
44
represents glass-sealed terminals for motor power supply purposes.
In addition, an Oldham's ring
45
is mounted on the compliant frame
24
so as to prevent the oscillating scroll member
14
from rotating on its own axis. The Oldham's ring
45
has two pairs of claws
46
and
47
, and the claws
46
and
47
in each pair have a phase difference of 90 degrees from each other (in
FIG. 1
, the claws
46
and
47
are shown to have a phase difference of 180 degrees in order to facilitate understanding). The claws
46
are engaged with two Oldham's guide grooves
48
so that the claws
46
can slide in the grooves
48
reciprocatingly, respectively. The Oldham's guide grooves
48
are formed substantially in a straight line on a base plate portion
13
of the fixed scroll member
12
. The claws
47
are engaged with two Oldham's guide grooves
49
so that the claws
47
can slide in the grooves
49
reciprocatingly, respectively. The Oldham's guide grooves
49
are formed substantially in a straight line on the base plate portion
15
of the oscillating scroll member
14
and the Oldham's guide grooves
49
have a phase difference of 90 degrees with respect to the Oldham's guide grooves
48
, respectively. Thus, the oscillating scroll member
14
driven by the rotation of the crank shaft
29
of the main shaft
28
makes an eccentric turning motion without rotating on its own axis.
The compliant frame
24
has at least two cylindrical surfaces
23
and
25
in its upper and lower outer circumferential portions, respectively. The cylindrical surfaces
23
and
25
engage with cylindrical surfaces
33
and
35
formed in the guide frame
22
so as to be supported in the radial direction of the scroll compressor, respectively. The compliant frame
24
and the guide frame
22
are fitted over each other through upper and lower sealing materials
37
and
39
. Thus, a frame space
50
formed between the two members
24
and
22
is sealed off by the sealing materials
37
and
39
.
The frame space
50
communicates with a communication passageway
51
provided in the compliant frame
24
. The upper end portion of the communication passageway
51
is somewhat expanded in diameter so as to form an opening portion
52
. The opening portion
52
is opened to the upper end surface of the compliant frame
24
. The upper end surface of the compliant frame
24
serves as a thrust bearing
56
. The oscillating scroll member
14
is supported through the thrust bearing
56
slidably in pressure contact with a thrust surface
58
. The thrust surface
58
is formed on the lower surface of the base plate portion
15
of the oscillating scroll member
14
.
An extraction hole
53
is provided in the base plate portion
15
of the oscillating scroll member
14
. A lower end opening portion
54
of the extraction hole
53
is opened to the thrust surface
58
while its upper end opening portion
55
is opened to the compression chamber
20
. Further, the thrust-surface-side opening portion
54
of the extraction hole
53
is located so that the circular locus of the opening portion stays in the opening portion
52
of the communication passageway
51
opened to the thrust bearing
56
surface of the compliant frame
24
during the normal operation. Thus, there is no leak to a suction pressure atmosphere space
17
because of the oscillating scroll member
14
and the compliant frame
24
sliding in close contact with each other.
The suction pressure atmosphere space
17
is provided in the outer circumferential portion of the base plate portion
13
of the fixed scroll member
12
. A suction pipe
19
for refrigerant gas is press fit into the space
17
through the closed vessel
10
. In addition, a discharge port
21
for compressed refrigerant gas is provided in the base plate portion
13
. The discharge port
21
communicates with a high pressure chamber
40
formed between the fixed scroll member
12
and the closed vessel
10
. The discharge port
21
further communicates with a similar high pressure chamber
62
under the guide frame
22
through a passageway
60
. The passageway
60
is composed of a notch groove provided in the outer circumferential portions of the fixed scroll member
12
and the guide frame
22
. A discharge pipe
64
is attached to the closed vessel
10
so as to communicate with the high pressure chamber
62
.
Lubricating oil
70
such as refrigerating machine oil is stored in the bottom portion of the closed vessel
10
. An oil pipe
72
connected with the lower end portion of the main shaft
28
is inserted into the lubricating oil
70
. The lubricating oil
70
sucked up through the oil pipe
72
passes through an oil passageway hole
74
extending through the main shaft
28
in its axial direction. Thus, the lubricating oil
70
is directed to the bearing portion
27
of the crank shaft
29
through an opening portion
76
at the upper end of the oil passageway hole. Further, the lubricating oil
70
lubricating the bearing portion
27
fills a space (boss portion space)
78
surrounded by the oscillating scroll member
14
and the compliant frame
24
.
FIG. 7
is a partially sectional view showing a pressure regulating mechanism provided in the compliant frame
24
.
As shown in
FIG. 7
, an intermediate pressure regulating valve
80
is incorporated in the compliant frame
24
. The intermediate pressure regulating valve
80
uses a spring
81
to close a regulating valve front channel
82
. The regulating valve front channel
82
communicates with the boss portion space
78
. On the other hand, a regulating valve rear channel
83
communicates with a valve chamber and a base plate outer circumferential portion space, that is, the suction pressure atmosphere space
17
which is low in pressure.
Next, description will be made about the basic operation of this conventional scroll compressor. The low-pressure sucked refrigerant enters the compression chamber
20
from the suction pipe
19
. The compression chamber
20
is formed by the plate-like scroll teeth
16
of the fixed scroll member
12
and the plate-like scroll teeth
18
of the oscillating scroll member
14
. The plate-like scroll teeth
16
and
18
are in gear with each other. The oscillating scroll member
14
driven by the motor
30
makes an eccentric turning motion while reducing the volume of the compression chamber
20
toward the center portion. By this compression stroke, the sucked refrigerant becomes high in pressure. Thus, the sucked refrigerant is discharged into the closed vessel
10
through the discharge port
21
of the fixed scroll member
12
. In addition, on the abovementioned compression stroke, the refrigerant gas of intermediate pressure on the way of compression is directed from the extraction hole
53
of the oscillating scroll member
14
to the frame space
50
through the passageway
60
of the compliant frame
24
. Thus, the intermediate pressure atmosphere of the space
50
is maintained. The discharge gas increased in pressure fills the closed vessel
10
with the high pressure atmosphere. The discharge gas is eventually discharged from the discharge pipe
64
to the outside of the compressor.
The lubricating oil
70
in the bottom portion of the closed vessel
10
is directed to the bearing portion
27
of the crank shaft
29
through the oil passageway hole
74
of the main shaft
28
by the high pressure in the closed vessel
10
. The lubricating oil attains an intermediate pressure by the throttling action of the bearing portion
27
, and it fills the boss portion space
78
surrounded by the oscillating scroll member
14
and the compliant frame
24
. Then, the lubricating oil
70
is introduced into the low pressure atmosphere space
17
via the intermediate pressure regulating valve
80
which connects the space
78
and the low pressure atmosphere space
17
. Thus, the lubricating oil
70
is sucked into the compression chamber
20
together with the low pressure refrigerant gas. On the compression stroke, the lubricating oil
70
is released into the closed vessel
10
through the discharge port
21
together with the high pressure refrigerant gas. In the closed vessel
10
, the lubricating oil
70
is separated from the refrigerant gas, and returned into the bottom portion of the closed vessel again. In addition, the boss portion space
78
is set to maintain a differential pressure defined by the product of the spring constant of the intermediate pressure regulating spring
81
and the sectional area of the regulating valve front channel
82
, and to have an intermediate pressure higher than the low pressure atmosphere space
17
by the differential pressure. Thus, the downward force acting on the oscillating scroll member
14
is partially canceled by this intermediate pressure so that the thrust force can be reduced.
The sum of the thrust gas force with which the fixed scroll member
12
and the oscillating scroll member
14
tend to be separated from each other by the compression operation in the axial direction and the force with which the compliant frame
24
and the oscillating scroll member
14
tend to be separated from each other by the intermediate pressure of the boss portion space
78
acts against the compliant frame
24
as a downward force in the drawing.
On the other hand, the sum of the differential pressure between the force tending to separate the compliant frame
24
from the guide frame
22
by the pressure of the frame space
50
to which the refrigerant gas on the way of compression has been directed to form an intermediate pressure atmosphere and the pressure acting on the lower portion of the guide frame
22
which is exposed to the high pressure atmosphere acts as an upward force.
During the steady-state operation, the above-mentioned upward force is set to exceed the downward force. Thus, the engaged upper and lower cylindrical surfaces
23
and
25
of the compliant frame
24
are guided by the cylindrical surfaces
33
and
35
of the guide frame
22
. Thus, the compliant frame
24
floats upward. The oscillating scroll member
14
slides on the compliant frame
24
in close contact therewith. Thus, the oscillating scroll member
14
floats in the same manner as the compliant frame
24
, and it slides on the fixed scroll member
12
while bringing the plate-like scroll teeth
18
of the oscillating scroll member
14
into contact with the fixed scroll member
12
.
On the other hand, the above-mentioned thrust gas force increases during the starting, fluid compression or the like of the scroll compressor. Thus, the oscillating scroll member
14
strongly presses down the compliant frame
24
through the thrust bearing
56
. As a result, there is produced a comparatively large clearance between the tooth top and the tooth bottom of the plate-like scroll teeth
18
and
16
of the oscillating scroll member
14
and the fixed scroll member
12
. Thus, any abnormal pressure rise in the compression chamber
20
is avoided. This action is called a relief action, and the amount of the produced clearance is called a relief amount.
The relief amount is controlled by a distance of travel until the compliant frame
24
and the guide frame
22
collide with each other.
A part or all of upsetting moment generated in the oscillating scroll member
14
is transmitted to the compliant frame
24
through the thrust bearing
56
. On the other hand, a bearing load applied by the first bearing
34
of the main shaft
28
, and a resultant of two reactions of the bearing load, that is, a couple produced by a resultant of counterforces produced by the upper and lower cylindrical engaging surfaces (
23
,
33
;
25
,
35
) of the compliant frame
24
and of the guide frame
22
act on the compliant frame
24
so as to cancel the above-mentioned upsetting moment. Thus, excellent follow-up action stability and relief action stability are ensured during the steady-state operation.
With the conventional scroll compressor, however, there has been a problem at the time of assembling the compliant frame and the guide frame, as follows. In other words, the compliant frame has to be inserted into the guide frame straightly. If the compliant frame is inserted even with a slight inclination, jamming is caused for the compliant frame. Once the compliant frame is brought into such a jamming condition, it is very difficult to further insert the compliant frame or reinsert it from the first. In addition, if the compliant frame is forcibly inserted by hammering with a wooden hammer or the like, the cylindrical engaging surfaces are often damaged or the sealing materials are often damaged or broken. Further, the compliant frame is rotated and adjusted in phase after it has been inserted into the guide frame in the prior art. This operation also causes damage or the like to the sealing materials. In addition, there may arise a mistake such as forgetting to set the sealing materials in place.
DISCLOSURE OF THE INVENTION
The present invention has been made to solve the foregoing problems, and it is an object of the present invention to provide a scroll compressor in which a compliant frame and a guide frame are assembled easily. Particularly, the present invention provides a scroll compressor in which normal assembling of a compliant frame and a guide frame can be made easily.
It is another object of the present invention to provide a scroll compressor in which the compliant frame is adjusted in phase as soon as the compliant frame is inserted.
According to an aspect of the present invention, there is provided a scroll compressor provided in a closed vessel and including: a fixed scroll member attached to a guide frame fixed to the closed vessel; an oscillating scroll member having plate-like scroll teeth engaging with plate-like scroll teeth of the fixed scroll member so as to form a compression chamber between the plate-like scroll teeth of the oscillating scroll member and the plate-like scroll teeth of the fixed scroll member; a compliant frame for supporting the oscillating scroll frame in an axial direction of the scroll compressor in the guide frame; and at least two pairs of cylindrical surfaces, each pair of the cylindrical surfaces being provided in the compliant frame and the guide frame, respectively, one pair of the two pairs being different in diameter from the other pair, thereby supporting the compliant frame in a radial direction of the scroll compressor, and whereby when the compliant frame is inserted into the guide frame, the cylindrical surfaces in pairs are engaged successively in order of increase in diameter.
Thus, the scroll compressor according to the present invention has a feature that the order of places where the compliant frame and guide frame are engaged with each other is defined when the compliant frame is to be inserted into the guide frame. In other words, the first cylindrical surfaces small in diameter are first engaged with each other and the other cylindrical surfaces large in diameter are then engaged with each other in order of increase in diameter. As a result, by the leading action of the first cylindrical surfaces, the insertion of the compliant frame becomes easy, and the compliant frame tends to become difficult to be inclined. Accordingly, it is possible to insert the compliant frame straightly and smoothly without producing any jamming. Thus, it becomes easy to assemble the compliant frame and the guide frame.
According to another aspect of the invention, in the scroll compressor at least two sealing materials are provided for sealing off a frame space formed between the compliant frame and the guide frame so that when the compliant frame is to be inserted into the guide frame, the cylindrical surfaces are engaged first with each other in each pair and then the sealing materials are engaged.
After the two pairs of the cylindrical surfaces have been engaged with each other respectively, the sealing materials are engaged. Accordingly, the sealing materials are engaged while being guided straightly. Thus, it is possible to prevent the sealing materials from being damaged or the like.
According to a further aspect of the invention, in the scroll compressor phase setting means for the compliant frame is provided so that when the compliant frame is to be inserted into the guide frame, the sealing materials are engaged after the compliant frame has been locked in phase with respect to the guide frame by the phase setting means.
By this phase setting means, the phase of the compliant frame, that is, the position of a communication passageway provided in the compliant frame is determined as soon as the compliant frame is inserted. Accordingly, it is not necessary to rotate the compliant frame to position the communication passageway after the compliant frame is inserted. Thus, it is possible to prevent the sealing materials from being damaged or the like.
According to a further aspect of the invention, in the scroll compressor the phase setting means is constituted by at least one pin and one hole, or similar means, so as to prevent the compliant frame from rotating while allowing the compliant frame to move in the axial direction.
A combination of a pin and a hole, a combination of a key and a key groove, or any other means, may be employed as the phase setting means so long as they prevent the compliant frame from rotating but allow the compliant frame to move in the axial direction (vertical movements).
According to a further aspect of the invention, in the scroll compressor all of the sealing materials are mounted on the compliant frame.
Since the presence of the sealing materials can be confirmed easily by visual observation, it is possible to prevent a mistake such as forgetting to set the sealing materials in place.
According to a further aspect of the invention, in the scroll compressor clearances between the compliant frame and the guide frame at the places of engagement of the cylindrical surfaces are smaller than clearances between the compliant frame and the guide frame at the places of engagement of the sealing materials.
According to a further aspect of the invention, in the scroll compressor one of the sealing materials is attached to an insert-direction rear portion of the small-diameter first cylindrical surface, and a seal portion cylindrical surface on which the sealing material is mounted is formed to be slightly smaller than the first cylindrical surface.
According to a further aspect of the invention, in the scroll compressor stated in claim 6, preferably, as defined in claim 7, one of the sealing materials is attached to an insert-direction rear portion of the small-diameter first cylindrical surface, and a seal portion cylindrical surface on which the sealing material is mounted is formed to be slightly smaller than the first cylindrical surface.
The first cylindrical surfaces are first engaged with each other between the compliant frame and the guide frame to play the role of leading when the compliant frame is to be inserted into the guide frame. Accordingly, the fitting tolerance for the guide portion cylindrical surface and the seal portion cylindrical surface in the first cylindrical surface is particularly important to obtain the above-mentioned effect effectively. By forming the seal portion cylindrical surface to be slightly smaller than the guide portion cylindrical surface, the leading function and the normal sealing action of the first sealing material are positively ensured.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a longitudinally sectional view of a scroll compressor according to Embodiment 1 of the present invention;
FIGS.
2
(
a
)-
2
(
f
) are a series of sectional views showing various steps for assembling main parts of the scroll compressor of
FIG. 1
;
FIG. 3
is a sectional view showing the condition of the scroll compressor when the compliant frame is inserted into the guide frame;
FIG. 4
is a sectional view showing the condition when a compliant frame is inserted into a guide frame according to Embodiment 2 of the present invention;
FIG. 5
is a sectional view showing the condition when a compliant frame is inserted into a guide frame according to Embodiment 3 of the present invention;
FIG. 6
is a longitudinally sectional view of a conventional scroll compressor; and
FIG. 7
is a longitudinally sectional view showing the pressure regulating mechanism of the conventional scroll compressor.
THE BEST MODE FOR CARRYING OUT THE INVENTION
Some embodiments of the present invention will now be described with reference to the drawings. However, the present invention is not limited to such illustrated embodiments.
Embodiment 1
FIG. 1
shows the overall construction of an assembled scroll compressor according to the present invention. Basically, the component parts used in the present invention are the same as their counterparts in the conventional compressor shown in
FIG. 6
, and are therefore the same in functions. Therefore, the same reference numerals as those in
FIG. 6
are used, and description will be made chiefly about the items relating to the present invention.
As shown in
FIG. 1
, a compliant frame
24
has an upper or second cylindrical surface
23
and a lower or first cylindrical surface
25
which is smaller in diameter than the cylindrical surface
23
. The lower or first cylindrical surface
25
is shaped to have a substantially straight (substantially the uniform outer diameter) outer circumferential surface. The total length of the lower cylindrical surface (first cylindrical surface)
25
is substantially the same as the total length of the lower cylindrical surface
25
including the stepped portion in the conventional compressor. In addition, the length of the lower cylindrical surface (first cylindrical surface)
25
is larger than that of the upper cylindrical surface (second cylindrical surface)
23
. According to the present invention, a lower sealing material (first sealing material)
39
is attached to the outer circumferential portion of the lower cylindrical surface
25
, particularly the rear portion of the compliant frame
24
in the direction of insertion. Similarly, an upper sealing material (second sealing material)
37
is also attached to the compliant frame
24
side. Specifically, the upper sealing material
37
is attached to an intermediate cylindrical surface
24
a
formed into a stepped shape between the upper cylindrical surface
23
and the lower cylindrical surface
25
. Accordingly, when the compliant frame
24
is inserted, the presence of the sealing materials
37
and
39
can be confirmed easily by virtual observation. Thus, it is possible to prevent a failure or a mistake such as forgetting to set the sealing materials
37
and
39
in place.
FIG. 2
, shows the steps for assembling the principal parts of the scroll compressor according to the present invention.
First, as shown in (a) of
FIG. 2
, the sealing materials
37
and
39
, a first bearing
34
and a second bearing
36
are attached to the compliant frame
24
. The compliant frame
24
is then inserted into the guide frame
22
. At this time, as shown in
FIG. 3
, the small-diameter lower cylindrical surface (first cylindrical surface)
25
of the compliant frame
24
is first engaged with an entrance surface
35
a
of the lower cylindrical surface
35
of the guide frame
22
. Then, the lower cylindrical surface
25
of the compliant frame
24
is inserted into the lower cylindrical surface
35
of the guide frame
22
while being guided by the lower cylindrical surface
35
(this action is called a leading action of the lower cylindrical surface
25
). After that, the large-diameter upper cylindrical surface (second cylindrical surface)
23
is engaged with an upper cylindrical surface
33
of the guide frame
22
. Thus, the compliant frame
24
can be inserted into the guide frame
22
straightly and smoothly. In addition, even if the compliant frame
24
is inserted with a slight inclination, the inclination of the compliant frame
24
can be corrected easily because the upper cylindrical surfaces
23
and
33
have such a dimensional relationship that the upper cylindrical surface (second cylindrical surface)
23
is not yet engaged with the upper cylindrical surface
33
of the guide frame
22
in the initial stage of the insertion. Accordingly, it is easy to insert the compliant frame
24
and also it is difficult for the compliant frame
24
to incline. Thus, it is possible to insert the compliant frame
24
into the guide frame
22
smoothly without producing any jamming of the compliant frame
24
.
Thereafter, as shown in (b) of
FIG. 2
, a main shaft
28
to which a main shaft balancer
41
has been shrink-fitted or press-fitted, is inserted into the first bearing portion
34
and the second bearing portion
36
of the compliant frame
24
. Next, an Oldham's ring
45
, an oscillating scroll member
14
and a fixed scroll member
12
are set in place sequentially on the compliant frame
24
(see (c)-(e) of FIG.
2
). Then, the fixed scroll member
12
is fixed to the guide frame
22
by clamping with bolts (not shown). As regards the direction of clamping, the bolts may be fastened from either the fixed scroll member side or the guide frame side. After that, a rotor
31
is inserted from below the main shaft
28
, and fixed to the main shaft
28
(see (e) of FIG.
2
).
Embodiment 2
FIG. 4
shows another embodiment of the present invention.
FIG. 4
is an explanatory view showing the manner in which a compliant frame
24
is inserted into a guide frame
22
. Specifically, an upper cylindrical surface
23
and a lower cylindrical surface
25
of the compliant frame
24
are engaged with an upper cylindrical surface
33
and a lower cylindrical surface
35
of the guide frame
22
respectively. Then, upper and lower sealing materials
37
and
39
are engaged with an intermediate cylindrical surface
22
a
and the lower cylindrical surface
35
of the guide frame
22
, respectively. It is a matter of course so that also in this embodiment, the lower cylindrical surface
25
of the compliant frame
24
is first engaged with the lower cylindrical surface
35
of the guide frame
22
in the same manner as in Embodiment 1. Thereafter, the upper cylindrical surface
23
of the compliant frame
24
is engaged with the upper cylindrical surface
33
of the guide frame
22
.
In this embodiment, the clearances (guide portion clearances) between the upper and lower cylindrical surfaces
23
and
25
of the compliant frame
24
and the upper and lower cylindrical surfaces
33
and
35
of the guide frame
22
are preset to be smaller than the clearances (seal portion clearances) between the compliant frame
24
and the guide frame
22
in the portions where the sealing materials
37
and
39
are attached, respectively. Accordingly, the upper cylindrical surfaces
23
and
33
, and the lower cylindrical surfaces
25
and
35
are first engaged with each other, respectively. Then, the sealing materials
37
and
39
are engaged with the intermediate cylindrical surface
22
a
and the lower cylindrical surface
35
of the guide frame
22
, respectively. Thus, the sealing materials
37
and
39
can be engaged with the guide frame
22
while the posture of the compliant frame
24
is kept straight with respect to the guide frame
22
. It is therefore possible to prevent the sealing materials from being damaged or so. In addition, the lower one of the above-mentioned seal portion clearances is a clearance between the lower cylindrical surface
35
of the guide frame
22
and a lower seal portion cylindrical surface
25
a
of the compliant frame
24
. The lower seal portion cylindrical surface
25
a
is a portion to which the lower sealing material
39
is attached. The lower seal portion cylindrical surface
25
a
is also formed to have an outer diameter slightly smaller than that of the lower cylindrical surface
25
. Of course, the lower cylindrical surface
35
side of the guide frame
22
may be slightly increased in diameter while causing the lower cylindrical surface
25
of the compliant frame
24
to have the uniform diameter over its whole length. However, the way described in this embodiment is preferable in view of making the compliant frame
24
difficult to be inclined when it is inserted into the guide frame
22
.
Embodiment 3
FIG. 5
shows still another embodiment of the present invention, and it is an explanatory view showing the manner in which a compliant frame
24
is inserted into a guide frame
22
.
In this embodiment, phase setting means
90
is provided for the compliant frame
24
. As for example, the phase setting means
90
is constituted by pins and holes. A plurality of pins
91
are erectly provided on the guide frame
22
. Holes
92
through which the pins
91
are inserted are provided in a flange portion
93
which forms an upper cylindrical surface
23
of the compliant frame
24
.
By this phase setting means
90
, the phase of the compliant frame
24
can be determined with respect to the guide frame
22
as soon as the compliant frame
24
is inserted into the guide frame
24
. In other words, by the provision of the phase setting means
90
, a communication passageway
51
can be positioned. In addition, sealing materials
37
and
39
are engaged with the guide frame
22
after the phase of the compliant frame
24
has been thus locked with respect to the guide frame
22
. Accordingly, after the sealing materials
37
and
39
have been engaged thus, the compliant frame
24
does not have to be rotated for phase adjustment as in the case of the prior art. It is therefore possible to prevent the sealing materials from being damaged or the like.
Incidentally, although the description was made of the case where the phase setting means
90
was constituted by the pins
91
and the holes
92
, the phase setting means
90
may be constituted by any other means so long as the means prevents the compliant frame
24
from rotating while allowing the compliant frame
24
to move in the axial direction of the scroll compressor. For example, the phase setting means
90
may be constituted by keys and key grooves. Further, although the plurality of pins are shown in
FIG. 5
, the phase setting means
90
may have only one pin if the pin can fulfil the equivalent function.
Claims
- 1. A scroll compressor disposed in a closed vessel, comprising:a guide frame attached to said closed vessel the guide frame having bottom and top ends in an axial direction and first and second guide frame cylindrical surfaces, the first guide frame cylindrical surface being provided near the bottom end, the second guide frame cylindrical surface being provided near the top end and having a larger diameter than that of the first guide frame cylindrical surface; a compliant frame disposed in said guide frame having first and second compliant frame cylindrical surfaces fitted in the first and second guide frame cylindrical surfaces, respectively; a fixed scroll member attached to the guide frame, the fixed scroll member having plate-like scroll teeth; and an oscillating scroll member having plate-like scroll teeth adapted to engage with the plate-like scroll teeth of said fixed scroll member to form a compression chamber therebetween; wherein a distance between a bottom end of the first compliant frame cylindrical surface and a bottom end of the second compliant frame cylindrical surface in the axial direction is longer than a distance between a top end of the first guide frame cylindrical surface and a top end of the second guide frame cylindrical surface in the axial direction.
- 2. A scroll compressor according to claim 1, further comprising at least two sealing members each of which is placed in a gap between the guide frame and the compliant frame, wherein the sealing members are disposed in the compliant frame between the first and second compliant frame cylindrical surfaces, and a distance between the top end of the second guide frame cylindrical surface and a top end of each gap for each sealing member in the axial direction is longer than a distance between the bottom end of the second compliant frame cylindrical surface and the sealing member in the axial direction.
- 3. A scroll compressor according to claim 2, further comprising:phase setting means for setting a phase of the compliant frame and preventing the compliant frame from rotating with respect to said guide frame, the phase setting means comprising a hole provided in the compliant frame in the axial direction and a pin fixed to the guide frame and fitted into the hole, wherein a distance between a top end of the pin and the top end of each gap for each sealing member in the axial direction is longer than a distance between a bottom end of the hole and the sealing member disposed in the compliant frame.
PCT Information
Filing Document |
Filing Date |
Country |
Kind |
PCT/JP01/00640 |
|
WO |
00 |
Publishing Document |
Publishing Date |
Country |
Kind |
WO02/06128 |
8/8/2002 |
WO |
A |
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Number |
Name |
Date |
Kind |
5630712 |
Sakai et al. |
May 1997 |
A |
6077057 |
Hugenroth et al. |
Jun 2000 |
A |
6135739 |
Ogawa et al. |
Oct 2000 |
A |
6241495 |
Chang |
Jun 2001 |
B1 |
Foreign Referenced Citations (2)
Number |
Date |
Country |
11-107938 |
Apr 1999 |
JP |
2000-337276 |
Dec 2000 |
JP |