This patent application claims priority of a Chinese Patent Application No. 202210617492.3, filed on Jun. 1, 2022 and titled “SCROLL COMPRESSOR”, the entire content of which is incorporated herein by reference.
The present disclosure belongs to a field of compressors, and in particular, relates to a scroll compressor.
A movable scroll and a fixed scroll jointly form a plurality of compression chambers of a scroll compressor. When the movable scroll moves relative to the fixed scroll, sucked oil-gas mixture medium reaches a radially outer compression chamber through an inlet, and gradually reaches a radially central compression chamber from the outer compression chamber. The volume of the compression chamber decreases radially from outside to inside, which causes the pressure to increase as more and more media is compressed. Due to the pressure generated in the compression chamber, an axial force will be generated to separate the movable scroll and the fixed scroll, and a gap will be generated to cause leakage of the compressed medium.
In order to avoid this situation as much as possible, a back pressure chamber is set on a back side of the movable scroll, in which a specific pressure is generated to generate an axial reaction force. If necessary, the movable scroll can be pressed against the fixed scroll in addition to the oil film between friction surfaces of the movable scroll and the fixed scroll.
In order to improve the sealing performance of the back pressure chamber, it is necessary to propose an improved scroll compressor.
An object of the present disclosure is to provide a scroll compressor which improves the sealing performance of a back pressure chamber thereof.
In order to achieve the above object, the present disclosure adopts the following technical solution: a scroll compressor, including a movable scroll and a fixed portion, the movable scroll cooperating with the fixed portion, the fixed portion having a first bearing surface, the movable scroll having a second bearing surface; wherein the scroll compressor includes a back pressure chamber located between the movable scroll and the fixed portion; at least one of the movable scroll and the fixed portion is provided with a groove disposed on a periphery of the back pressure chamber; the scroll compressor further includes a sealing assembly at least partially installed in the groove; one end of the sealing assembly is in contact with a groove bottom surface in the groove; another end of the sealing assembly at least partially located in the groove of the movable scroll is in contact with the first bearing surface of the fixed portion and/or another end of the sealing assembly at least partially located in the groove of the fixed portion is in contact with the second bearing surface of the movable scroll; the sealing assembly includes a wear-resistant ring and an elastic ring; the wear-resistant ring and the elastic ring are at least partially stacked along a depth direction of the groove; and the elastic ring is provided with at least one recess on a surface thereof.
In order to achieve the above object, the present disclosure adopts the following technical solution: a scroll compressor, including: a fixed portion having a first bearing surface; a movable scroll having a second bearing surface facing the first bearing surface; the movable scroll being rotatable with respect to the fixed portion; a back pressure chamber formed by the movable scroll and the fixed portion; and a sealing assembly including a wear-resistant ring and an elastic ring; wherein at least one of the movable scroll and the fixed portion is provided with a groove disposed on a periphery of the back pressure chamber; the sealing assembly is at least partially installed in the groove; one end of the sealing assembly is in contact with an abutting surface in the groove along a depth direction of the groove; another end of the sealing assembly at least partially located in the groove of the movable scroll is in contact with the first bearing surface and/or another end of the sealing assembly at least partially located in the groove of the fixed portion is in contact with the second bearing surface along the depth direction of the groove; the wear-resistant ring and the elastic ring are at least partially stacked along the depth direction of the groove; and the elastic ring is provided with at least one recess on a surface thereof so as to enhance an elastic performance thereof.
In the scroll compressor provided by the present disclosure, the sealing assembly is used to seal between the fixed portion and the movable scroll, the sealing assembly includes the wear-resistant ring and the elastic ring, and the elastic force provided by the elastic ring pushes the wear-resistant ring, so that the sealing assembly is always abutted and sealed between the movable scroll and the fixed portion. Besides, the recess is provided on the surface of the elastic ring, so that the elastic performance of the elastic ring is enhanced, thereby improving the sealing performance of the back pressure chamber.
In order to more clearly illustrate the technical solutions in the embodiments of the present disclosure, the following will briefly introduce the drawings that need to be used in the description of the embodiments. Apparently, the drawings in the following description are only some embodiments of the present disclosure. For those skilled in the art, other drawings can also be obtained based on these drawings without any creative effort.
Exemplary embodiments will be described in detail here, examples of which are shown in drawings. When referring to the drawings below, unless otherwise indicated, same numerals in different drawings represent the same or similar elements. The examples described in the following exemplary embodiments do not represent all embodiments consistent with this application. Rather, they are merely examples of devices and methods consistent with some aspects of the application as detailed in the appended claims.
The terminology used in this application is only for the purpose of describing particular embodiments, and is not intended to limit this application. The singular forms “a”, “said”, and “the” used in this application and the appended claims are also intended to include plural forms unless the context clearly indicates other meanings.
It should be understood that the terms “first”, “second” and similar words used in the specification and claims of this application do not represent any order, quantity or importance, but are only used to distinguish different components. Similarly, “an” or “a” and other similar words do not mean a quantity limit, but mean that there is at least one; “multiple” or “a plurality of” means two or more than two. Unless otherwise noted, “front”, “rear”, “lower” and/or “upper” and similar words are for ease of description only and are not limited to one location or one spatial orientation. Similar words such as “include” or “comprise” mean that elements or objects appear before “include” or “comprise” cover elements or objects listed after “include” or “comprise” and their equivalents, and do not exclude other elements or objects. The term “a plurality of” mentioned in the present disclosure includes two or more.
Hereinafter, some embodiments of the present disclosure will be described in detail with reference to the accompanying drawings. In the case of no conflict, the following embodiments and features in the embodiments can be combined with each other.
As shown in
In the following, the groove 3 provided on the fixed portion 2 will be taken as an example for description.
Referring to
Further, in order to reduce the sliding friction between the elastic ring 42 and the wear-resistant ring 41 and the groove bottom surface 3a, in this embodiment, a friction coefficient between the wear-resistant ring 41 and the elastic ring 42 is greater than a friction coefficient between the wear-resistant ring 41 and the first bearing surface 2a or the second bearing surface 1a. A friction coefficient between the elastic ring 42 and the groove bottom surface 3a is greater than the friction coefficient between the wear-resistant ring 41 and the first bearing surface 2a or the second bearing surface 1a. Through such a design, the friction between the elastic ring 42 and the wear-resistant ring 41 and the groove bottom surface 3a of the groove 3 is reduced or avoided, the wear of the elastic ring 42 is reduced, and the sealing performance of the back pressure chamber 100 is maintained for a long time.
In this embodiment, along a width direction of the groove 3 (the width direction of the groove 3 is perpendicular to the depth direction of the groove 3), the groove 3 includes an inner annular surface 3b and an outer annular surface 3c. A diameter of the outer annular surface 3c is larger than a diameter of the inner annular surface 3b. Both the inner annular surface 3b and the outer annular surface 3c are in contact with the groove bottom surface 3a. The inner annular surface 3b, the outer annular surface 3c and the groove bottom surface 3a form the groove 3 with the opening. The elastic ring 42 is installed in the groove 3. Along the width direction of the groove 3, the elastic ring 42 has an inner peripheral side 42a and an outer peripheral side 42b. A diameter of the inner peripheral side 42a is smaller than a diameter of the outer peripheral side 42b. During the process of compressing the medium in the scroll compressor, the movable scroll 1 is able to float relative to the fixed portion 2. When the movable scroll 1 is close to the fixed portion 2, the elastic ring 42 is deformed subjected to pressure, and a certain space needs to be ensured to meet the elastic deformation requirement of the elastic ring 42. Therefore, when the elastic ring 42 is not subjected to pressure along the depth direction of the groove 3, a gap is formed between the inner peripheral side 42a of the elastic ring 42 and the inner annular surface 3b, and/or is formed between the outer peripheral side 42b of the elastic ring 42 and the outer annular surface 3c. That is, when the elastic ring 42 is installed in the groove 3 and there is no axial pressure on the elastic ring 42, there is a gap between the elastic ring 42 and the inner annular surface 3b and/or the outer annular surface 3c of the groove 3. When the elastic ring 42 is pressed, the elastic ring 42 is able to expand to the gap between the elastic ring 42 and an annular surface of the groove 3, which prevents the elastic ring 42 from being ruptured subjected to pressure due to the lack of gap between the elastic ring 42 and the annular surface of the groove 3, or affecting the floating adjustment of the movable scroll 1.
In order to improve the sealing performance of the back pressure chamber 100, it is necessary to ensure that the elastic ring 42 has enough elasticity to adapt to the pressure in the back pressure chamber 100 to deform so as to keep against the groove bottom surface 3a and the wear-resistant ring 41. In this embodiment, the elastic ring 42 has at least one recess. By providing the recess on the elastic ring 42, the elastic performance of the elastic ring 42 is enhanced, and the sealing requirement between the movable scroll 1 and the fixed portion 2 can be better met. Besides, the sealing performance of the back pressure chamber 100 is enhanced, it is prevented that the pressure in the back pressure chamber 100 leaks and causes insufficient axial reaction force, which causes the compressed medium in the scroll compressor to leak.
Referring to
To further enhance the elastic performance of the elastic ring 42, the recess includes a second recess 422. The outer peripheral side 42b of the elastic ring 42 has at least one second recess 422. By disposing the second recess 422 on the outer peripheral side 42b of the elastic ring 42, the axial elastic expansion and contraction performance of the elastic ring 42 is further enhanced. In this embodiment, the second recess 422 is distributed in a ring shape along the central axis y of the elastic ring 42, or the second recess 422 is arc-shaped and distributed in a circular array along the central axis y of the elastic ring 42 (not shown in the drawings). Alternatively, the second recess 422 is distributed in a spiral shape along the central axis y of the elastic ring 42 (not shown in the drawings). In this embodiment, by disposing the second recess 422 on the outer peripheral side 42b of the elastic ring 42, in addition to enhancing the elasticity of the elastic ring 42, the elastic ring 42 can also form protrusions 420 on two sides of the second recess 422. The protrusions 420 can form multiple seals with the outer annular surface of the groove 3 to realize multiple seals, thereby enhancing the sealing performance of the back pressure chamber 100.
Furthermore, the recess further includes a third recess 423. The elastic ring 42 has at least one third recess 423 on at least one of the first end surface 42c and the second end surface 42d. The elasticity of the elastic ring 42 is further enhanced by providing the third recess 423 on the first end surface 42c and/or the second end surface 42d of the elastic ring 42. Meanwhile, the elastic ring 42 can also form a plurality of protrusions 420 on sides of the third recess 423. Each protrusion 420 can form a seal with a corresponding groove bottom surface 3a or with the wear-resistant ring 41. The tightness of the back pressure chamber 100 is further improved by multiple seals. In this embodiment, the third recess 423 is distributed in a ring shape along the central axis y of the elastic ring 42. Alternatively, the third recess 423 is arc-shaped and distributed in a circular array along the central axis y of the elastic ring 42 (not shown in the drawings).
In the above embodiment, when the elastic ring 42 is not subjected to pressure along the depth direction of the groove 3, a maximum dimension of the elastic ring 42 along the depth direction of the groove 3 is l1; a dimension of the wear-resistant ring 41 along the depth direction of the groove 3 is l2; a sum of l1 and l2 is L1; a depth of the groove 3 is d, where L1>d. This makes the elastic ring 42 in a compressed state, the elastic ring 42 presses and seals against the groove bottom surface 3a in the groove 3 and the wear-resistant ring 41, and pushes the wear-resistant ring 41 to keep resisting against the first bearing surface 2a of the fixed portion 2 during the relative sliding process, thereby ensuring the sealing performance of the back pressure chamber 100. In addition, in the above embodiment, a depth of the first recess 421 is greater than that of other recesses. Of course, cross-sectional shapes of the recesses provided on the elastic ring 42 may also be the same.
In the above embodiment, the elastic ring 42 is an elastomer, while the wear-resistant ring 41 is a non-elastomer. A material of the elastic ring 42 is rubber. A material of wear-resistant ring 41 includes any of the modified polytetrafluoroethylene (PTFE), polyphenylene sulfide (PPS), polyether ether ketone (PEEK), single polyoxymethylene resin (Delrin), and polyimide plastic (Pi).
Referring to
The above embodiment is described by taking the groove 3 provided on the movable scroll 1 as an example.
As shown in
As shown in
In the above embodiment, a space 3d is formed between the wear-resistant ring 41 and the inner annular surface 3b of the groove 3, so that the pressure in the back pressure chamber 100 enters the first recess 421 through the space 3d between the wear-resistant ring 41 and the inner annular surface 3b of the groove 3, and then generates a pushing force on the elastic ring 42 toward the outer annular surface 3c of the groove 3, so that the elastic ring 42 expands to the outer peripheral side 42b and seals against the outer annular surface 3c of the groove 3, as shown in
Referring to
When the driving unit 62 is configured to provide torque to the rotating shaft 61, the rotating shaft 61 drives the movable scroll 1 to rotate eccentrically around an axis of the rotating shaft 61, and then drives the first spiral wall 11 on the movable scroll 1 to mesh with the second spiral wall 71 on the fixed scroll 7. The medium is compressed in the compression chamber 200. The pressure of the medium increases in a direction from a radially outermost compression chamber 200 to a radially innermost compression chamber 200. The sealing assembly 4 abuts against the movable scroll 1 and the fixed portion 2, so as to seal the back pressure chamber 100 between the movable scroll 1 and the fixed portion 2. In this embodiment, the pressure of the medium in the compression chamber 200 increases, which will push the movable scroll 1 to move to the fixed portion 2. However, the pressure in the back pressure chamber 100 will produce an opposite thrust, pushing the movable scroll 1 to move towards the fixed scroll 7, so that the gap between the movable scroll 1 and the fixed scroll 7 will not be so large that the compressed medium will leak. And, during the floating process of the movable scroll 1 between the fixed scroll 7 and the fixed portion 2, an oil film is formed between an end surface adjacent to the second spiral wall 71 and the movable scroll 1, and between an end surface adjacent to the first spiral wall 11 and the fixed scroll 7 for sealing.
In the above-described embodiment, the fixed scroll 7 includes an end plate 72. An axial distance from one end of the end plate 72 adjacent to the movable scroll 1 to the second bearing surface 1a of the fixed portion 2 is l3; an axial distance from a top end of the first spiral wall 11 of the movable scroll 1 to the second bearing surface 1a is l4; where l3−l4=L2. An axial thickness of the wear-resistant ring 41 is h, where h>L2. This ensures that during the floating process of the movable scroll 1 between the fixed scroll 7 and the fixed portion 2, the wear-resistant ring 41 is always restricted in the groove 3, so that a problem of slippage of the wear-resistant ring 41 does not occur.
Referring to
In the above embodiments, the movable scroll 1 is provided with a pressure introduction hole 1b. The pressure introduction hole 1b includes a gas inlet hole 1b1 and a gas outlet hole 1b2. One end of the gas inlet hole 1b1 is intermittently communicated with the gas outlet port 73, and another end of the gas inlet hole 1b1 is communicated with the back pressure chamber 100. One end of the gas outlet hole 1b2 is communicated with a compression chamber 200 located radially outside the central compression chamber 200, and another end of the gas outlet hole 1b2 is communicated with the back pressure chamber 100. By providing the gas inlet hole 1b1 and the gas outlet hole 1b2 on the movable scroll 1, the high-pressure medium in the compression chamber 200 can enter the back pressure chamber 100 through the gas inlet hole 1b1. Moreover, the medium in the compression chamber 200 can also enter the compression chamber 200 with lower pressure from the gas outlet hole 1b2 to be compressed again. In this embodiment, by providing the pressure introduction hole 1b, the pressure on two sides of the movable scroll 1 in an axial direction can be automatically adjusted through the gas inlet hole 1b1 and the gas outlet hole 1b2 to be maintained in a relatively balanced state, preventing a situation that the compressed medium leaks due to the separation of the movable scroll 1 and the fixed scroll 7. In this embodiment, a gas inlet port of the gas inlet hole 1b1 is disposed on the first spiral wall 11.
Referring to
The first spiral wall 11 includes a first inner wall surface 11a and a first outer wall surface 11b. The second spiral wall 71 includes a second inner wall surface 71a and a second outer wall surface 71b. The end plate 72 is provided with at least one anti-liquid shock hole 7a. The movable scroll 1 and the fixed scroll 7 are important components of the scroll compressor. The liquid shock phenomenon will seriously damage the movable scroll 1 and the fixed scroll 7, resulting in reduced compression performance and compression effect, and the noise and vibration generated at the same time will also reduce the user experience. Therefore, in this embodiment, when an end point of a profile line of the first inner wall surface 11a is in contact with the second outer wall surface 71b (as shown in
In this embodiment, when the end point of the first inner wall surface 11a is in contact with the second outer wall surface 71b, other compression chambers 200 except the central compression chamber 200 communicate with a corresponding anti-liquid shock hole 7a. When the end point of the first inner wall surface 11a is in contact with the second outer wall surface 71b, that is, during the eccentric rotation of the movable scroll 1 around the fixed scroll 7, as soon as a suction port formed by the movable scroll 1 and the fixed scroll 7 is closed, and as soon as the outermost compression chamber 200 is formed, the anti-liquid shock hole 7a communicates with the outermost compression chamber 200. When the refrigerant enters the compression chamber 200 in wet vapor or liquid state, the wet vapor or liquid refrigerant can be discharged through the anti-liquid shock hole 7a communicating with the outermost compression chamber 200. Even if all the refrigerant in the liquid state enters the compression chamber 200, it can be discharged from the anti-liquid shock hole 7a, reducing or avoiding the liquid shock phenomenon caused by further compression. As a result, the movable scroll 1 and the fixed scroll 7 are not damaged, the movable scroll 1 and the fixed scroll 7 are effectively protected, and the effects of prolonging the service life of the scroll compressor and reducing vibration and noise are achieved.
Referring to
Referring to
Furthermore, in this embodiment, the number of spiral turns of the first spiral wall 11 and the second spiral wall 71 is the same, which is n. The number of the anti-liquid shock holes 7a is 2n. Specifically, the first spiral wall 11 and the second spiral wall 71 have the same structure, but different starting angles. During the eccentric rotation of the movable scroll 1 around the fixed scroll 7, the first spiral wall 11 is in segmental contact with the second spiral wall 71. In the present embodiment, n is 2. There are four anti-liquid shock holes 7a, two of which are located adjacent to the root of the second inner wall surface 71a, and another two of which are located adjacent to the root of the second outer wall surface 71b. In addition, the two anti-liquid shock holes 7a located adjacent to the central compression chamber 200 also have the function of discharging gas in advance.
Referring to
Referring to
Furthermore, the valve plate 8 includes a leaf spring 81 and a lift limiter 82. The leaf spring 81 is located between lift limiter 82 and end plate 72. Along an axial direction of the end plate 72, a lift gap 8a is formed between the anti-liquid shock hole 7a and the lift limiter 82, and a lift gap 8a is formed between the gas outlet port 73 and the lift limiter 82. The leaf spring 81 includes a fixing portion 81a, a connecting portion 81b and an end portion 81c. The connecting portion 81b connects the fixing portion 81a and the end portion 81c. The fixing portion 81a is fixed between the lift limiter 81 and the end plate 72. The end portion 81c is located in the lift gap 8a. By providing the valve plate 8, the liquid refrigerant discharged through the anti-liquid shock hole 7a and the gas refrigerant discharged through the gas outlet port 73 are prevented from flowing back into the compression chamber 200. In this embodiment, two groups of valve plates 8 are provided, in which one group of valve plates 8 are capable of controlling the on-off of the gas outlet port 73 and the two anti-liquid shock holes 7a away from the central compression chamber 200, and the other group of valve plates 8 are capable of controlling the on-off of the two anti-liquid shock holes 7a adjacent to the central compression chamber 200. That is, the gas outlet port 73 and the two anti-liquid shock holes 7a away from the central compression chamber 200 at the center share one group of valve plates 8; and the two anti-liquid shock holes 7a adjacent to the central compression chamber 200 share the other group of valve plates 8, thereby making the structure compact. In this embodiment, the fixing portion 81a is connected with the lift limiter 82 and the end plate 72 by fasteners. By designing two groups of valve plates 8, it is possible to avoid reducing the structural strength of the end plate 72 due to too many mounting holes for the fasteners. In this embodiment, the fixing portion 81a, the lift limiter 82 and the end plate 72 may be connected by welding, bonding, clamping, etc., in addition to being connected by fasteners. In this embodiment, the liquid refrigerant discharged through the anti-liquid shock hole 7a will be mixed with part of the gaseous refrigerant.
Furthermore, the end plate 72 is provided with a slot 72c at a position corresponding to the connecting portion 81b. A contact surface between the reed 81 and the end plate 72 is reduced by the slot 72c, which avoids the unevenness of an end surface of the end plate 72 due to the influence of machining accuracy. As a result, a problem of leakage due to the poor closure of the leaf spring 81 caused by a surface of the end plate 72 pushing up the leaf spring 81 is avoided. In addition, the end plate 72 is provided with an annular groove 72d on an outer periphery of the anti-liquid shock hole 7a and/or the gas outlet port 73, which also solves the problem that the closure of the leaf spring 81 is affected by the machining accuracy.
The above embodiments are only used to illustrate the present disclosure and not to limit the technical solutions described in the present disclosure. The understanding of this specification should be based on those skilled in the art. Descriptions of directions, although they have been described in detail in the above-mentioned embodiments of the present disclosure, those skilled in the art should understand that modifications or equivalent substitutions can still be made to the application, and all technical solutions and improvements that do not depart from the spirit and scope of the application should be covered by the claims of the application.
Number | Date | Country | Kind |
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202210617492.3 | Jun 2022 | CN | national |
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20230392596 A1 | Dec 2023 | US |