The present disclosure relates to a scroll compressor, and more particularly, to a scroll compressor capable of compressing a refrigerant with a fixed scroll and an orbital scroll.
In general, an air conditioning device (A/C) for heating and cooling an interior is installed in a vehicle. The air conditioning device is a component of a cooling system, and includes a compressor compressing a low-temperature and low-pressure gaseous refrigerant introduced from an evaporator into a high-temperature and high-pressure gaseous refrigerant and sending it to a condenser.
The compressor includes a reciprocating type compressing a refrigerant through a reciprocating motion of a piston, and a rotary type performing compression while rotating. According to a power transmission method, the reciprocating type includes a crank type transmitting power to a plurality of pistons using a crank, a swash plate type transmitting power to a rotating shaft on which a swash plate installed, and the like, and wherein the rotary type includes a vane rotary type using a rotating rotary shaft and vanes, and a scroll type using orbital scroll and fixed scroll.
A scroll compressor is widely used for refrigerant compression in air conditioning devices due to its advantages of obtaining a relatively high compression ratio compared to other types of compressors and obtaining a stable torque through smooth refrigerant suction, compression and discharge strokes.
Referring to
In the conventional scroll compressor according to this configuration, when power is applied to the motor 200, the rotating shaft 300 rotates together with a rotor of the motor 200, and the orbital scroll 400 is orbital moved by the rotating shaft 300 and, the refrigerant is sucked into the compression chamber C, compressed in the compression chamber C, and discharged from the compression chamber C by the orbital movement of the orbital scroll 400.
However, in the conventional scroll compressor, an amount of refrigerant discharged from the compression chamber C is determined, and there is a limit in improving the performance and efficiency of the compressor.
Accordingly, an object of the present disclosure is to provide a scroll compressor capable of improving the performance and efficiency of the compressor by increasing an amount of refrigerant discharged from a compression chamber.
In order to achieve the object as described above, the present disclosure provides a scroll compressor including a housing; a motor provided in the housing; a rotating shaft rotated by the motor; an orbital scroll orbital moved by the rotating shaft; and a fixed scroll forming a compression chamber together with the orbital scroll, wherein the housing includes a center housing through which the rotating shaft passes; a front housing forming a motor accommodating space in which the motor is accommodated; and a rear housing having a discharge chamber accommodating a refrigerant discharged from the compression chamber, a discharge port guiding the refrigerant of the discharge chamber to an outside of the housing, an introduction port into which an intermediate pressure refrigerant is introduced from the outside of the housing, and an introduction chamber accommodating the refrigerant introduced through the introduction port, and wherein the fixed scroll comprises an injection hole guiding the refrigerant of the introduction chamber to the compression chamber.
The rear housing may be integrally formed.
At least a portion of the introduction chamber may be formed to be accommodated in the discharge chamber.
The rear housing 130 may include a first annular wall coupled to the center housing and forming a scroll accommodating space in which the orbital scroll and the fixed scroll are accommodated; a second annular wall accommodated in the first annular wall and forming the discharge chamber; and a third annular wall accommodated in the second annular wall and forming the introduction chamber.
The first annular wall, the second annular wall, and the third annular wall may have different heights.
The second annular wall is formed in contact with an outer periphery of a fixed base plate of the fixed scroll, and the second annular wall may press the fixed scroll toward the center housing when the rear housing is coupled to the center housing.
The third annular wall may be formed to be spaced apart from the fixed scroll.
An injection valve assembly communicating and blocking between the introduction chamber and the injection hole may be formed on an end surface of the third annular wall.
The injection valve assembly may include a cover plate having an inlet communicating with the introduction chamber and covering the introduction chamber; an injection valve opening and closing the inlet; and a valve plate having an inclined space serving as a retainer of the injection valve and accommodating the refrigerant flowing in through the inlet, and an outlet guiding the refrigerant in the inclined space to the injection hole.
The fixed scroll includes a discharge hole discharging the refrigerant of the compression chamber to the discharge chamber, and a discharge valve opening and closing the discharge hole may be formed between the injection valve assembly and the fixed scroll.
The refrigerant guided to the injection hole may exchange heat with the refrigerant in the discharge chamber through the third annular wall and the injection valve assembly.
At least a portion of the discharge port may be formed to be accommodated in the introduction chamber.
The refrigerant of the introduction chamber may exchange heat with the refrigerant of the discharge port through a wall of the discharge port accommodated in the introduction chamber.
At least a portion of the introduction port may be formed to be accommodated in the discharge chamber.
The refrigerant of the introduction port may exchange heat with the refrigerant of the discharge chamber through a wall of the introduction port accommodated in the discharge chamber.
The scroll compressor according to the present disclosure includes a housing; a motor provided in the housing; a rotating shaft rotated by the motor; an orbital scroll orbital moved by the rotating shaft; and a fixed scroll forming a compression chamber together with the orbital scroll, wherein the housing includes a center housing through which the rotating shaft passes; a front housing forming a motor accommodating space in which the motor is accommodated; and a rear housing having a discharge chamber accommodating a refrigerant discharged from the compression chamber, a discharge port guiding the refrigerant of the discharge chamber to an outside of the housing, an introduction port into which an intermediate pressure refrigerant is introduced from the outside of the housing, and an introduction chamber accommodating the refrigerant introduced through the introduction port, and wherein the fixed scroll comprises an injection hole guiding the refrigerant of the introduction chamber to the compression chamber, thereby increasing an amount of refrigerant discharged from the compression chamber, and improving the performance and efficiency of the compressor.
Hereinafter, a scroll compressor according to the present disclosure will be described in detail with reference to the accompanying drawings.
In addition,
In addition,
Referring to
And, the scroll compressor according to this embodiment may further include an injection flow path to guide intermediate pressure refrigerant from an outside of the housing 100 (in a vapor compression refrigeration cycle including a scroll compressor, condenser, expansion valve and evaporator, for example downstream of the condenser) into the compression chamber C and an injection valve assembly 700 for opening and closing the injection flow path.
Here, the injection flow path is formed extending from a rear housing 130 to the fixed scroll 500 by including an introduction port 133, introduction chamber I, inlet 712, inclined space 734, connection flow path 738, outlet 736 and injection hole 514 to be described later, and the injection valve assembly 700 may be interposed between the rear housing 130 and the fixed scroll 500 by including an inlet 712, inclined space 734, connection flow path 738 and outlet 736 to be described later.
Specifically, as shown in
The center housing 110 may include a center base plate 112 partitioning the motor accommodating space S1 and the scroll accommodating space S2 and supporting the orbital scroll 400 and the fixed scroll 500, and a center side plate 114 protruding from an outer periphery of the center base plate 112 to the front housing 120.
The center base plate 112 is formed in a substantially circular plate shape, and a shaft hole 112a through which one end of the rotating shaft 300 passes and a back pressure chamber 112b for pressing the orbital scroll 400 toward the fixed scroll 500 may be formed in the center of the center base plate 112. Here, an eccentric bush 310 for converting the rotational motion of the rotating shaft 300 into the orbital motion of the orbital scroll 400 is formed at one end of the rotating shaft 300, and the back pressure chamber 112b also provides space for rotation of the eccentric bush 310.
In addition, a suction flow path (not illustrated) guiding the refrigerant flowing into the motor accommodating space S1 to the scroll accommodating space S2, as will be described later, may be formed on the outer periphery of the center base plate 112.
The front housing 120 may include a front base plate 122 facing the center base plate 112 and supporting the other end of the rotating shaft 300, and a front side plate 124 protruding from an outer periphery of the front base plate 122, coupled to the center side plate 114, and supporting the motor 200.
Here, the center base plate 112, the center side plate 114, the front base plate 122, and the front side plate 124 may form the motor accommodating space S1.
In addition, a suction port (not illustrated) guiding a refrigerant having a suction pressure from an outside to the motor accommodating space S1 may be formed on the front side plate 124.
As shown in
Specifically, the rear housing 130 may include a rear base plate 132 opposite to the center base plate 112, a first annular wall 134 protruding from the rear base plate 132 and located at the outermost side in the circumferential direction of the rear housing 130, a second annular wall 136 protruding from the rear base plate 132 and accommodated in the first annular wall 134, and a third annular wall 138 protruding from the rear base plate 132 and accommodated in the second annular wall 136, wherein the first annular wall 134, the second annular wall 136, and the third annular wall 138 may be formed to have different heights.
The first annular wall 134 may be formed in an annular shape having a diameter approximately equal to that of the outer periphery of the center base plate 112, may be coupled to the outer periphery of the center base plate 112, and may form the scroll accommodating space S2.
The second annular wall 136 may be formed in an annular shape having a smaller diameter than the first annular wall 134, and may be in contact with the outer periphery of a fixed base plate 510 to be described later, and may form the discharge chamber D.
Here, as the second annular wall 136 is formed to be in contact with a fixed base plate 510 to be described later, when the rear housing 130 is coupled to the center housing 110, the fastening force between the center housing 110 and the fixed scroll 500 may be improved by pressing the fixed scroll 500 toward the center housing 110, thus leakage between the fixed scroll 500 and the center housing 110 may be prevented.
The third annular wall 138 may be formed in an annular shape having a smaller diameter than the second annular wall 136, may be spaced apart from a fixed base plate 510 to be described later, and may be covered by a cover plate 710 to be described later, to form the introduction chamber I.
And, the third annular wall 138 may include a fastening groove 138a into which a fastening bolt 770 fastening the injection valve assembly 700 to the third annular wall 138 is inserted, and a first positioning groove 138b into which a positioning pin 780 aligning a cover plate 710, injection valve 720 and valve plate 730 to be described later to a predetermined position is inserted.
The discharge port 131 is formed in the rear base plate 132, and the discharge port 131 may be formed to extend from a center of the rear base plate 132 to one side of an outer periphery of the rear base plate 132 in a radial direction of the rear base plate 132.
In addition, a discharge port inlet 131a guiding the refrigerant of the discharge chamber D to the discharge port 131 may be formed in the rear base plate 132.
On the other hand, a tubular oil separator (not illustrated) separating oil from refrigerant is provided inside the discharge port 131, and the oil separator (not illustrated) may be formed so that refrigerant is separated from oil during discharge process in which the refrigerant introduced into the discharge port inlet 131a flows to the center side of the rear base plate 132 along a space between an outer circumferential surface of the oil separator (not illustrated) and an inner circumferential surface of the discharge port 131 and then is turned and discharged along an inner circumference of the oil separator (not illustrated) to one side of the outer circumference of the rear base plate 132.
In addition, the introduction port 133 is also formed in the rear base plate 132, the introduction port 133 may be formed extending from the other side of the outer periphery of the rear base plate 132 to the center of the rear base plate 132 in the radial direction of the rear base plate 132, and may be communicated with the introduction chamber I.
Here, as the third annular wall 138 is formed to be accommodated in the second annular wall 136, and the third annular wall 138 is spaced apart from a fixed base plate 510 to be described later and covered by the injection valve assembly 700, at least a portion of the introduction chamber I may be accommodated in the discharge chamber D. That is, a side of the introduction chamber I may be formed to overlap the discharge chamber D in the radial direction of the rear housing 130 with the third annular wall 138 interposed therebetween, and an end of the introduction chamber I may be formed to overlap the discharge chamber D in the axial direction of the rear housing 130 with the injection valve assembly 700 interposed therebetween.
And, as the discharge port 131 extends from the center of the rear base plate 132 to one side of the outer periphery of the rear base plate 132 in the radial direction of the rear base plate 132, at least a portion of the discharge port 131 may be accommodated in the introduction chamber I. That is, at least a portion of the discharge port 131 may be formed to overlap the introduction chamber I in the axial direction of the rear housing 130 with a wall portion of the discharge port 131 interposed therebetween.
And, as the introduction port 133 extends from the other side of the outer periphery of the rear base plate 132 to the center of the rear base plate 132 in the radial direction of the rear base plate 132, at least a portion of the introduction port 133 may be accommodated in the discharge chamber D. That is, at least a portion of the introduction port 133 may be formed to overlap the discharge chamber D in the axial direction of the rear housing 130 with a wall portion of the introduction port 133 interposed therebetween.
On the other hand, the discharge port 131 and the introduction port 133 may be formed so that the refrigerant of the discharge port 131 and the refrigerant of the introduction port 133 flow in a cross-flow direction with each other. That is, an angle between an outlet of the discharge port 131 and an inlet of the introduction port 133 with respect to the center of the rear housing 130 may be formed to be greater than or equal to 0 degrees and less than 90 degrees.
As shown in
As shown in
As shown in
As shown in
a fixed wrap 520 protruding from a center of the fixed base plate 510 and engaged with the orbiting wrap 420, and a fixed side plate 530 protruding from an outer periphery of the fixed base plate 510 and coupled to the center base plate 112.
The fixed base plate 510 may include a discharge hole 512 discharging the refrigerant of the compression chamber C to the discharge chamber D, and an injection hole 514 guiding the refrigerant discharged from the injection valve assembly 700 to the compression chamber C.
The discharge hole 512 may be formed in plurality to prevent the refrigerant from being overcompressed, and the plurality of discharge holes 512 may be opened and closed by a discharge valve 600 interposed between the fixed base plate 510 and the injection valve assembly 700.
Specifically, the compression chamber C includes a first compression chamber C1 positioned on the distal side in the radial direction of the scroll accommodating space S2 and having a first pressure, a second compression chamber C2 located on the centripetal side in the radial direction of the scroll accommodating space S2 with respect to the first compression chamber C1 and having a second pressure higher than the first pressure, and a third compression chamber C3 located on the centripetal side in the radial direction of the scroll accommodating space S2 with respect to the second compression chamber C2 and having a third pressure higher than the second pressure, wherein the first compression chamber C1, the second compression chamber C2, and the third compression chamber C3 may be formed as a pair, respectively.
That is, the first compression chamber Cl may include a first outer compression chamber C11 formed by an outer peripheral surface of the orbiting wrap 420 and an inner peripheral surface of the fixed wrap 520, and a first inner compression chamber C12 formed by an inner peripheral surface of the orbiting wrap 420 and an outer peripheral surface of the fixed wrap 520.
And, the second compression chamber C2 may include a second outer compression chamber C21 formed by the outer circumferential surface of the orbiting wrap 420 and the inner circumferential surface of the fixed wrap 520, and a second inner compression chamber C22 formed by the inner circumferential surface of the orbiting wrap 420 and the outer peripheral surface of the fixed wrap 520.
And, the third compression chamber C3 may include, a third outer compression chamber C31 formed by the outer circumferential surface of the orbiting wrap 420 and the inner circumferential surface of the fixed wrap 520, and a third inner compression chamber C32 formed by the inner circumferential surface of the orbiting wrap 420 and the outer peripheral surface of the fixed wrap 520.
In this case, the discharge hole 512 may include a main discharge hole 512a formed in the center of the fixed base plate 510 to discharge the refrigerant of the third outer compression chamber C31 and the third inner compression chamber C32, a first sub discharge hole 512b formed outside the fixed base plate 510 in a radial direction with respect to the main discharge hole 512a to discharge the refrigerant of the second outer compression chamber C21, and a second sub discharge hole 512c formed outside the fixed base plate 510 in a radial direction with respect to the main discharge hole 512a and formed on the opposite side of the first sub discharge hole 512b with respect to the main discharge hole 512a to discharge the refrigerant of the second inner compression chamber C22.
In addition, the discharge valve 600 may include a main opening/closing portion 610 opening and closing the main discharge hole 512a, a first sub opening/closing portion 630 opening and closing the first sub discharge hole 512b, a second sub opening/closing portion 650 opening and closing the second sub discharge hole 512c, a fastening portion 670 fastened to the fixed base plate 510, a main supporting portion 620 extending from the main opening/closing portion 610 to the fastening portion 670, a first sub supporting portion 640 extending from the first sub opening/closing portion 630 to the fastening portion 670, and a second sub supporting portion 660 extending from the second sub opening/closing portion 650 to the fastening portion 670.
Here, the main opening/closing portion 610 opens the main discharge hole 512a when the pressures of the third outer compression chamber C31 and the third inner compression chamber C32 reach the discharge pressure level, the first sub opening/closing portion 630 opens the first sub discharge hole 512b when the pressure of the second outer compression chamber C21 exceeds the second pressure so that the pressure of the second outer compression chamber C21 is lowered to the second pressure, the second sub opening/closing portion 650 opens the second sub discharge hole 512c when the pressure of the second inner compression chamber C22 exceeds the second pressure so that the pressure of the second inner compression chamber C22 is lowered to the second pressure, thereby preventing the pressure of the refrigerant discharged from the main discharge hole 512a from being excessively higher than the discharge pressure. That is, overcompression may be prevented.
Meanwhile, in order not to cause a pressure imbalance between the second outer compression chamber C21 and the second inner compression chamber C22, the first sub discharge hole 512b and the second sub discharge hole 512c may be formed to communicate with the second outer compression chamber C21 and the second inner compression chamber C22 at the same time. That is, when communication between the first sub discharge hole 512b and the second outer compression chamber C21 is started, the communication between the second sub discharge hole 512c and the second inner compression chamber C22 may be started.
Also, preferably, the first sub discharge hole 512b and the second sub discharge hole 512c may be formed to be simultaneously blocked from the second outer compression chamber C21 and the second inner compression chamber C22. That is, when the communication between the first sub discharge hole 512b and the second outer compression chamber C21 is terminated, the communication between the second sub discharge hole 512c and the second inner compression chamber C22 may be terminated.
On the other hand, in order to minimize the increase in cost and weight caused by the discharge valve 600, the main opening/closing portion 610, the first sub opening/closing portion 630, the second sub opening/closing portion 650, and the fastening portion 670, the main supporting portion 620, the first sub supporting portion 640 and the second sub supporting portion 660 may be integrally formed, and a circumferential width of the fastening portion 670 may be formed smaller than a distance between the first sub opening/closing portion 630 and the second sub opening/closing portion 650, and the discharge valve 600 may be fastened to the fixed base plate 510 by one fastening member 680. Here, the one fastening member 680 may be preferably fasten to a fixed wrap entry 532 having a relatively large thickness and height to be described later, so that the discharge valve 600 may receive sufficient support even if it is fastened to the fixed base plate 510 by the one fastening member 680.
In addition, the discharge valve 600 is not only integrally formed as described above, but also has a narrow width of the fastening portion 670 and is fastened to the fixed base plate 510 by the single fastening member 680, so the degree of freedom in design is low, and at least one of the first sub supporting portion 640 and the second sub supporting portion 660 may interfere with the injection hole 514, in order to prevent this, at least one of the first sub supporting portion 640 and the second sub supporting portion 660 may include an avoidance portion 690 formed to be engraved toward the main supporting portion 620.
The injection hole 514 may be formed as a long hole to increase the flow rate of the refrigerant injected into the compression chamber C.
In addition, the injection hole 514 may have a uniform cross-sectional shape so that pressure loss and flow rate loss do not occur while the refrigerant passes through the injection hole 514. That is, an inner diameter of the injection hole 514 may be formed to a predetermined value irrespective of the axial position of the injection hole 514.
In addition, the injection hole 514 may be formed in plurality to supply the refrigerant discharged from the injection valve assembly 700 to the pair of first compression chamber C1. That is, the injection hole 514 may include a first injection hole 514a communicateable with the first outer compression chamber C11 and a second injection hole 514b communicateable with the first inner compression chamber C12, wherein the first injection hole 514a and the second injection hole 514b may be formed on opposite sides of each other with respect to an imaginary line connecting the first sub discharge hole 512b and the second sub discharge hole 512c.
Here, in order to prevent a pressure imbalance between the first outer compression chamber C11 and the first inner compression chamber C12 from occurring, the injection hole 514 may be formed to communicate with the first outer compression chamber C11 and the first inner compression chamber C12 at the same time. That is, as shown in
And, preferably, the injection hole 514 may be formed to be blocked simultaneously with the first outer compression chamber C11 and the first inner compression chamber C12. That is, as shown in
Meanwhile, the fixed base plate 510 may further include a small-diameter portion insertion groove 516 to prevent refrigerant leakage when the refrigerant flows from the injection valve assembly 700 to the first injection hole 514a and the second injection hole 514b. That is, the fixed base plate 510 may further include a first small-diameter portion insertion groove 516a into which a first small-diameter portion 732ab to be described later is inserted, and a second small-diameter portion insertion groove 516b into which a second small-diameter portion 732bb to be described later is inserted.
Specifically, the fixed base plate 510 may include a fixed base plate upper surface 510a opposite to the injection valve assembly 700 and a fixed base plate lower surface 510b forming the rear surface of the fixed base plate upper surface 510a and opposite to the orbital scroll 400.
In addition, the first small-diameter portion insertion groove 516a is engraved from the fixed base plate upper surface 510a toward the fixed base plate lower surface 510b, and a first small-diameter portion 732ab to be described later is inserted therein, and the first injection hole 514a is engraved from the fixed base plate lower surface 510b toward the fixed base plate upper surface 510a and may communicate with the first small-diameter portion insertion groove 516a.
In addition, the second small-diameter portion insertion groove 516b is engraved from the fixed base plate upper surface 510a toward the fixed base plate lower surface 510b, and a second small-diameter portion 732bb to be described later is inserted therein, and the second injection hole 514b is engraved from the fixed base plate lower surface 510b toward the fixed base plate upper surface 510a and may communicate with the second small-diameter portion insertion groove 516b.
Here, as shown in
In addition, an inner diameter of the second small-diameter portion 732bb (inner diameter of a second outlet 736b to be described later) to be described later may be formed to be greater than or equal to the inner diameter of the second injection hole 514b, and the inner diameter of the second small-diameter portion insertion groove 516b may be formed at the same level as an outer diameter of the second small-diameter portion 732bb to be described later, so that a second small-diameter portion 732bb to be described later may be inserted into the second small-diameter portion insertion groove 516b, and pressure loss and flow rate loss do not occur while the refrigerant flows from the injection valve assembly 700 to the second injection hole 514b. That is, since an outer diameter of the second small-diameter portion 732bb to be described later is larger than an inner diameter of the second small-diameter portion 732bb to be described later, the inner diameter of the second small-diameter portion insertion groove 516b may be formed to be larger than the inner diameter of the second injection hole 514b.
The fixed wrap 520 may be formed to extend, for example, in a logarithmic spiral from the central side of the fixed scroll 500 to the outer peripheral side of the fixed scroll 500.
The fixed side plate 530 is formed in an annular shape extending along the outer periphery of the fixed base plate 510, and may include a fixed wrap entry 532 connected to the fixed wrap 520 on one side.
In the fixed wrap entry 532, an axial height of the fixed wrap entry 532 may be formed at the same level as an axial height of the fixed wrap 520 so that the refrigerant of the compression chamber C does not leak through the fixed wrap entry 532.
In addition, in the fixed wrap entry 532, a radial thickness of the fixed wrap entry 532 may be formed to be thicker than a radial thickness of the fixed wrap 520 so that the support rigidity of the fixed wrap 520 is improved.
Here, in order to reduce the weight and cost of the fixed scroll 500, the fixed side plate 530 may be formed so that a radial thickness of portion except for the fixed wrap entry 532 is thinner than a radial thickness of the fixed wrap entry 532.
The injection valve assembly 700 may be formed on the end surface of the third annular wall 138 to communicate and block between the introduction chamber I and the injection hole 514.
Specifically, as shown in
The cover plate 710 may include a cover plate upper surface 710a opposite to the introduction chamber I and the third annular wall 138, a cover plate lower surface 710b opposite to the valve plate 730 and the injection valve 720, and an injection valve seating groove 710c formed in a concave manner from the cover plate lower surface 710b in the center of the cover plate 710.
And, the cover plate 710 may further include an inlet 712 communicating the introduction chamber I with an inclined space 734 to be described later, a second fastening hole 714 communicated with the fastening groove 138a and penetrated by the fastening bolt 770, and a first positioning hole 716 communicated with the first positioning groove 138b and penetrated by the positioning pin 780.
The inlet 712 may be formed in the center of the cover plate 710, and may be formed through the cover plate 710 from the cover plate upper surface 710a to the injection valve seating groove 710c.
The second fastening hole 714 may be formed on an outer periphery of the cover plate 710, and may be formed through the cover plate 710 from the cover plate upper surface 710a to the cover plate lower surface 710b.
The first positioning hole 716 is formed between the inlet 712 and the second fastening hole 714 in the radial direction of the cover plate 710, and may be formed through the cover plate 710 from the cover plate upper surface 710a to the injection valve seating groove 710c.
The injection valve 720 may include a head 722 opening and closing the inlet 712, a leg 724 supporting the head 722, and a periphery 726 supporting the leg 724.
The head 722 may be formed in a disk shape having an outer diameter greater than an inner diameter of the inlet 712.
The leg 724 may be formed in a plate shape extending from the head 722 to one side of the periphery 726 in one direction.
The periphery 726 may be formed in an annular shape accommodating the head 722 and the leg 724 while being accommodated in the injection valve seating groove 710c.
In addition, the periphery 726 may include a second positioning hole 726a communicated with the first positioning hole 716 and penetrated by the positioning pin 780.
Here, in the injection valve 720, an axial thickness of the periphery 726 may be formed to be greater than or equal to an axial depth of the injection valve seating groove 710c (More precisely, a distance between a base surface of the injection valve seating groove 710c and a valve plate upper surface 730a to be described later), so that the periphery 726 is fixed by being pressed between the injection valve seating groove 710c and the valve plate 730 without a separate fastening member for fixing the injection valve 720. At this time, in order to prevent the case where the periphery 726 is not compressed between the injection valve seating groove 710c and the valve plate 730 due to tolerance, it may be preferable that the axial thickness of the periphery 726 is designed to be larger than the axial depth of the injection valve seating groove 710c.
The valve plate 730 may include a valve plate upper surface 730a opposite to the cover plate 710 and the injection valve 720, and a valve plate lower surface 730b opposite to the fixed scroll 500 while forming a rear surface of the valve plate upper surface 730a.
In addition, the valve plate 730 may further include a protrusion 732 protruding from the valve plate lower surface 730b toward the first injection hole 514a and the second injection hole 514b. That is, the valve plate 730 may include, a first protrusion 732a protruding from one side of the valve plate lower surface 730b toward the first injection hole 514a, and a second protrusion 732b protruding from the other side of the valve plate lower surface 730b toward the second injection hole 514b.
In addition, the valve plate 730 may further include an inclined space 734 serving as a retainer of the injection valve 720 and accommodating the refrigerant flowing through the inlet 712, a first outlet 736a formed in the first protrusion 732a and communicating with the first injection hole 514a, a second outlet 736b formed in the second protrusion 732b and communicating with the second injection hole 514b, a first connection flow path 738a guiding the refrigerant of the inclined space 734 to the first outlet 736a, and a second connection flow path 738b guiding the refrigerant of inclined space 734 to the second outlet 736b.
The valve plate upper surface 730a may be formed as a plane in contact with the cover plate lower surface 710b and the periphery 726 of the injection valve 720.
The inclined space 734 may be formed to be engraved from the valve plate upper surface 730a.
And, the inclined space 734 may include a retainer surface supporting the head 722 and leg 724 of the injection valve 720 when the injection valve 720 opens the inlet 712.
The first outlet 736a may be engraved from the end surface of the first protrusion 732a (more precisely, an end surface of a first small-diameter portion 732ab to be described later).
The second outlet 736b may be engraved from the end surface of the second protrusion 732b (more precisely, an end surface of a second small-diameter portion 732bb to be described later).
The first connection flow path 738a may be engraved from the valve plate upper surface 730a, and may be formed to communicate one side of the inclined space 734 with the first outlet 736a.
The second connection flow path 738b may be engraved from the valve plate upper surface 730a, and may be formed to communicate the other side of the inclined space 734 with the second outlet 736b.
The valve plate lower surface 730b may be formed to be spaced apart from the fixed base plate upper surface 510a, so that the discharge valve 600 may be interposed between the fixed base plate upper surface 510a and the valve plate lower surface 730b, and the refrigerant discharged from the discharge hole 512 may flow into the discharge chamber D.
The first protrusion 732a may include a first large-diameter portion 732aa protruding from one side of the valve plate lower surface 730b toward the first injection hole 514a, and a first small-diameter portion 732ab more protruding from the first large-diameter portion 732aa toward the first injection hole 514a.
In the first large-diameter portion 732aa, an outer diameter of the first large-diameter portion 732aa may be larger than an inner diameter of the first small-diameter portion insertion groove 516a, so that the first large-diameter portion 732aa may not be inserted into the first small-diameter portion insertion groove 516a, and a third sealing member 760 to be described later may be compressed between an end surface of the first large-diameter portion 732aa and the fixed base plate upper surface 510a.
In the first small-diameter portion 732ab, an outer diameter of the first small-diameter portion 732ab may be smaller than the outer diameter of the first large-diameter portion 732aa and may be formed at the same level as the inner diameter of the first small-diameter portion insertion groove 516a, so that the first small-diameter portion 732ab may be inserted into the first small-diameter portion insertion groove 516a.
And, in the first small-diameter portion 732ab, a protrusion length of the first small-diameter portion 732ab (the axial distance between the end surface of the first large-diameter portion 732aa and an end surface of the first small-diameter portion 732ab) may be formed larger than a thickness before deformation of a third sealing member 760 to be described later, and may be formed to be less than or equal to sum of a thickness before deformation of a third sealing member 760 to be described later and the axial depth of the first small-diameter portion insertion groove 516a, so that the end surface of the first small-diameter portion 732ab may not be in contact with the base surface of the first small-diameter portion insertion groove 516a, and a gap between the end surface of the first large-diameter portion 732aa and the fixed base plate upper surface 510a may be smaller than or equal to a thickness before deformation (thickness before being compressed between the fixed base plate upper surface 510a and the end surface of the first large-diameter portion 732aa) of a third sealing member 760 to be described later, thus a third sealing member 760 to be described later may be compressed between the end surface of the first large-diameter portion 732aa and the fixed base plate upper surface 510a. Here, just in case the third sealing member 760, which will be described later, is not compressed between the end surface of the first large-diameter portion 732aa and the fixed base plate upper surface 510a due to tolerance, it may be desirable to design the protrusion length of the first small-diameter portion 732ab to be larger than a thickness before deformation of a third sealing member 760 to be described later and smaller than the sum of a thickness before deformation of a third sealing member 760 to be described later and the axial depth of the first small-diameter portion insertion groove 516a.
The second protrusion 732b may be formed similarly to the first protrusion 732a. That is, the second protrusion 732b may include a second large-diameter portion 732ba protruding from the other side of the valve plate lower surface 730b toward the second injection hole 514b, and a second small-diameter portion 732bb more protruding from the second large-diameter portion 732ba toward the second injection hole 514b.
In the second large-diameter portion 732ba, an outer diameter of the second large-diameter portion 732ba may be larger than an inner diameter of the second small-diameter portion insertion groove 516b, so that the second large-diameter portion 732ba may not be inserted into the second small-diameter portion insertion groove 516b, and a third sealing member 760 to be described later may be compressed between an end surface of the second large-diameter portion 732ba and the fixed base plate upper surface 510a.
In the second small-diameter portion 732bb, an outer diameter of the second small-diameter portion 732bb may be smaller than the outer diameter of the second large-diameter portion 732ba and may be formed at the same level as the inner diameter of the second small-diameter portion insertion groove 516b, so that the second small-diameter portion 732bb may be inserted into the second small-diameter portion insertion groove 516b.
And, in the second small-diameter portion 732bb, a protrusion length of the second small-diameter portion 732bb (the axial distance between the end surface of the second large-diameter portion 732ba and an end surface of the second small-diameter portion 732bb) may be formed larger than a thickness before deformation of a third sealing member 760 to be described later, and may be formed to be less than or equal to sum of a thickness before deformation of a third sealing member 760 to be described later and the axial depth of the second small-diameter portion insertion groove 516b, so that the end surface of the second small-diameter portion 732bb may not be in contact with the base surface of the second small-diameter portion insertion groove 516b, and a gap between the end surface of the second large-diameter portion 732ba and the fixed base plate upper surface 510a may be smaller than or equal to a thickness before deformation (thickness before being compressed between the fixed base plate upper surface 510a and the end surface of the second large-diameter portion 732ba) of a third sealing member 760 to be described later, thus a third sealing member 760 to be described later may be compressed between the end surface of the second large-diameter portion 732ba and the fixed base plate upper surface 510a. Here, just in case the third sealing member 760, which will be described later, is not compressed between the end surface of the second large-diameter portion 732ba and the fixed base plate upper surface 510a due to tolerance, it may be desirable to design the protrusion length of the second small-diameter portion 732bb to be larger than a thickness before deformation of a third sealing member 760 to be described later and smaller than the sum of a thickness before deformation of a third sealing member 760 to be described later and the axial depth of the second small-diameter portion insertion groove 516b.
And, the valve plate 730 may further include a first fastening hole 739a formed through the valve plate 730 from the valve plate upper surface 730a to the valve plate lower surface 730b in the outer periphery of the valve plate 730, to be communicated with the second fastening hole 714, and to be penetrated by the fastening bolt 770.
In addition, the valve plate 730 may further include a second positioning groove 739b engraved from the valve plate upper surface 730a, to be communicated with the second positioning hole 726a, and so that the positioning pin 780 is inserted therein.
Here, the injection valve assembly 700 may be aligned by the positioning pin 780, the first positioning hole 716, the second positioning hole 726a, the first positioning groove 138b, and the second positioning groove 739b, and then may be fastened to the rear housing 130 by the fastening bolt 770, the first fastening hole 739a, the second fastening hole 714 and the fastening groove 138a. That is, one end of the positioning pin 780 passes through the first positioning hole 716 and is inserted into the first positioning groove 138b, and the other end of the positioning pin 780 passes through the second positioning hole 726a and is inserted into the second positioning groove 739b, so that the cover plate 710, the injection valve 720, and the valve plate 730 may be arranged at predetermined positions. Then, the fastening bolt 770 passes through the first fastening hole 739a and the second fastening hole 714 and is fastened to the fastening groove 138a, so that the injection valve assembly 700 may be fastened to the rear housing 130.
Meanwhile, as shown in
And, as shown in
Here, in the third sealing member 760, as described above, a thickness before deformation of the third sealing member 760 may be greater than or equal to the gap between the end surfaces of the large-diameter portions 732aa, 732ba and the fixed base plate upper surface 510a, so that the third sealing member 760 may be compressed between the end surfaces of the large-diameter portions 732aa, 732ba and the fixed base plate upper surface 510a.
Meanwhile, unexplained reference numerals 718 and 719 denote a first groove 718 and second groove 719 formed in the cover plate 710, and unexplained reference numerals 518 and 519 denote a third groove 518 and fourth groove 519 formed in the fixed base plate 510.
The first groove 718 is for reducing a contact area between the head 722 of the injection valve 720 and the cover plate 710 to reduce collision noise between the head 722 of the injection valve 720 and the cover plate 710, and is for preventing foreign substances from being caught between the head 722 of the injection valve 720 and the cover plate 710 by collecting and discharging foreign substances, and may be formed in an annular shape surrounding the periphery of the inlet 712 while being engraved from the injection valve seating groove 710c, as shown in
The second groove 719 is for collecting and discharging foreign substances to prevent foreign substances from being caught between the leg 724 of the injection valve 720 and the cover plate 710, and may be formed to be engraved from the injection valve seating groove 710c at a position opposite to the leg 724 of injection valve 720, as shown in
Similar to the first groove 718, the third groove 518 is for reducing a contact area between the main opening/closing portion 610 of the discharge valve 600 and the fixed base plate 510 to reduce collision noise between the main opening/closing portion 610 of the discharge valve 600 and the fixed base plate 510, and is for preventing foreign substances from being caught between the main opening/closing portion 610 of the discharge valve 600 and the fixed base plate 510 by collecting and discharging foreign substances, and may be formed in an annular shape surrounding the main discharge hole 512a while being engraved from the fixed base plate upper surface 510a, as shown in
Similar to the second groove 719, the fourth groove 519 is for collecting and discharging foreign substances to prevent foreign substances from being caught between the main supporting portion 620, the first sub supporting portion 640, and the second sub supporting portion 660 (hereinafter, the supporting portion) of the discharge valve 600 and the fixed base plate 510, may be formed to be engraved from the fixed base plate upper surface 510a at a position opposite to the supporting portion of the discharge valve 600, as shown in
Hereinafter, effects of the scroll compressor according to the present embodiment will be described.
That is, when power is applied to the motor 200, the rotating shaft 300 may rotate together with the rotor 220.
And, the orbital scroll 400 may be orbital moved by receiving the rotational force from the rotating shaft 300 through the eccentric bush 310.
Accordingly, the volume of the compression chamber C may be reduced while continuously moving toward the center side.
In addition, the refrigerant having a suction pressure may be introduced into the compression chamber C through the suction port (not illustrated), the motor accommodating space S1, the suction flow path (not illustrated), and the scroll accommodating space S2.
In addition, the refrigerant sucked into the compression chamber C may be compressed while moving toward the center along a movement path of the compression chamber C and discharged to the discharge chamber D through the discharge hole 512.
In addition, the refrigerant of the discharge pressure discharged to the discharge chamber D may be discharged to the outside of the compressor through the discharge port 131.
Here, the scroll compressor according to this embodiment includes the injection flow path (introduction port 133, introduction chamber I, injection valve assembly 700, injection hole 514) for guiding the intermediate pressure refrigerant to the compression chamber C, and compresses and discharges the refrigerant of suction pressure as well as the intermediate pressure refrigerant, so that the refrigerant discharge amount may be increased than when only the refrigerant of suction pressure is sucked, compressed and discharged. Thereby, the performance and efficiency of the compressor may be improved.
And, without having a separate housing, as the rear housing 130 includes the discharge chamber D and the discharge port 131 as well as the introduction port 133 and the introduction chamber I, that is, as the rear housing 130 having the discharge chamber D, the discharge port 131, the introduction port 133 and the introduction chamber I is integrally formed, the possibility of leakage is reduced, and the size, cost and weight may be reduced.
And, as at least a portion of the introduction chamber I is accommodated in the discharge chamber D, that is,
as the side of the introduction chamber I overlaps the discharge chamber D with the third annular wall 138 interposed therebetween, and as the end of the introduction chamber I is overlapped the discharge chamber D with the injection valve assembly 700 interposed therebetween, the refrigerant guided to the injection hole 514 may exchange heat with the refrigerant of the discharge chamber D through the third annular wall 138 and the injection valve assembly 700. That is, the refrigerant of the introduction chamber I and the refrigerant passing through the injection valve assembly 700 may be heated by receiving heat from the refrigerant of the discharge chamber D. Accordingly, it is possible to prevent a liquid refrigerant from being injected into the compression chamber C through the injection hole 514.
And, as at least a portion of the discharge port 131 is accommodated in the introduction chamber I, that is, as at least a portion of the discharge port 131 overlaps the introduction chamber I with the wall portion of the discharge port 131 interposed therebetween, the refrigerant of the introduction chamber I may exchange heat with the refrigerant of the discharge port 131 through the wall portion of the discharge port 131 accommodated in the introduction chamber I. That is, the refrigerant of the introduction chamber I may be heated by receiving heat from the refrigerant of the discharge port 131. Thereby, it is possible to further prevent the liquid refrigerant from being injected into the compression chamber C through the injection hole 514.
And, as at least a portion of the introduction port 133 is accommodated in the discharge chamber D, that is, as at least a portion of the introduction port 133 overlaps the discharge chamber D with the wall portion of the introduction port 133 interposed therebetween, the refrigerant of the introduction port 133 may exchange heat with the refrigerant of the discharge chamber D through the wall portion of the introduction port 133 accommodated in the discharge chamber D. That is, the refrigerant of the introduction port 133 may be heated by receiving heat from the refrigerant of the discharge chamber D. Thereby, it is possible to further prevent the liquid refrigerant from being injected into the compression chamber C through the injection hole 514.
And, as the refrigerant of the discharge port 131 and the refrigerant of the introduction port 133 flow in a cross-flow direction with each other, that is, as the angle between the outlet of the discharge port 131 and the inlet of the introduction port 133 with respect to the center of the rear housing 130 is formed at 0 degrees or more and less than 90 degrees, the refrigerant of the introduction port 133 may exchange heat with the refrigerant of the discharge port 131. That is, the refrigerant of the introduction port 133 may be heated by receiving heat from the refrigerant of the discharge port 131. Thereby, injection of the liquid refrigerant into the compression chamber C through the injection hole 514 may be more effectively prevented.
And, the injection valve assembly 700 includes the cover plate 710, the injection valve 720 and the valve plate 730, and the valve plate 730 not only forms a part of the injection flow path but also serves as a retainer of the injection valve 720, that is, the valve plate 730 includes the inclined space 734, so that the number of parts, size, cost, and weight of the injection valve assembly 700 may be reduced.
And, as the injection valve 720 is formed in such a way that the periphery 726 of the injection valve 720 is pressed and fixed between the cover plate 710 (more precisely, the injection valve seating groove 710c) and the valve plate 730, a fastening member for fastening the injection valve 720 to at least one of the cover plate 710 and the valve plate 730 may be deleted. Thereby, the number of parts, size, cost and weight of the injection valve assembly 700 may be further reduced.
And, as the injection valve assembly 700 is formed to be fastened to the rear housing 130 at once by the fastening bolt 770 after being pre-aligned by the positioning pin 780, assembling property and assembly quality may be improved.
And, as the injection hole 514 is formed to communicate with the pair of compression chamber C at the same time, that is, as the communication between the second injection hole 514b and the first inner compression chamber C12 start when the communication between the first injection hole 514a and the first outer compression chamber C11 starts, the pressure imbalance between the first outer compression chamber C11 and the first inner compression chamber C12 may be suppressed, and abnormal behavior (e.g., overturning) of the orbital scroll 400 may be suppressed.
And, additionally, as the injection hole 514 is formed to be blocked simultaneously with the pair of compression chamber C, that is, as the communication between the second injection hole 514b and the first inner compression chamber C12 is terminated when the communication between the first injection hole 514a and the first outer compression chamber C11 is terminated, the pressure imbalance between the first outer compression chamber C11 and the first inner compression chamber C12 may be further suppressed, and the abnormal behavior (e.g., overturning) of the orbital scroll 400 may be further suppressed.
Here, the timing at which the injection hole 514 communicates with the pair of compression chamber C and the timing at which the injection hole 514 is simultaneously blocked with the pair of compression chamber C may be appropriately adjusted in consideration of the performance and efficiency of the scroll compressor.
On the other hand, in this embodiment, the injection valve assembly 700 is formed to branch the refrigerant flowing in from the introduction chamber I in the inclined space 734 to guide the first injection hole 514a and the second injection hole 514b. That is, the inlet 712, the head 722 of the injection valve 720, the leg 724 of the injection valve 720, and the inclined space 734 are each formed as one, and the connection flow path 738 and the outlet 736 are formed in two, respectively.
However, in this embodiment, the flow rate of the refrigerant distributed to the first injection hole 514a and the second injection hole 514b may be different from each other. In particular, when the first connection flow path 738a and the first outlet 736a are asymmetrically formed with the second connection flow path 738b and the second outlet 736b, the flow rate of the refrigerant distributed to the first injection hole 514a and the second injection hole 514b may become more non-uniform by the flow resistance difference.
In consideration of this, as shown in
Specifically, the inlet 712 may include a first inlet 712a that communicates with one side of the introduction chamber I, and a second inlet 712b formed independently of the first inlet 712a and communicating with the other side of the introduction chamber I.
Here, it may be preferable that the first inlet 712a and the second inlet 712b be formed into long holes for maximizing a valve lifting force and a refrigerant inlet flow rate, respectively.
And, the injection valve 720 may include a first head 722a opening and closing the first inlet 712a, a first leg 724a supporting the first head 722a, a second head 722b opening and closing the second inlet 712b, a second leg 724b supporting the second head 722b, and a periphery 726 supporting the first leg 724a and the second leg 724b.
Here, the first head 722a, the first leg 724a, the second head 722b, the second leg 724b, and the periphery 726 may be integrally formed to reduce the number of parts, size, cost, and weight.
In addition, it may be more preferable in terms of compactness that the first leg 724a and the second leg 724b are formed parallel to each other, and a connection portion between the first leg 724a and the periphery 726 and a connection portion between the second leg 724b and the periphery 726 are formed on opposite sides to each other. That is, it may be more preferable that the first leg 724a and the second leg 724b are alternately formed.
The inclined space 734 may include a first inclined space 734a serving as a retainer of the first head 722a and receiving refrigerant flowing through the first inlet 712a, and a second inclined space 734b serving as a retainer of the second head 722b and receiving the refrigerant flowing in through the second inlet 712b.
Here, it may be preferable that the first inclined space 734a and the second inclined space 734b are separated from each other, and may be preferable that a retainer surface of the first inclined space 734a and a retainer surface of the second inclined space 734b be inclined in alternating directions to correspond to the first leg 724a and the second leg 724b.
An outlet 736 may include a first outlet 736a communicating with the first injection hole 514a and a second outlet 736b communicating with the second injection hole 514b, and a connection flow path 738 may include a first connection flow path 738a connecting the first inclined space 734a and the first outlet 736a and a second connection flow path 738b connecting the second inclined space 734b and the second outlet 736b.
Here, in the connection flow path 738 and the outlet 736, an inner diameter of the first connection flow path 738a
may be formed to be larger than an inner diameter of the first outlet 736a, and an inner diameter of the second connection flow path 738b may be formed to be larger than an inner diameter of the second outlet 736b, so that pressure loss and flow rate loss do not occur while the refrigerant passes through the connection flow path 738 and the outlet 736.
In the case of another embodiment of the present disclosure, as the refrigerant of the introduction chamber I is independently guided to the first injection hole 514a and the second injection hole 514b, the refrigerant is distributed to the first injection hole 514a and the second injection hole 514b may be equalized to each other.
On the other hand, in above-described embodiment, the orbital scroll 400 and the fixed scroll 500 are formed to be accommodated in the rear housing 130, but are not limited thereto. That is, the fixed scroll 500 is formed to be exposed to the outside while being interposed between the rear housing 130 and the center housing 110, the orbital scroll 400 may be accommodated in the fixed scroll 500.
Number | Date | Country | Kind |
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10-2019-0089758 | Jul 2019 | KR | national |
Filing Document | Filing Date | Country | Kind |
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PCT/KR2020/004133 | 3/26/2020 | WO |