Information
-
Patent Grant
-
6695599
-
Patent Number
6,695,599
-
Date Filed
Thursday, June 20, 200222 years ago
-
Date Issued
Tuesday, February 24, 200420 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
-
International Classifications
-
Abstract
A scroll compressor providing a ring-shaped groove in an end plate of a movable scroll to form a backpressure chamber with a surface of a middle housing supporting the end plate and introducing a high-pressure fluid through the same so as to cancel out a thrust load generated by the compression reaction force. Inner and outer seal rings are provided to prevent leakage of the high-pressure fluid from the backpressure chamber. In this case, the seal rings are designed to be able to incline in the ring-shaped groove or O-rings are made joint use of to form a ring-shaped region of a higher contact pressure at a portion contacting the opposing surface, so a high sealing effect is obtained while suppressing mechanical loss.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a scroll compressor, more particularly relates to a seal means suitable for providing a backpressure chamber supporting a thrust load of a scroll compressor.
2. Description of the Related Art
As described in Japanese Unexamined Patent Publication (Kokai) No. 2-176178, when driving a movable scroll to compress a fluid in a scroll compressor, a thrust load pressing the movable scroll to the fixed housing side is generated due to the compression reaction force. To support this thrust load, a ring-shaped thrust load support member comprised of a member comprised basically of for example cobalt or nickel and including a secondary ingredient such as molybdenum, chrome, silicon, or carbon or a wear resistant material comprised of carbon fiber bound by an epoxy resin is used between a back surface of an end plate of the movable scroll and the surface on the housing side facing this. With this configuration, however, heat of friction due to the sliding action is generated between the front surface of the thrust load support member and the surface of the opposing member and wear progresses, so in the related art, the measure has been devised of providing a groove in the ring-shaped thrust load support member to supply cooling water to absorb the heat of friction.
To suppress the heat of friction or wear in the thrust load support member generated in this way, as described in the invention previously proposed by the inventors and disclosed in Japanese Unexamined Patent Publication (Kokai) No. 9-310687, there is known a scroll compressor formed with a backpressure chamber as a recessed space in a back surface of an end plate of a movable scroll and guiding a compressed fluid from a discharge side to this backpressure chamber to cause the generation of a backpressure and thereby bias the movable scroll in an axial direction and reduce the large contact load acting between the back surface of the flat surface of the movable scroll on the housing side generated by the compression reaction force.
When working the related art described above, if the fluid to be compressed is one with a low working pressure as with the chlorofluorocarbons generally used as refrigerants in refrigeration cycles, the thrust load generated due to the compression force is around 1000N, so the pressure of the fluid introduced into the backpressure chamber of the back surface of the movable scroll may be low. Therefore, even if using a seal material for holding the pressure in the backpressure chamber, the load acting on the seal member will not become that large. Further, since the contact load is small, the lubrication state of the sliding surface of the seal member is believed to be in the fluid lubrication region, so an oil film is reliably formed on the surface of the housing side in sliding contact with the seal member and sliding contact is believed to be performed with a low coefficient of friction. Therefore, the mechanical loss due to the sliding action of the seal member can be kept low.
In a refrigeration cycle using as a refrigerant a so-called supercritical pressure fluid such as carbon dioxide (CO
2
), however, when compressing the refrigerant by a scroll compressor shown in the above related art, the thrust load acting on the movable scroll reaches as much as 7000N or about seven times the case of use of a refrigerant having a low working pressure such as a chlorofluorocarbon, so the pressure of the fluid introduced into the backpressure chamber similarly becomes a seven times higher pressure. This high-pressure acts on the seal member. Further, since the load acting on the seal member is high, the lubrication state of the sliding surface of the seal member is not in the fluid lubrication region, but is believed to be in the mixed lubrication region or boundary lubrication region where the coefficient of friction is high. Therefore, there is the problem that the mechanical loss due to the sliding action of the seal member becomes larger and causes a reduction in the efficiency of the compressor.
Therefore, in the related art later proposed by the inventors and disclosed in Japanese Unexamined Patent Publication (Kokai) No. 2000-249086, there is described a scroll compressor using a supercritical pressure fluid as the refrigerant providing a seal member in a backpressure chamber of a movable scroll and taking out relatively low pressure refrigerant not yet compressed to a sufficiently high-pressure in the working chambers and supplying it to the backpressure chamber through a check valve so as to prevent in advance leakage of a large amount of high-pressure refrigerant from the backpressure chamber and so as to suppress an increase in the wear of the seal member or mechanical loss.
In this way, while the provision of a backpressure chamber behind an end plate of a movable scroll in order to support the thrust load in a scroll compressor and the provision of a seal member in the backpressure chamber in order to prevent leakage of the compressed fluid from the backpressure chamber are known even in a scroll compressor compressing a supercritical pressure fluid, details such as how to provide what kind of shape of seal member in the backpressure chamber have not yet been sufficiently researched.
Later research by the inventors proposing the above related art revealed that use of a seal member for the backpressure chamber having a joint such as in a piston ring of an internal combustion engine resulted in the problem of a large amount of high-pressure fluid supplied to the backpressure chamber leaking from the joint and that use of a continuous ring-shaped seal member not having any joint resulted in the problem of the compressed fluid entering the clearance between the seal member and wall surface of the backpressure chamber and therefore deformation of the seal member and obstruction of the action of closely contacting the wall surface of the backpressure chamber or the wall surface of the housing and a consequent inability to obtain a sufficient sealing effect.
SUMMARY OF THE INVENTION
An object of the present invention is to eliminate these problems in the related art by providing a seal means of a novel configuration in the backpressure chamber of a scroll compressor.
In order to deal with the above problems in the related art, the present invention provides a scroll compressor provided with a housing, a shaft having a crank part rotatably supported by the housing and partially offset, and a movable scroll having a spiral shaped blade and end plate and driven to orbit by the crank part of the shaft, and a fixed scroll having a spiral shaped blade meshing with the movable scroll and end plate and fixed to said housing, where when the movable scroll is driven to orbit by the crank part of the shaft, while a plurality of working chambers formed between the blade of the movable scroll and the blade of the fixed scroll move toward the center, the volumes of the working chambers are successively reduced and thereby the fluid is compressed in the working chambers, the scroll compressor further provided with: a middle housing provided as part of the housing behind the movable scroll for supporting a thrust load in an axial direction of the shaft acting on the movable scroll along with the rise in the compression pressure of the fluid in the working chambers; at least one ring-shaped groove forming a backpressure chamber in one of a back surface of the end plate of the movable scroll and a front surface of the middle housing facing and supporting the same; a passage for introducing high-pressure fluid into the ring-shaped groove; and at least one ring-shaped seal ring fit movably in the ring-shaped groove.
In the scroll compressor of the present invention, at least one backpressure chamber is formed in either of a back surface of an end plate of a movable scroll and a front surface of a middle housing facing the same and a high-pressure fluid compressed in a working chamber is introduced into the backpressure chamber in order to pressurize the backpressure chamber, so a thrust load acting on a sliding contact surface supporting the movable scroll in an axial direction by the middle housing becomes smaller. Even when the working pressure becomes extremely high due to use by the compressor for compressing a supercritical pressure fluid etc., the thrust load supporting surface of the movable scroll becomes a fluid lubrication state, so the coefficient of friction becomes small and the mechanical loss is reduced.
In the scroll compressor of the present invention, leakage of the high-pressure fluid introduced into the backpressure chamber to the suction chamber or other low-pressure side is prevented by fitting at least one seal ring in the backpressure chamber. One of the characterizing features of the present invention is that this seal ring can move in the backpressure chamber. Therefore, if a high-pressure fluid is supplied into the backpressure chamber, this pressure causes the seal ring to move in the backpressure chamber and be pressed against the other surface, whereby the contact pressure required for sealing is generated.
In the present invention, as one mode of movement of the seal ring, the seal ring can incline (move) slightly in sectional shape due to being pressed by the high-pressure fluid in the backpressure chamber and thereby form a narrow width ring-shaped contact region where the backpressure becomes higher with the other surface it contacts. A high sealing action is obtained by the higher contact pressure, narrow width, ring-shaped contact region, so leakage of the high-pressure fluid from the backpressure chamber is prevented. The seal ring is biased by the high-pressure fluid introduced into the backpressure chamber, but to further additionally bias the seal ring, it is possible to provide an elastic member behind the seal ring.
In the scroll compressor of the present invention, it is possible to provide two seal rings in one backpressure chamber. In this case, a first seal ring is fit along an outer circumference of a ring-shaped groove forming the backpressure chamber, while a second seal ring is fit along an inner circumference of the ring-shaped groove. These seal rings can be fabricated from materials such as rubber, plastic, or metal having wear resistance and oil resistance and elasticity. The first seal ring can be made one having a portion facing the portion of the outer circumference of the ring-shaped groove close to the bottom of the groove which forms a ring-shaped projection of a larger outer diameter than the diameter of the outer circumference of the ring-shaped groove in the no-load state before being fit in the backpressure chamber, while the second seal ring can be made one having a portion facing the portion of the inner circumference of the ring-shaped groove close to the bottom of the groove which forms a ring-shaped projection of a smaller inner diameter than the diameter of the inner circumference of the ring-shaped groove in the no-load state before being fit in the backpressure chamber. Due to this, the sectional shapes of the first and second seal rings incline (move) more easily in the backpressure chamber.
To form the ring-shaped projections at the seal rings, it is possible to form tapered surfaces at least at part of the outer circumference of the first seal ring and the inner circumference of the second seal ring. Due to this, it is possible to form sharp edge projecting rims at part of the ring-shaped projections to enhance the contact pressure and the sealing action. Further, it is possible to arrange an elastic member between the first seal ring and second seal ring to bias the first seal ring toward the outer circumference of the ring-shaped groove and bias the second seal ring toward the inner circumference of the ring-shaped groove. The biasing action of the elastic member improves the sealing action of the seal ring. Note that even when the sectional shapes of the first and second seal rings in the no-load state before being fit in the backpressure chamber are made rectangular, including square, and are not formed with ring-shaped projections, the corners of the rectangular sectional shapes act as ring-shaped projections, so substantially the same effects are obtained.
In the present invention, instead of independent seal rings, it is possible to integrally form a first seal ring part to be fit along the outer circumference of the ring-shaped groove forming the backpressure chamber, a second seal ring part to be fit along the inner circumference of the ring-shaped groove, and a connecting part integrally connecting the first seal ring part and second seal ring part. This reduces the number of parts, so facilitates assembly and reduces costs. Note that when there is a connecting part, it is possible to use at least part of that connecting part as a seal ring part and bring it into direct contact with the surface of the middle housing or other member. These parts of the integrally formed seal ring may also be fabricated by a material such as rubber, plastic, or metal having wear resistance, oil resistance, and elasticity.
When there is a connecting part, it is possible to form at least one communicating hole in the connecting part. Due to this, the same pressure acts at the two sides of the connecting part, so even when two seal ring parts are connected by the connecting part, the two seal ring parts work in the same way as if they were independent. When the two seal ring parts are connected in this way, it is possible to arrange an elastic member between the first seal ring part and second seal ring part to bias the first seal ring part toward the outer circumference of the ring-shaped groove and bias the second seal ring part toward the inner circumference of the ring-shaped groove.
In the scroll compressor of the present invention, it is possible to provide a seal ring in the backpressure chamber and enable it to move toward the surface of the other member and to provide an elastic ring-shaped seal member such as an O-ring between its side surface and the side surface of the ring-shaped groove (backpressure chamber) facing it to complementarily seal that portion.
The seal ring in this case may be made one having a superior self-lubricating action and high hardness by selecting one comprised mainly of for example carbon, metal, plastic, or ceramic. While this enables the wear resistance at the surface in sliding contact with the other member to be enhanced, the sealing action between the seal ring and the wall surface of the ring-shaped groove (backpressure chamber) receiving it may fall, but the O-ring or other ring-shaped sealing member supplements the sealing action at that portion, so a high sealing action is obtained as a whole.
The O-ring or other ring-shaped seal member can be stably supported at a predetermined position of one of the seal ring or wall surface of the backpressure chamber (ring-shaped groove) facing the same by forming a support part such as a ring-shaped groove or cutout part at that position.
In the scroll compressor of the present invention, it is possible to form a flange increasing the sliding area with the opposing surface at the ring-shaped seal ring sealing the backpressure chamber. This increases the seal area and enables a reduction of the contact pressure, so can reduce the wear due to the sliding friction. Further, since the seal ring presses against the other surface, it is possible to cause the high-pressure fluid to reliably act on a predetermined surface of the seal ring.
Even when using a seal ring having a superior self-lubricating action and high hardness which is resistant to deformation, it is possible to form the seal ring by a first seal ring part to be fit along the outer circumference of the ring-shaped groove forming the backpressure chamber, a second seal ring part to be fit along the inner circumference of the ring-shaped groove, and a connecting part integrally connecting the first seal ring part and second seal ring part. This reduces the number of parts and facilitates assembly. In this case as well, it is possible to form communicating holes in the connecting part connecting the two seal ring parts to cause the two seal ring parts to function in the same way as two independent seal rings.
The scroll compressor of the present invention may be configured as a “motorized type” where a motor directly attached to the housing directly drives the rotation of its shaft or may be configured so that an external prime mover such as an internal combustion engine mounted in a vehicle drives the rotation of its shaft. One of the preferred applications for the scroll compressor of the present invention is that of a refrigeration compressor where the fluid to be compressed is a refrigerant flowing through a refrigeration cycle, in particular one set so that the pressure of the refrigerant after being compressed becomes a level of at least the critical pressure of the refrigerant.
BRIEF DESCRIPTION OF THE DRAWINGS
These and other objects and features of the present invention will become clearer from the following description of the preferred embodiments given with reference to the attached drawings, wherein:
FIG. 1
is a longitudinal sectional view of a first embodiment of the present invention,
FIG. 2
is an enlarged sectional view of principal parts of the first embodiment,
FIG. 3
is an enlarged sectional view of principal parts of a second embodiment,
FIG. 4
is an enlarged sectional view of principal parts of a third embodiment,
FIG. 5
is an enlarged sectional view of principal parts of a fourth embodiment,
FIG. 6
is an enlarged sectional view of principal parts of a fifth embodiment,
FIG. 7
is an enlarged sectional view of principal parts of a sixth embodiment,
FIG. 8
is an enlarged sectional view of principal parts of a seventh embodiment,
FIG. 9
is an enlarged sectional view of principal parts of an eighth embodiment,
FIG. 10
is an enlarged sectional view of principal parts of a ninth embodiment,
FIG. 11
is an enlarged sectional view of principal parts of a 10th embodiment,
FIG. 12
is an enlarged sectional view of principal parts of an 11th embodiment,
FIG. 13
is an enlarged sectional view of principal parts of a 12th embodiment,
FIG. 14
is a longitudinal sectional view of a 13th embodiment of the present invention,
FIG. 15
is a longitudinal sectional view of a 14th embodiment of the present invention,
FIG. 16
is an enlarged sectional view of principal parts of the 14th embodiment,
FIG. 17
is an enlarged sectional view of principal parts of a 15th embodiment,
FIG. 18
is an enlarged sectional view of principal parts of a 16th embodiment,
FIG. 19
is an enlarged sectional view of principal parts of a 17th embodiment,
FIG. 20
is an enlarged sectional view of principal parts of an 18th embodiment,
FIG. 21
is an enlarged sectional view of principal parts of a 19th embodiment,
FIG. 22
is an enlarged sectional view of principal parts of a 20th embodiment,
FIG. 23
is a longitudinal sectional view of a 21st embodiment of the present invention,
FIG. 24
is an enlarged sectional view of principal parts of a 22nd embodiment,
FIG. 25
is an enlarged sectional view of principal parts of a 23rd embodiment,
FIG. 26
is an enlarged sectional view of principal parts of a 24th embodiment,
FIG. 27
is an enlarged sectional view of principal parts of a 25th embodiment,
FIG. 28
is an enlarged sectional view of principal parts of a 26th embodiment,
FIG. 29
is an enlarged sectional view of principal parts of a 27th embodiment,
FIG. 30
is an enlarged sectional view of principal parts of a 28th embodiment,
FIG. 31
is an enlarged sectional view of principal parts of a 29th embodiment,
FIG. 32
is an enlarged sectional view of principal parts of a 30th embodiment,
FIG. 33
is a sectional view of principal parts showing movement of a seal ring according to the first embodiment,
FIG. 34
is a sectional view of principal parts showing movement of a seal ring according to the 14th embodiment, and
FIG. 35
is a sectional view of principal parts showing movement of a seal ring according to the 18th embodiment.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Preferred embodiments of the present invention will be described in detail below while referring to the attached figures.
FIG.
1
and
FIG. 2
will be used to explain a first embodiment of a scroll compressor of the present invention. In
FIG. 1
, reference numeral
1
is a shaft formed at its bottom end with a crank
1
a
offset from the axis by exactly a predetermined amount. Reference numeral
2
is a motor, which drives the rotation of the shaft
1
when powered. In the case of the first embodiment, the motor
2
is provided inside a motor housing
3
formed integrally with a housing of the compressor. Reference numeral
4
is a front radial bearing attached to the top part of the motor housing
3
and rotatably supports the shaft
1
together with a rear radial bearing
5
attached to the bottom part. Note that the present invention is not limited to application to a scroll compressor having a built-in motor and may also be applied to a scroll compressor where the prime mover driving the rotation of the shaft
1
is separate such as in an internal combustion engine mounted in a vehicle.
Reference numeral
6
is a movable scroll comprised of a roughly disk-shaped end plate
6
a
, a blade
6
b
of a spiral shape formed projecting out from the same in the axial direction, and a cylindrical boss
6
c
formed at the back surface of the end plate
6
a
. The movable scroll
6
as a whole is supported rotatably by the crank
1
a
of the shaft
1
through a movable scroll bearing
16
press-fit into the boss
6
c
for attachment and orbits around the center axis of the shaft
1
. Reference numeral
7
indicates a plurality of stop pins allowing only orbiting motion of the movable scroll
6
and preventing rotation of the scroll
6
.
Reference numeral
8
is a fixed scroll provided with an end plate
8
a
and spiral shaped blade
8
b
similar to those of the movable scroll
6
and assembled to mesh with the movable scroll
6
. An outside cylinder of the fixed scroll
8
serves also as the housing of the compressor portion of the scroll compressor. The spiral shaped blade
8
b
of the fixed scroll
8
and the spiral shaped blade
6
b
of the movable scroll
6
mesh to form a plurality of working chambers
9
, appearing as crescent shapes when viewed in the axial direction, between these blades
6
b
and
8
b.
The scroll compressor sucks a fluid such as a gaseous refrigerant returned from a not shown refrigeration cycle and introduced from a suction port
8
d
to a suction chamber
14
into the working chambers
9
when the working chambers
9
open toward the suction chamber
14
at their outer circumferences and compresses the fluid by the shrinkage of the working chambers
9
when moving in the radial direction toward the center of the movable scroll
6
and fixed scroll
8
during orbiting of the movable scroll
6
. Finally, when the working chambers
9
open toward a center working chamber
9
a
, the refrigerant reaching the discharge pressure passes through a discharge port
8
c
provided in the end plate
8
a
of the fixed scroll
8
and is discharged into a discharge chamber
15
formed between the end plate
8
a
and a rear housing
18
fixed to the fixed scroll
8
by not shown bolts.
Reference numeral
18
a
is a discharge port formed in the rear housing
18
. This is connected to the refrigeration cycle by not showing piping and leads high-pressure refrigerant discharged into the discharge chamber
15
to a condenser of the refrigeration cycle. Reference numeral
17
is a discharge valve, which is attached to the end plate
8
a
so as to prevent back flow of the refrigerant inside the discharge chamber
15
through the discharge port
8
c
. Note that reference numeral
10
shown in
FIG. 1
is a balancer, which is fixed to the shaft
1
or is engaged with the shaft
1
to be able to move slightly in the radial direction to enable adjustment of the offset of the crank part
1
a.
Next, the structural portion of the first embodiment showing the characterizing features of the present invention will be explained. Reference numeral
6
e
shown in FIG.
1
and
FIG. 2
is a ring-shaped groove formed in the back surface of the end plate
6
a
of the movable scroll
6
. This faces the surface of a middle housing
13
around the center of the end plate
6
a
and forms a space serving as a ring-shaped backpressure chamber
19
with the surface by contact with it in a sliding state. Further, a pressure introduction port
6
d
is provided so as to connect the backpressure chamber
19
and a working chamber
9
formed at a predetermined position, so fluid (refrigerant) pressurized to a high-pressure of a predetermined level in the working chamber
9
is introduced to the backpressure chamber
19
and presses the end plate
6
a
of the movable scroll
6
toward the fixed scroll
8
using the middle housing
13
as footing. Note that in the first embodiment, the backpressure chamber
19
is formed as a single ring shape by the ring-shaped groove
6
e
, but of course it is also possible to form a plurality of these concentrically.
Corresponding to the characterizing portion of the present invention, in the case of the first embodiment, an inner and outer seal ring are provided separate from each other in the backpressure chamber
19
. That is, an outer ring
11
of a closed ring shape is provided along the outer circumference of the ring-shaped groove
6
e
forming the backpressure chamber
19
, while an inner seal ring
12
of a closed ring shape is formed along the inner circumference of the ring-shaped groove
6
e
. The seal rings
11
and
12
seal the clearance between the inner and outer wall surfaces of the backpressure chamber
19
in the radial direction of the end plate
6
a
of the movable scroll and the surfaces of the middle housing facing the same to prevent leakage of the refrigerant.
The portion most characteristic of the first embodiment is shown enlarged in FIG.
2
. In the case of the first embodiment, the ring-shaped groove
6
e
formed in the end plate
6
a
of the movable scroll
6
forms the backpressure chamber
19
together with the surface of the middle housing
13
, while the clearance between them is sealed by concentrically fitting an outer seal ring
11
having a step-shaped cross-section and an inner seal ring
12
having a step-shaped cross-section in the backpressure chamber
19
. Both of the seal rings
11
and
12
are continuous ring shapes and do not have cut parts like the joint provided in a piston ring used in an internal combustion engine. The seal rings
11
and
12
may be formed by a material like rubber, plastic, or metal having wear resistance, oil resistance, and elasticity.
In the no-load state bore the seal rings
11
and
12
are fit in the backpressure chamber
19
, the top surface
111
and bottom surface
112
of the outer ring
11
form parallel horizontal surfaces. The outer circumference
113
forms a tapered surface (conical surface). Further, the outer circumferential diameter φd
1
of the bottom surface
112
, which has the largest diameter of the outer seal ring
11
, is set to be somewhat larger than the outer circumferential diameter φD
1
of the bottom surface
191
of the backpressure chamber
19
comprised of the ring-shaped groove
6
e
. Therefore, if the outer seal ring
11
is pressed into the backpressure chamber
19
for fitting, the sectional shape of the outer seal ring
11
inclines (moves) slightly, so the edge-shaped projecting rim
115
formed in a ring at the outer circumference of the bottom surface
112
is pressed against the outer circumference corner
194
of the ring-shaped groove
6
e
where the cylindrically shaped outer circumference
192
and bottom surface
191
of the backpressure chamber
19
perpendicularly intersect. A ring-shaped portion of a higher contact pressure than its surroundings can be formed there (see FIG.
33
).
Since the outer circumference
113
of the tapered outer seal ring
11
approaches the cylindrically shaped outer circumference
192
of the groove
6
e
, the cylindrically shaped inner circumference
114
of the outer seal ring
11
becomes a somewhat inclined taper. Due to this, the ring-shaped corner
116
near the inner circumference
114
in the top surface
111
of the outer seal ring
11
is pressed strongly against the surface of the middle housing
13
and therefore the contact pressure at the corner
116
becomes higher. By the sectional shape of the outer seal ring
11
inclining (moving) slightly, the contact pressure of the narrow width ring-shaped corner
116
near the inner circumference of the top surface
111
of the outer ring
11
and the narrow width ring-shaped portion close to the projecting rim
115
near the outer circumference of the bottom surface
112
becomes high, so the outer circumference side portion of the backpressure chamber
19
is sealed between the end plate
6
a
of the movable scroll
6
and the surface of the middle housing
13
supporting the same.
In this way, a ring-shaped higher contact pressure portion is formed by the slight incline of the sectional shape of the outer seal ring
11
in the backpressure chamber
19
(groove
16
e
). This action is further strengthened by the sectional shape inclining (moving) slightly and therefore the portion near the inner circumference of the bottom surface
112
rising up slightly from the bottom surface
191
of the groove
6
e
, high-pressure fluid invading the clearance and pressing the bottom surface
112
of the outer seal ring
11
up at the portion near the inner circumference and acting to increase the inclination angle of the sectional shape of the bottom surface
112
of the outer seal ring
11
. Therefore, the larger the differential pressure between the backpressure chamber
19
and the suction chamber
14
, the greater the sealing effect of the outer seal ring
11
.
The inner seal ring
12
appears symmetric with the outer seal ring
11
in
FIG. 2
, but when fit inside the backpressure chamber
19
(ring-shaped groove
6
e
), the sectional shape of the inner seal ring
12
also inclines (moves) slightly in the backpressure chamber
19
, whereby the inner circumference side portion of the backpressure chamber
19
is sealed between the end plate
6
a
of the movable scroll
6
and the surface of the middle housing
13
. That is, in the no-load state before being fit in the backpressure chamber
19
, the top surface
121
and bottom surface
122
of the inner seal ring
12
are parallel and the inner circumference
123
forms a tapered surface while the outer circumference
124
forms a cylindrical surface. The inner circumference φd
2
of the bottom surface, which is the smallest in diameter, in the inner seal ring
12
, becomes smaller than the inner circumference diameter φD
2
of the inner circumference
193
of the ring-shaped groove
6
e.
Therefore, if the inner seal ring
12
is expanded somewhat and fit into the ring-shaped groove
6
e
, the sectional shape of the inner seal ring
12
inclines (moves) slightly in the groove
6
e
, whereby the edge shaped projecting rim
125
formed in a ring shape at the inner circumference side of the bottom surface
122
and facing the inner circumference is strongly pressed against the ring-shaped inner circumference corner
195
where the bottom surface
191
and the cylindrically shaped inner circumference
193
of the groove
6
intersect and a portion of a narrow width and high contact pressure is formed in a ring shape (see FIG.
33
). Further, the ring-shaped corner
126
near the outer circumference of the top surface
121
of the inner seal ring
12
is also pressed strongly against the surface of the middle housing
13
, whereby a high contact pressure, narrow width ring-shaped region is formed. The action is strengthened by the difference in fluid pressure inside the backpressure chamber
19
and inside the suction chamber
14
in the same way as the outer seal ring
11
.
Since the scroll compressor of the first embodiment has this structure, in an operating state where the movable scroll
6
is orbiting, a thrust load acts in the upward direction in
FIG. 1
at the end plate
6
a
of the movable scroll
6
due to the differential pressure between the pressure of the refrigerant compressed in the plurality of crescent shaped working chambers
9
and the pressure in the suction chamber
14
. Due to this thrust load caused by the compression reaction force, the end plate
6
a
is strongly pressed against the surface of the middle housing
13
and a large frictional force is generated with respect to the orbiting force of the movable scroll
6
, but the fluid pressurized to a predetermined high-pressure is guided from the working chambers
9
through the pressure introduction port
6
d
into the backpressure chamber
19
, so it is possible to cause the generation of a downward thrust force of the same magnitude as the upward thrust load by the difference between the pressure inside the backpressure chamber
19
and the pressure in the suction chamber
14
. The two opposing direction thrust loads cancel each other out and therefore the contact force between the end plate
6
a
and the middle housing
13
and thereby the contact force between the end plate
6
a
and the middle housing
13
becomes exactly the load acting in the axial direction on the seal rings
11
and
12
due to the difference between the pressure of the backpressure chamber
19
and the pressure of the suction port
14
.
Using the fluid pressure in the backpressure chamber
19
to cause the generation of a thrust force countering the pressure of the refrigerant compressed in the working chambers
9
was also a practice of the above related art, but the scroll compressor of the first embodiment uses two seal rings
11
and
12
having special sectional shapes. By the slight inclination (movement) of the sectional shapes of the seal rings
11
and
12
in the backpressure chamber
19
, portions of a larger contact pressure are formed in ring shapes and a higher sealing effect exhibited. Therefore, it is possible to reliably prevent leakage of high-pressure fluid from the backpressure chamber
19
and the efficiency of the scroll compressor becomes higher.
FIG. 3
shows principal parts of a second embodiment of the present invention. The scroll compressors of the second embodiment to the 12th embodiment will be explained only for their principal configurations and their actions and effects. The overall non-characterizing configurations etc. will not be particularly explained, but the overall configurations of the embodiments etc. may be considered similar to corresponding portions of the first embodiment explained previously with reference to FIG.
1
.
The outer seal ring
11
in the second embodiment forms a tapered surface at just part of its outer circumference
113
and forms a cylindrical surface at the other majority portion in the no-load state before being fit in the backpressure chamber
19
. Therefore, the portion of the tapered shape including the ring-shaped projecting rim
115
forms the ring-shaped projection
117
facing outward in the radial direction. Of course, in the first embodiment shown in
FIG. 2
as well, it is possible to see that the ring-shaped projection
117
is formed by the outer circumference
113
of the overall tapered surface. Note that in the second embodiment, the tapered surface
118
is formed at part of the cylindrically shaped inner circumference
114
as well. The rest of the configuration and the action and effects of the outer seal ring
11
are similar to the case of the first embodiment.
In the second embodiment as well, an inner seal ring
12
is provided separately from the outer seal ring
11
. Part of the bottom part of the inner circumference
123
of the inner seal ring
12
of the second embodiment forms a tapered surface, whereby a ring-shaped projection
127
facing inward in the radial direction is formed. The front end of the projection
127
forms a ring-shaped projecting rim
125
. Further, part of the bottom of the outer circumference
124
is also formed with a tapered surface
128
. The action and effects of the inner seal ring
12
in the second embodiment are also the same as those of the first embodiment.
FIG. 4
shows principal parts of a third embodiment of the present invention. Unlike the first embodiment or second embodiment, the outer circumference
113
of the outer seal ring
11
in the third embodiment is not provided with a tapered surface. The shape of the outer circumference
113
in the no-load state before being fit in the backpressure chamber
19
is mostly cylindrical. only the portion close to the bottom surface
112
forms a ring-shaped projection
117
projecting outward in the radial direction. The sectional shape of the ring-shaped projection
117
is square or rectangular. Therefore, the sharp projecting rim
115
is not formed as in the second embodiment, but when the sectional shape slightly inclines, the two corners
119
and
120
of the ring-shaped projection
117
having the small square sectional shape etc. contact the bottom
191
of the ring-shaped groove
6
e
and the outer circumference
192
and form a higher contact pressure, narrow width ring-shaped contact region, so the corners
119
and
120
act in the same way as the projecting rim
115
. Therefore, the outer seal ring
11
of the third embodiment exhibits substantially the same effects as in the case of the first embodiment.
The inner seal ring
12
of the third embodiment is also not provided with a tapered surface. In the same way as the outer seal ring
11
, a ring-shaped projection
127
having a small square or rectangular sectional shape is provided so as to project inward in the radial direction. Due to this, the ring-shaped projection
127
of the inner seal ring
12
is also formed with the corners
129
and
130
. When the sectional shape of the inner seal ring
12
inclines slightly, a higher contact pressure, narrow contact region is formed between the bottom surface
191
of the ring-shaped groove
6
e
and the inner circumference
193
. Further, in this case as well, the embodiment exhibits substantially the same actions and effects as the inner seal ring
12
in the first embodiment, so the ring works with the outer seal ring
11
to prevent leakage of the fluid from the backpressure chamber
19
and improve the efficiency of the scroll compressor in the same way as the case of the previous embodiments.
FIG. 5
shows principal parts of a fourth embodiment of the present invention. The characterizing features of the fourth embodiment are that use is made of two seal rings
11
and
12
having rectangular (or square) sectional shapes in the no-load state before being fit in the backpressure chamber
19
and the attachment of a ring-shaped elastic member
20
comprised of rubber or a coil spring etc. at a position near the bottom surface
191
of the backpressure chamber
19
(ring-shaped groove
6
e
) even in the clearance formed between the seal rings
11
and
12
. Note that in this case as well, the outer circumferential diameter φd
1
of the outer seal ring
11
in the no-load state before being fit in the backpressure chamber
19
is set larger than the outer circumferential diameter φD
1
of the ring-shaped groove
6
e
, while the inner circumferential diameter φd
2
of the inner seal ring
12
is set smaller than the inner circumferential diameter φD
2
of the ring-shaped groove
6
e.
In the fourth embodiment, the two seal rings
11
and
12
are not provided with the ring-shaped projection
117
or
127
as in the above embodiments, but the ring-shaped elastic member
20
attached between them presses the bottoms of the seal rings
11
and
12
in the side directions as shown by the arrows, so these incline in the opposite directions to the case of the above embodiments. Due to this, the corner
119
of the outer seal ring
11
is strongly pressed against the outer circumference
192
of the ring-shaped groove
6
e
and forms a high contact pressure, narrow width ring-shaped contact region. Further, in the top surface
111
, the corner
116
a
near the outer circumference is pressed against the surface of the middle housing
13
and forms a high contact pressure, narrow width contact region there. Further, when the corner
119
a
near the inner circumference at the bottom surface
112
of the outer seal ring
11
contacts the bottom surface
191
of the groove
6
e
, a high contact pressure, narrow width ring-shaped contact region is formed there.
In this way, the outer seal ring
11
of the fourth embodiment exhibits a high sealing effect similar to that of the first embodiment. As clear from the explanation of the outer seal ring
11
, it is possible for the corners
129
and
126
a
and in some cases the corner
129
a
as well to form higher contact pressure, narrow width ring-shaped contact regions in the inner seal ring
12
in the fourth embodiment as well and thereby give a higher sealing effect. Note that in the fourth embodiment, needless to say generally the same action and effects can be obtained even if using the seal rings
11
and
12
in the above embodiments instead of the rectangular cross-section seal rings
11
and
12
.
FIG. 6
shows principal parts of a fifth embodiment of the present invention. From the first embodiment to the fourth embodiment, the case of two independent seal rings
11
and
12
was explained, but in the fifth embodiment to the 12th embodiment, a single seal ring comprised of parts corresponding to the two seal rings
11
and
12
connected by a common connecting portion is used. In the case of the fifth embodiment, the integral seal ring
21
is comprised of a ring-shaped outer seal ring part
11
having a sectional shape resembling the outer seal ring
11
in the first embodiment, a ring-shaped inner seal ring part
212
having a sectional shape resembling the inner ring
12
, and a ring-shaped connecting part connecting the two. The relative dimensions of the ring-shaped groove
6
e
and sealing ring
21
are similar to the case of the first embodiment. The means for introducing the high-pressure fluid into the backpressure chamber
19
(ring-shaped groove
6
e
) is use of the pressure introduction hole
6
d
shown in FIG.
1
.
The seal ring
21
of the fifth embodiment forms a U-shape overall. Part of the connecting part
213
contacts the surface of the opposing middle housing
13
, so the connecting part
213
exhibits a sealing effect. Further, the outer seal ring part
211
and the inner seal ring part
212
are connected by the connecting part
213
to form the single seal ring, so the fifth embodiment has the advantages of a smaller number of parts and easier assembly. In other respects, this embodiment exhibits actions and effects similar to the case of the first embodiment. The seal ring parts
211
and
212
of the fifth embodiment, however, do not have the corners
116
and
126
shown in
FIG. 2
, so the top surfaces
116
a
and
126
a
of the connecting part of the seal ring parts
211
and
212
are strongly pressed against the surface of the middle housing
13
and a high contact pressure, narrow width ring-shaped contact region is formed.
FIG. 7
shows principal parts of a sixth embodiment of the present invention. In the same way as the fifth embodiment corresponding to the first embodiment, the sixth embodiment corresponds to the second embodiment shown in FIG.
3
. The configuration and action of the sixth embodiment are clear as seen from
FIG. 7
while referring to the explanations of the fifth embodiment and second embodiment, so a detailed explanation will be omitted here. The sixth embodiment exhibits substantially the same effects as the first embodiment.
FIG. 8
shows principal parts of a seventh embodiment of the present invention. In the same way as the fifth embodiment corresponding to the first embodiment, the seventh embodiment corresponds to the third embodiment shown in FIG.
4
. The configuration and action of the seventh embodiment are clear as seen from
FIG. 8
while referring to the explanations of the fifth embodiment and third embodiment, so a detailed explanation will be omitted here. The seventh embodiment exhibits substantially the same effects as the first embodiment.
FIG. 9
shows principal parts of an eighth embodiment of the present invention. In the same way as the fifth embodiment corresponding to the first embodiment, the eighth embodiment corresponds to the fourth embodiment shown in FIG.
5
. The configuration and action of the eighth embodiment are clear as seen from
FIG. 9
while referring to the explanations of the fifth embodiment and fourth embodiment, so a detailed explanation will be omitted here. The eighth embodiment exhibits substantially the same effects as the first embodiment.
FIG. 10
shows principal parts of a ninth embodiment of the present invention. In the ninth embodiment, in the same way as the sealing ring
21
from the fifth embodiment to the eighth embodiment, a seal ring
22
of a type comprised of parts corresponding to the two seal rings
11
and
12
in the first embodiment etc. connected by a common connecting part is used. As clear from the fact that the seal ring
22
has an H-shaped cross-section, however, the connecting part
223
connecting the outer seal ring part
221
and the inner seal ring part
222
of the seal ring
22
does not contact the surface of the middle housing
13
directly, so the connecting part
223
does not exhibit a substantive sealing action.
The connecting part
223
of the seal ring
22
is provided with one or more communicating holes
224
, which connect the upper space
225
and lower space
226
formed inside the ring-shaped groove
6
e
. The relative dimensions of the ring-shaped groove
6
e
and the seal ring
22
are similar to those of the case of the first embodiment. The means for introducing the high-pressure fluid into the backpressure chamber
19
(spaces
225
and
226
) may be something like the pressure introduction port
6
d
shown in
FIG. 1
for example. Part of the high-pressure fluid introduced into the lower space
226
passes through the communicating holes
224
of the connecting part
223
and sneaks into the upper space
225
. Due to this, the outer seal ring part
221
and inner seal ring part
222
of the seal ring
22
in the ninth embodiment can exhibit substantially the same action as the two seal rings
11
and
12
in the first embodiment.
The characterizing feature of the ninth embodiment over the fifth embodiment (
FIG. 6
) lies in the point that the connecting part
223
does not contact the surface of the facing middle housing
13
and therefore the contact area becomes smaller and the mechanical loss can be reduced. Further, the characterizing feature over the first embodiment (
FIG. 2
) lies in the point that the outer seal ring part
221
and the inner seal part
222
are connected by the connecting part
222
, so the number of parts becomes smaller by that amount and the attachment of the seal ring becomes easier.
FIG. 11
shows principal parts of a 10th embodiment of the present invention. In the same way as the ninth embodiment corresponding to the first embodiment shown in
FIG. 2
, the 10th embodiment corresponds to the second embodiment shown in FIG.
3
. The configuration and action of the 10th embodiment are clear as seen from
FIG. 11
while referring to the explanations of the ninth embodiment and second embodiment, so a detailed explanation will be omitted here. The 10th embodiment exhibits substantially the same effects as the ninth embodiment and first embodiment.
FIG. 12
shows principal parts of an 11th embodiment of the present invention. In the same way as the ninth embodiment corresponding to the first embodiment shown in
FIG. 2
, the 11th embodiment corresponds to the third embodiment shown in FIG.
4
. The configuration and action of the 11th embodiment are clear as seen from
FIG. 12
while referring to the explanations of the ninth embodiment and third embodiment, so a detailed explanation will be omitted here. The 11th embodiment exhibits substantially the same effects as the ninth embodiment and first embodiment.
FIG. 13
shows principal parts of a 12th embodiment of the present invention. In the same way as the ninth embodiment corresponding to the first embodiment shown in
FIG. 2
, the 12th embodiment corresponds to the fourth embodiment shown in FIG.
5
. The configuration and action of the 12th embodiment are clear as seen from
FIG. 13
while referring to the explanations of the ninth embodiment and fourth embodiment, so a detailed explanation will be omitted here. The 12th embodiment exhibits substantially the same effects as the ninth embodiment and first embodiment.
Next,
FIG. 14
shows a scroll compressor according to a 13th embodiment of the present invention. Portions common with the scroll compressor of the first embodiment shown in FIG.
1
and
FIG. 2
are assigned the same reference numerals and overlapping explanations are omitted. The characterizing feature of the compressor of the 13th embodiment lies in the point that backpressure chamber
19
which had been formed by the ring-shaped groove
6
e
formed in the end plate
6
a
of the movable scroll
6
in the compressor of the first embodiment is formed by a ring-shaped groove
13
a
formed in the middle housing
13
side. Therefore, the corresponding portion at the end plate
6
a
of the movable scroll
6
is flat. In the 13th embodiment as well, however, two seal rings
11
and
12
are fit in the ring-shaped groove
13
a
etc. in the same way as the case of the first embodiment. The actions and effects of the 13th embodiment are also the same as those of the first embodiment.
As clear from the fact that the 13th embodiment shown in
FIG. 14
is equivalent to the first embodiment shown in FIG.
1
and
FIG. 2
, the backpressure chamber
19
can be formed by a ring-shaped groove
13
a
formed in the middle housing
13
side in the embodiments from the second embodiment shown in
FIG. 3
to the 12th embodiment shown in
FIG. 13
as well. The same actions and effects are obtained by this needless to say.
FIG. 15
shows a scroll compressor according to a 14th embodiment of the present invention. In the scroll compressors of the first embodiment to the 13th embodiment explained above, it was required that the principal parts of those embodiments, that is, the outer seal ring
11
and inner seal ring
12
etc., be able to at least incline slightly in sectional shape due to elastic deformation etc. in the backpressure chamber
19
, but the outer seal rings and inner seal rings in the embodiments from the 14th embodiment on explained next do not have to incline in sectional shape in the backpressure chamber
19
. Of course, this does not mean that these do not elastically deform at all, but depending on the material, when elastically deforming even a bit, similar effects are obtained as in the above embodiments. In the embodiments from the 14th embodiment on, however, separate additional seal means are provided, so inclination of the sectional shape by the elastic deforming of the seal rings is not an essential requirement.
The outer seal ring and inner seal ring in the embodiments from the 14th embodiment on may be made of a material having a small coefficient of friction and high wear resistance such as carbon, metal, ceramic, or other inorganic material or a plastic or powders or fibers of the same bound by a suitable binder etc. As examples of the specific material, a solid material comprised of at least 80% carbon impregnated with metallic antimony is particularly preferable in that it exhibits a superior self-lubricating action. This material has a Young's modulus from 10 to 25 GPa and a hardness of an extremely hard Shore's hardness of 50 to 100 or so, so does not elastically deform much at all. Further, it is possible to use polyether ether ketone (PEEK), polyphenylene sulfide (PPS), or various fluororesins or other plastic materials.
The basic configuration and operation of the scroll compressor of the 14th embodiment shown in
FIG. 15
are the same as those of the first embodiment shown in FIG.
1
. Therefore, components the same as those in the first embodiment are assigned the same reference numerals and overlapping explanations are omitted. The characterizing features of the embodiments from the 14th embodiment on lie in the provision of an outer seal ring
31
and inner seal ring
32
comprised of materials having a small coefficient of friction and high wear resistance as illustrated previously at the backpressure chamber
19
provided in the end plate
6
a
of the movable scroll
6
or middle housing
13
and in the addition of elastic seal members such as an outer O-ring
33
and inner O-ring
34
for the same.
Principal parts of the 14th embodiment are shown enlarged in FIG.
16
. The outer seal ring
31
and inner seal ring
32
used in the 14th embodiment are both rectangular in sectional shape. Needless to say, the “rectangular shape” in this case includes a square shape. As explained above, these are members substantially not elastically deforming and comprised of carbon etc. having a low coefficient of friction and high wear resistance. Therefore, when a fluid such as a refrigerant supplied to the backpressure chamber
19
acts on the bottom surfaces
312
and
322
of the outer seal ring
31
and inner seal ring
32
, the outer seal ring
31
and the inner seal ring
32
are pushed up (move), so the top surfaces
311
and
321
contact the surface of the middle housing
13
in a strongly pressed state (see FIG.
34
). A slight frictional sliding action occurs between the contact surfaces due to the orbiting motion of the movable scroll
6
, but since the contact pressure at the contact surfaces is high, the fluid inside the backpressure chamber
19
is sealed and prevented from leaking to the outside.
Since the outer seal ring
31
and inner seal ring
32
do not elastically deform, however, fluid may leak from their side surfaces. Therefore, in the 14th embodiment, the outer circumference
192
of the ring-shaped groove
6
e
forming the backpressure chamber
19
is formed with a ring-shaped outer O-ring groove
6
f
. An oil resistant rubber outer O-ring
33
is fit there and made to contact the outer circumference
313
of the outer seal ring
31
. Further, the inner circumference
193
of the groove
6
e
is formed with a ring-shaped inner O-ring groove
6
g
. An oil resistant rubber inner O-ring
34
is fit there and made to contact the inner circumference
323
of the inner seal ring
32
. Since the side surfaces of the outer seal ring
31
and inner seal ring
32
are sealed by providing the outer O-ring
33
and inner O-ring
34
, leakage of the pressurized fluid in the backpressure chamber
19
to the outside is prevented and the thrust load acting on the movable scroll
6
can be efficiently supported by the backpressure chamber
19
.
Principal parts of a 15th embodiment of the present invention of a modification of the 14th embodiment are shown in FIG.
17
. In this case, the outer circumference of the outer seal ring
31
is formed with a ring-shaped outer O-ring groove
31
a
and supports an outer O-ring
33
. Further, the inner circumference of the inner seal ring
32
is formed with a ring-shaped inner O-ring groove
32
a
and supports an inner O-ring
34
. The fact that this embodiment exhibits similar effects to the 14th embodiment is not believed to require explanation.
Principal parts of a 16th embodiment of the present invention of another modification of the 14th embodiment are shown in FIG.
18
. In this case, the bottom rim of the outer circumference of the outer seal ring
31
is formed with an outer O-ring groove
31
b
comprised of a ring-shaped cutout portion and supports an outer O-ring
33
. Further, the bottom rim of the inner circumference of the inner seal ring
32
is formed with an inner O-ring groove
32
b
and supports an inner O-ring
34
. The fact that this embodiment also exhibits similar effects to the 14th embodiment is not believed to require explanation.
Principal parts of a 17th embodiment of the present invention of a modification of the 14th embodiment are shown in FIG.
19
. In this case, the bottom rim of the outer circumference of the outer seal ring
31
is formed with a ring-shaped outer O-ring support
31
c
comprised of a tapered cutaway portion. An outer O-ring
33
is supported between this and the outer circumference corner
194
of the ring-shaped groove
6
e
facing it. Further, the bottom rim of the inner circumference of the inner seal ring
32
is formed with a ring-shaped O-ring support
32
c
comprised of a tapered cutaway portion. An inner O-ring
34
is supported between this and the inner circumference corner
194
of the ring-shaped groove
6
e
facing it. This embodiment exhibits effects similar to the 16th embodiment and therefore similar to the 14th embodiment.
FIG. 20
shows principal parts of an 18th embodiment of the present invention. There are many points in common compared with the principal parts of the 14th embodiment shown in FIG.
16
. The characterizing features of the 18th embodiment over the 14th embodiment lie in the formation of the ring-shaped flange
314
projecting outward at the top end of the outer circumference
313
of the outer seal ring
31
and similarly the formation of the ring-shaped flange
324
projecting inward at the top end of the inner seal ring
32
.
These ring-shaped flanges
314
and
324
increase the areas of the top surfaces
311
and
321
of the outer seal ring
31
and the inner seal ring
32
, so improve the sealing performance of the seal rings and reduces the seal contact pressure, so can reduce wear at the seal surfaces and improve reliability and can also reduce the dynamic loss due to the sliding friction.
Further, these ring-shaped flanges
314
and
324
prevent the outer seal ring
31
and the inner seal ring
32
from completely falling into the ring-shaped groove
6
e
forming the backpressure chamber
19
and form clearances of a predetermined size between the bottom surface
191
of the backpressure chamber
19
and the bottom surfaces
312
and
322
of the outer seal ring
31
and the inner seal ring
32
. Therefore, the pressure of the fluid supplied to the backpressure chamber
19
reliably acts on the bottom surfaces
312
and
322
of the outer seal ring
31
and inner seal ring
32
and pushes them up to cause movement to the contact position with the surface of the middle housing
31
(see FIG.
35
), so the sealing actions of the outer seal ring
31
and inner seal ring
32
are sufficiently exhibited.
The flanges provided to increase the area of the sliding surfaces at the ends of the seal rings and reduce the contact pressure or to prevent the outer seal ring
31
or the inner seal ring
32
from completely falling into the backpressure chamber
19
are not limited to the 18th embodiment and may also be provided in the other embodiments.
FIG. 21
shows principal parts of a 19th embodiment of the present invention. The characterizing feature of the 19th embodiment, like the ninth embodiment (
FIG. 10
) etc., is the use of a seal ring
41
of a type comprised of two seal ring parts
431
and
432
corresponding to the two seal rings
31
and
32
in the 14th embodiment (
FIG. 16
) connected integrally by a common connecting portion
433
. The connecting part
433
of the seal ring
41
is provided with one or more communicating holes
434
for communicating the upper space and lower space formed inside the ring-shaped groove
6
e
and forming a common backpressure chamber
19
. Due to this, the outer seal ring part
431
and inner seal ring part
432
of the seal ring
41
in the 19th embodiment can exhibit actions substantially the same as the two seal rings
31
and
32
in the 14th embodiment. Since the two seal ring parts
431
and
432
are connected integrally by the connecting part
433
, the number of parts is reduced and assembly is facilitated.
The 20th embodiment shown in
FIG. 22
is an application of the thinking of the 18th embodiment (
FIG. 20
) to the 19th embodiment (FIG.
21
). That is, the characterizing features of the 20th embodiment lie in formation of a ring-shaped flange
435
projecting outward at a top end of the outer circumference of the outer seal ring part
431
and the formation of a ring-shaped flange
436
projecting inward at a top end of the inner circumference of the inner seal ring part
432
. The effects are the combined effects of the 18th and 19 embodiments.
FIG. 23
shows a scroll compressor of a 21st embodiment of the present invention. The basic configuration and operation of the scroll compressor are the same as those of the first embodiment (FIG.
1
). The characterizing feature of the 21st embodiment, in the same way as the case of the 13th embodiment (FIG.
14
), lies in the configuration of the backpressure chamber
19
, which was formed by the ring-shaped groove
6
e
formed in the end plate
6
a
of the movable scroll
6
in the scroll compressors of the first embodiment (FIG.
1
), 14th embodiment (FIG.
15
), etc., by a ring-shaped groove
13
a
formed at the middle housing
13
side. The configuration inside the backpressure chamber
19
in the principal part of the 21st embodiment, however, is the same as that of the 14th embodiment shown in
FIG. 16
, so the 21st embodiment exhibits effects substantially the same as those of the 14th embodiment. Therefore, modifications providing the backpressure chamber
19
at the middle housing
13
side as in the 21st embodiment may also be considered for the 18th embodiment shown in
FIG. 20
to the 20th embodiment shown in FIG.
22
.
FIG. 24
shows principal parts of a 22nd embodiment of the present invention. The 22nd embodiment differs from the 15th embodiment shown in
FIG. 17
in the point of the increased areas of the top surfaces
311
and
321
of the outer seal ring
31
and inner seal ring
32
. This is due to the formation of the flanges
314
and
324
at the top surfaces
311
and
321
. Due to this, similar effects to the 18th embodiment shown in
FIG. 20
are exhibited. In other respects, the embodiment exhibits effects similar to those of the 15th embodiment.
The 23rd embodiment shown in principal parts in
FIG. 25
can be seen as a combination of the 16th embodiment shown in FIG.
18
and the 18th embodiment shown in FIG.
20
. Therefore, in the 23rd embodiment, the effects of both the 16th embodiment and 18th embodiment are obtained.
From the same thinking, the 24th embodiment shown in principal parts in
FIG. 26
can be seen as a combination of the 17th embodiment shown in FIG.
19
and the 18th embodiment shown in FIG.
20
. Therefore, in the 24th embodiment, the effects of both the 17th embodiment and 18th embodiment are obtained.
The 25th embodiment shown in principal parts in
FIG. 27
can be seen as a combination of the 15th embodiment shown in FIG.
17
and the 19th embodiment shown in FIG.
21
. Therefore, in the 25th embodiment, the effects of both the 15th embodiment and 19th embodiment are obtained.
From the same thinking, the 26th embodiment shown in principal parts in
FIG. 28
can be seen as a combination of the 23rd embodiment shown in FIG.
25
and the 20th embodiment shown in FIG.
22
. Therefore, in the 26th embodiment, the effects of both the 20th embodiment and 23rd embodiment are obtained.
The 27th embodiment shown in principal parts in
FIG. 29
can be seen as a combination of the 16th embodiment shown in FIG.
18
and the 19th embodiment shown in FIG.
21
. Therefore, in the 27th embodiment, the effects of both the 16th embodiment and 19th embodiment are obtained.
From the same thinking, the 28th embodiment shown in principal parts in
FIG. 30
can be seen as a combination of the 16th embodiment shown in FIG.
18
and the 20th embodiment shown in FIG.
22
. Therefore, in the 28th embodiment, the effects of both the 16th embodiment and 20th embodiment are obtained.
The 29th embodiment shown in principal parts in
FIG. 31
can be seen as a combination of the 17th embodiment shown in FIG.
19
and the 20th embodiment shown in FIG.
22
. Therefore, in the 29th embodiment, the effects of both the 17th embodiment and 20th embodiment are obtained.
Further, from the same thinking, the 30th embodiment shown in principal parts in
FIG. 32
can be seen as a combination of the 29th embodiment shown in FIG.
31
and the 20th embodiment shown in FIG.
22
. Therefore, in the 30th embodiment, the effects of both the 29th embodiment and 20th embodiment are obtained.
As clear from the above explanation, the biggest feature of the present invention is that the ring-shaped seal rings
11
,
12
,
31
,
32
and the seal rings
211
,
212
,
221
,
222
,
431
,
432
, etc. receiving the pressure of the high-pressure fluid in the groove
6
e
or
13
a
forming the backpressure chamber
19
are configured to be pressed against the other surface by movement. To clarify this feature, the state of movement of the seal rings is illustrated all together from
FIG. 33
to FIG.
35
. The arrow marks in these figures show movement of the seal rings. The “movement” spoken of here does not mean only linear displacement and also includes inclination, that is, tilting.
While the invention has been described with reference to specific embodiments chosen for purpose of illustration, it should be apparent that numerous modifications could be made thereto by those skilled in the art without departing from the basic concept and scope of the invention.
Claims
- 1. A scroll compressor provided with a housing; a shaft having a crank part, which is offset, wherein the shaft is rotatably and axially supported by said housing; a movable scroll, which has a spiral shaped blade and an end plate and is driven to orbit by the crank part; and a fixed scroll, which has a spiral shaped blade that meshes with the movable scroll and an end plate and is fixed to said housing, such that, when said movable scroll is driven to orbit by the crank Part of said shaft, a plurality of working chambers formed between the blade of said movable scroll and the blade of said fixed scroll move toward the center, and the volumes of the working chambers are successively reduced and fluid is compressed in the working chambers, said scroll compressor comprising:a middle housing provided as part of said housing behind said movable scroll for supporting a thrust load in an axial direction of said shaft acting on said movable scroll along with the rise in the compression pressure of the fluid in the working chambers; at least one ring-shaped groove forming a backpressure chamber in one of a back surface of the end plate of said movable scroll and a front surface of said middle housing facing and supporting the same; a passage for introducing high-pressure fluid into said ring-shaped groove; and at least one ring-shaped seal ring fitted movably in said ring-shaped groove; an elastic ring-shaped seal member fitted to seal between a side surface of said at least one seal ring and a side surface of said ring-shaped groove, wherein said elastic ring-shaped seal member is supported at a predetermined position by a ring-shaped support formed in at least one of said seal ring and a surface of said backpressure chamber that faces said seal ring.
- 2. A scroll compressor as set forth in claim 1, wherein said plastic ring-shaped seal member is a rubber O-ring.
- 3. A scroll compressor as set forth in claim 1, wherein said ring-shaped seal ring is mainly comprised of a material selected from carbon, metal, plastic, and ceramic having a superior self-lubricating action and high hardness.
- 4. A scroll compressor as set forth in claim 1, wherein said shaft is driven to rotate by a motor directly attached to said housing.
- 5. A scroll compressor provided with a housing; a shaft having a crank part, which is offset, wherein the shaft is rotatably axially supported by said housing; a movable scroll, which has a spiral shaped blade and an end plate and is driven to orbit by the crank part; and a fixed scroll, which has a spiral shaped blade that meshes with the movable scroll and an end plate and is fixed to said housing, such that, when said movable scroll is driven to orbit by the crank Part of said shaft, a plurality of working chambers formed between the blade of said movable scroll and the blade of said fixed scroll move toward the center, and the volumes working chambers are successively reduced and fluid is compressed in the working chambers, said scroll compressor comprising:a middle housing provided as part of said housing behind said movable scroll for supporting a thrust load in an axial direction of said shaft acting on said movable scroll along with the rise in the compression pressure of the fluid in the working chambers; at least one ring-shaped groove forming a backpressure chamber in one of a back surface of the end plate of said movable scroll and a front surface of said middle housing facing and supporting the same; a passage for introducing high-pressure fluid into said ring-shaped groove; and at least one ring-shaped seal ring fitted movably in said ring-shaped groove; wherein an end of said at least one ring-shaped seal ring includes a flange that increases a sliding area of the ring-shaped seal ring.
- 6. A scroll compressor as set forth in claim 5, wherein said shaft is driven to rotate by a motor directly attached to said housing.
Priority Claims (2)
Number |
Date |
Country |
Kind |
2001-199207 |
Jun 2001 |
JP |
|
2002-062115 |
Mar 2002 |
JP |
|
US Referenced Citations (7)
Number |
Name |
Date |
Kind |
4600369 |
Blain |
Jul 1986 |
A |
4645437 |
Sakashita et al. |
Feb 1987 |
A |
4993928 |
Fraser, Jr. |
Feb 1991 |
A |
5145345 |
Barito et al. |
Sep 1992 |
A |
5346376 |
Bookbinder et al. |
Sep 1994 |
A |
5447418 |
Takeda et al. |
Sep 1995 |
A |
5588820 |
Hill et al. |
Dec 1996 |
A |
Foreign Referenced Citations (3)
Number |
Date |
Country |
A-2-176178 |
Jul 1990 |
JP |
A-9-310687 |
Dec 1997 |
JP |
A-2000-249086 |
Sep 2000 |
JP |