Information
-
Patent Grant
-
6544016
-
Patent Number
6,544,016
-
Date Filed
Thursday, September 13, 200123 years ago
-
Date Issued
Tuesday, April 8, 200321 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Denion; Thomas
- Trieu; Theresa
Agents
-
CPC
-
US Classifications
Field of Search
US
- 418 551
- 418 188
- 418 270
-
International Classifications
-
Abstract
Scroll compressors may preferably include, for example, a stationary scroll, a drive shaft member, a movable scroll, a bearing member, a compression chamber, a discharge port, a discharge valve and a discharge valve clamping device. The drive shaft member may revolve around a revolution axis. The bearing member may be disposed between the movable scroll and the drive shaft member in order to transmit the revolution of the drive shaft member to the movable scroll. The compression chamber may be defined by a space formed between the stationary scroll and the movable scroll. The compression chamber compresses the fluid drawn into the compression chamber when the movable scroll revolves or orbits with respect to the stationary scroll. The discharge port is disposed within the movable scroll and is adapted to discharge fluid within the compression chamber to the opposite side of the stationary scroll. The discharge valve clamping device is preferably affixed to the movable scroll. The discharge valve clamping device may prevent the discharge valve from moving together with the bearing member when the bearing member accidentally or unintentionally revolves together with the drive shaft member and independent from the movable scroll.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to scroll compressors that may compress a fluid (e.g. a refrigerant gas) by utilizing stationary and movable scrolls and discharge the compressed fluid through a discharge valve. The present invention particularly relates to scroll compressors that do not require a bolt to affix the discharge valve to the movable scroll. The present scroll compressors may be advantageously utilized in a vehicle air conditioning system.
2. Description of the Related Art
A known scroll compressor is disclosed in Japanese Laid-open Patent Publication No. 11-2194 and includes a stationary scroll and a movable scroll. A compression chamber is defined by a space between the stationary scroll and the movable scroll. When the movable scroll orbits with respect to the stationary scroll, the volume of the compression chamber is reduced and thus, the fluid drawn into the compression chamber is compressed and discharged from the discharge port. The discharge port is disposed within the movable scroll at the location corresponding to the compression chamber in its minimum volume. The discharge port opens and closes by means of a reed-type discharge valve. When the discharge valve closes the discharge port, backflow of the compressed fluid into the compression chamber can be prevented. The discharge valve includes a reed valve and a retainer for the reed valve. A bolt affixes the reed valve and the retainer to the base plate of the movable scroll at a position that is on the opposite side of the stationary scroll.
Labor-intensive work is necessary to affix the bolt. Moreover, because the thickness of the base plate of the movable scroll is increased due to the bolt that connects the discharge valve to the movable scroll, the space proximal to the discharge port must be increased and accordingly, dead volume increases. The increased dead volume decreases compression efficiency.
SUMMARY OF THE INVENTION
It is, therefore, an object of the invention to provide improved scroll compressors that do not require a bolt to couple or affix the discharge valve to the movable scroll.
In representative scroll compressors according to the present teachings, a discharge valve may preferably be coupled or affixed to a movable scroll by means of a discharge valve clamping device that extends between a bearing member and the discharge valve. Further, the discharge valve clamping device may prevent the discharge valve from moving together with the bearing member if the bearing member unintentionally or accidentally revolves or orbits together with the drive shaft member and independent from the movable scroll. For example, the bearing member may revolve independently of the movable scroll if the bearing member is pressure-joined (frictional fit) to the movable scroll and if the bearing member separates from the movable scroll due to differences between the thermal expansion co-efficient of the bearing member and the movable scroll. Naturally, the thermal expansion coefficient may differ if different materials are utilized to construct the bearing member and the movable scroll.
According to the present teachings, the discharge valve can be securely positioned with respect to the movable scroll because the discharge valve is prevented from moving together with the bearing member even if the bearing member unintentionally or accidentally revolves or orbits together with the drive shaft member and independently from the movable scroll. An advantageous feature of the present teachings is that a bolt is not required to couple or affix the discharge valve to the movable scroll.
Other objects, features and advantage of the present invention will be readily understood after reading the following detailed description together with the accompanying drawings and the claims.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a longitudinal cross sectional view showing a scroll compressor of a first representative embodiment.
FIG. 2
is a partially enlarged view of FIG.
1
.
FIG. 3
is a view of the cross-section along line III—III shown in FIG.
2
.
FIG. 4
is a partial cross-section of a scroll compressor of a second representative embodiment.
DETAILED DESCRIPTION OF THE INVENTION
Representative scroll compressors are taught that may include, for example, a stationary scroll, a drive shaft member, a movable scroll, a bearing member, a compression chamber, a discharge port, a discharge valve and a discharge valve clamping device.
The drive shaft member may revolve around a revolution axis. In other words, the drive shaft member may orbit around the center of the rotation. An offset drive shaft may preferably be utilized with a drive shaft to form a drive shaft member. The drive shaft member may drive the movable scroll. The bearing member is preferably disposed between the movable scroll and the drive shaft member in order to transmit the revolution of the drive shaft member around the revolution axis to the movable scroll. The compression chamber may be defined by a space formed between the stationary scroll and the movable scroll. The compression chamber compresses the fluid drawn into the compression chamber when the movable scroll revolves or orbits with respect to the stationary scroll.
The discharge port is disposed within the movable scroll and is arranged and constructed to discharge the fluid within the compression chamber to the opposite side of the stationary scroll. The discharge valve may open and close the discharge port. The discharge valve clamping device is preferably affixed to the movable scroll. The discharge valve clamping device may prevent the discharge valve from moving together with the bearing member if the bearing member accidentally or unintentionally revolves together with the drive shaft member and independently from the movable scroll. The discharge valve clamping device may preferably comprise a clamping member. The clamping member may preferably clamp the discharge valve between the movable scroll and the bearing member. The clamping member may preferably be fixed to the movable scroll. By attaching the clamping member to the movable scroll, the clamping member will not transmit the rotation of the drive shaft member to the discharge valve. Preferably, the movable scroll may include a boss that extends toward the drive shaft member and the clamping member may be pressure-joined (e.g., frictionally fit) to the inner surface of the boss of the movable scroll. Further, the discharge valve clamping device may preferably be separated by a clearance from the bearing member in order to prevent the bearing member from transmitting its movement to the discharge valve.
In another aspect of the present teachings, the discharge valve clamping device may preferably include a discharge valve clamping member and an engaging member. The discharge valve clamping member may extend between the bearing member and the discharge valve. Further, the engaging member may engage the discharge valve with the movable scroll such that the engaging member prevents the discharge valve from moving together with the rotation of the bearing member if the bearing member accidentally or unintentionally revolves or orbits together with the drive shaft member and independently from the movable scroll.
Preferably, the engaging member may be defined by a concave-convex structure. The concave portion may preferably be provided on either of the movable scroll and the discharge valve. The convex portion joins with the concave portion and may preferably be provided on the other of the movable scroll and the discharge valve.
Each of the additional features and method steps disclosed above and below may be utilized separately or in conjunction with other features and method steps to provide improved scroll compressors and methods for designing and using such scroll compressors. Representative examples of the present invention, which examples utilize many of these additional features and method steps in conjunction, will now be described in detail with reference to the drawings. This detailed description is merely intended to teach a person of skill in the art further details for practicing preferred aspects of the present teachings and is not intended to limit the scope of the invention. Only the claims define the scope of the claimed invention. Therefore, combinations of features and steps disclosed in the following detail description may not be necessary to practice the invention in the broadest sense, and are instead taught merely to particularly describe some representative examples of the invention, which detailed description will now be given with reference to the accompanying drawings.
A representative scroll compressor
1
is shown in FIG.
1
and may preferably be utilized within a refrigerant circulation circuit in a vehicle air-conditioning system. As shown in
FIG. 1
, the representative scroll compressor
1
includes a housing
1
a
defined by a center housing
4
, a motor housing
6
and an end housing
2
a.
A stationary scroll
2
is disposed within the end housing
2
a.
A movable scroll
20
and other devices that drive the movable scroll
20
are also disposed within the housing
1
a.
One end surface of the center housing
4
is coupled to the end housing
2
a
and another end surface of the center housing
4
is coupled to the motor housing
6
. A drive shaft
8
is rotatably supported by radial beatings
10
and
12
in both the center housing
4
and the motor housing
6
. Within the center housing
4
, a crank shaft
14
is integrally coupled to the end of the drive shaft
8
. In the representative embodiments, the crank shaft
14
and the drive shaft
8
are one representative example of a drive shaft member according to the present teachings.
Two mutually parallel planar portions
14
a
are formed on the crank shaft
14
. In
FIG. 1
, however, only one planar portion
14
a
is shown for the sake of convenience of explanation. A bush
16
is joined to the crank shaft
14
by means of the planar surfaces
14
a
so that the bush
46
may rotate together with the crank shaft
14
. A balancing weight
18
is attached to one end of the bush
16
so that the balancing weight
18
can rotate together with the crank shaft
14
. The movable scroll
20
includes a tubular boss
24
a
that is provided on the surface opposite to the stationary scroll
2
(on the right side of the movable scroll
20
in FIG.
1
). Further, a needle bearing
22
couples the bush
16
to the inner circumferential surface of the boss
24
a
to rotate relatively. The needle bearing
22
is one representative example of a “bearing member” as utilized in the present teachings.
The stationary scroll
2
includes a stationary volute wall
28
that protrudes from a base plate
26
of the stationary scroll
2
towards the movable scroll
20
. The movable scroll
20
includes a movable volute wall
30
that protrudes from the base plate
24
of the movable scroll
20
towards the stationary scroll
2
. The stationary volute wall
28
and the movable volute wall
30
are disposed adjacent to each other and preferably aligned to engage or mesh with each other. A tip seal
28
a
is provided on the top end of the stationary volute wall
28
and a tip seal
30
a
is provided on the top end of the movable volute wall
30
. The volute walls are also known in the art as spiral wraps and these terms can be utilized interchangeably.
The stationary volute wall
28
and the movable volute wall
30
make contact with each other at a plurality of positions and are positioned in meshing engagement. As the result, a plurality of compression chambers
32
with a crescent shape is defined within a space surrounded by the stationary scroll base plate
26
, the stationary volute wall
28
, the movable scroll base plate
24
and the movable volute wall
30
. When the drive shaft
8
rotates, the crank shaft
14
revolves or orbits around the rotational axis of the drive shaft
8
. The rotational axis may be defined as the center, longitudinal axis of the drive shaft
8
. Thus, the distance between the crank shaft
14
and the rotational axis of the drive shaft
8
defines the diameter of the orbital path. When the movable scroll
20
revolves or orbits about the rotational axis of the drive shaft
8
, the balancing weight
18
offsets the centrifugal force caused by the revolution of the movable scroll
20
.
As shown in
FIGS. 2 and 3
, a discharge valve
52
is provided on the rear surface of the movable scroll base plate
24
(i.e., the surface facing the crank shaft
14
). A discharge port
50
is defined within the movable scroll base plate
24
and the discharge valve
52
is disposed at the discharge port
50
in order to open and close the discharge port
50
. The discharge valve
52
includes a reed valve
54
and a retainer
56
. The reed valve
54
opens and closes the discharge port
50
and preferably has an area or shape that is sufficient to cover the opening of the discharge port
50
. The retainer
56
supports the reed valve
54
. The reed valve
54
and the retainer
56
are provided in a valve housing
25
formed in the rear surface of the movable scroll base plate
24
.
The reed valve
54
opens and closes based upon the pressure difference between the pressure within a space
70
and the pressure within the discharge port
50
or compression chamber
32
. The reed valve
54
opens the discharge port
50
when the pressure within the compression chamber
32
is greater than the pressure within the space
70
. The reed valve
54
closes the discharge port
50
when the pressure within the compression chamber
32
is lower than the pressure within the space
70
. The retainer
56
supports the reed valve
54
and also defines the maximum aperture of the reed valve
54
.
A discharge valve clamping ring
60
is provided within the valve housing
25
. The discharge valve clamping ring
60
is press-fitted (i.e., frictionally fitted) within the inner circumferential surface of an annular portion of the movable scroll forming the boss
24
a
and is thus integrated with the movable scroll
20
. The reed valve
54
and the valve guard
56
are clamped or secured between the discharge valve clamping ring
60
and the movable scroll base plate
24
. This press-fitted discharge valve clamping ring
60
is one representative example of a “discharge valve clamping device” and “means for preventing the discharge valve from rotating” according to the present teachings. By press-fitting the discharge valve clamping ring
60
within the inner circumferential surface of the boss
24
a,
the discharge valve
52
can be prevented from moving together with the needle bearing
22
if the needle bearing
22
accidentally or unintentionally revolves together with the offset shaft
14
and independent from the movable scroll
20
. As the result, the positional relationship between the discharge valve
52
and the discharge port
50
can be reliably maintained. As shown in
FIG. 2
, a small clearance “t” separates the discharge valve clamping ring
60
from the end face of the needle bearing
22
. Thus, the needle bearing
22
can not transmit rotational movement to the discharge valve clamping ring
60
due to the clearance “t” that separates the discharge valve clamping ring
60
from the needle bearing
22
.
As shown in
FIG. 1
, a rotary ring
34
is disposed between the base plate
24
of the movable scroll
20
and the center housing
4
. The rotary ring
34
includes auto-rotation preventing pins
36
that project toward the movable scroll
20
. In this embodiment, a total of four auto-rotation preventing pins
36
are provided. However, only two auto-rotation preventing pins
36
are shown in
FIG. 1. A
bearing plate
38
is provided between the center housing
4
and the rotary ring
34
. The auto-rotation preventing pins
36
and auto-rotation preventing holes
40
are circumferentially aligned within the bearing plate
38
. Thus, each auto-rotation preventing pin
36
respectively engages with an auto-rotation preventing hole
40
defined within the bearing plate
38
. Further, each auto-rotation preventing pin
36
respectively engages with an auto-rotation preventing hole
42
defined within base plate
24
of the movable scroll
20
. The respective end portions of the auto-rotation preventing pins
36
are inserted into the corresponding auto-rotation preventing holes
40
,
42
.
A stator
46
is provided on the inner circumferential surface of the motor housing
6
. Further, a rotor
48
is coupled to the drive shaft
8
. The stator
46
and the rotor
48
define an electric motor that rotates the drive shaft
8
. Thus, the present scroll compressors are particularly useful for hybrid or electric cars that operate using electric power. However, an electric motor is not essential to the present teachings and the present scroll compressor can be easily modified for use with internal combustion engines.
When the drive shaft
8
rotates together with the crank shaft
14
, the crank shaft
14
revolves (orbits) around the rotational axis of the drive shaft
8
. Also, the crank shaft
14
rotates around its auto-rotating axis (which is same as the rotational axis of the crank shaft
14
). However, the auto-rotation preventing pin
36
only permits the movable scroll
20
to receive the orbital movement of the crank shaft
14
by means of the needle bearing
22
. Further, the auto-rotation of the crank shaft
14
will not be transmitted to the movable scroll due to the auto-rotation preventing pin
36
. As a result of the orbital movement of the movable scroll
20
with respect to the stationary scroll
2
, refrigerant gas (fluid) is drawn from a suction port
44
and closed into the compression chamber
32
, which is defined between the stationary scroll
2
and the movable scroll
20
. In conjunction with the revolution of the movable scroll
20
, the surface of the auto-rotation preventing pin
36
slides along the surface of the respective auto-rotation preventing holes
40
and
42
. The inner diameter “D” of the auto-rotation preventing holes
40
,
42
, the outer diameter “d” of the auto-rotation preventing pins
36
, and the revolutionary (orbital) radius “r” of the bush
16
are preferably defined in a relationship such as “D=d+r”. Due to this relationship, the revolutionary (orbital) radius of the movable scroll
20
is defined by “r”, and the orbiting ring
34
revolves at a radius that is one-half of the revolutionary radius “r” of the movable scroll
20
.
While the crank shaft
14
revolves, the orbiting ring
34
is prevented from auto-rotating because the inner circumferences of the auto-rotation preventing holes
40
contact the auto-rotation preventing pins
36
on the orbiting ring
34
. Further, the movable scroll
20
is prevented from auto-rotating around the central axis of the bush
16
because the inner circumferences of the auto-rotation preventing holes
42
are in contact with the auto-rotation preventing pins
36
on the orbiting ring
34
.
When the crank shaft
14
revolves, the movable scroll
20
connected to the crank shaft
14
by means of the needle bearing
22
orbits or revolves along a circular path. When the movable scroll
20
revolves or orbits with respect to the stationary scroll
2
, the refrigerant gas (fluid) is drawn from the suction port
44
and is closed into the compression chamber
32
and the compression chamber
32
reduces its volume as the compression chamber
32
moves toward the center of the stationary and movable scrolls
2
,
20
. Due to the volume reduction of the compression chamber
32
, the refrigerant gas is compressed and reaches a high pressure state.
The compressed high-pressure refrigerant gas is discharged from the discharge port
50
to the high-pressure chamber
53
when the discharge valve
52
opens the discharge port
50
. The space
70
communicates with the interior of the motor housing
6
via a passage
72
formed inside the crank shaft
14
and the drive shaft
8
. Further, the refrigerant gas introduced into the motor housing
6
is discharged from the passage
74
provided in the drive shaft
8
to an external air conditioning circuit via an outlet
76
formed in a wall portion of the motor housing
6
. Because the refrigerant gas is communicated through the interior of the motor housing
6
, the refrigerant gas can cool the electric motor (i.e. rotor
48
and stator
46
) during operation.
According to the representative scroll compressor
1
, the discharge valve clamping ring
60
that clamps the discharge valve
52
is pressure-joined (i.e., frictionally fitted) onto the movable scroll
20
. Thus, the discharge valve
52
is prevented from moving together with the needle bearing
22
even if the needle bearing
22
accidentally or unintentionally revolves independently from the movable scroll
20
. In other words, the movement of the needle bearing
22
can be stopped or prevented from being transmitted to the discharge valve clamping ring
60
. Further, the discharge valve clamping ring
60
can be pressure joined to the movable scroll
20
without requiring any special means, such as a bolt, in order to couple or affix the discharge valve clamping ring
60
to the movable scroll
20
.
A second representative embodiment is shown in
FIG. 4
, which shows a partial cross-Section of the scroll compressor
100
. Because a substantial portion of the elements of the scroll compressor
100
are similar to the elements described with respect to the scroll compressor
1
according to the first representative embodiment, only the elements differing from the first representative embodiment will be described. Further, elements that are substantially identical to the corresponding elements of the first representative embodiment are identified in
FIG. 4
with the same reference numbers that were utilized in FIG.
2
.
As shown in
FIG. 4
, a positioning groove
25
a
is defined in the movable scroll base plate
24
. A positioning protrusion
56
a
is defined on the valve guard
56
and is coupled to the positioning groove
25
a.
Preferably, the positioning protrusion
56
a
may be press-fitted (i.e. frictionally fitted) within the positioning groove
25
a.
By coupling the positioning protrusion
56
a
to the positioning groove
25
a,
the reed valve
54
and the valve guard
56
can be accurately positioned with respect to the movable scroll base plate
24
. In other words, it becomes relatively simple to position the discharge valve
52
by disposing the positioning protrusion
56
a
within the positioning groove
25
a.
The positioning protrusion
56
a
and the positioning groove
25
a
serve as one representative example of an engaging member having a concave-convex structure according to the present teachings.
A ring-shaped discharge valve clamping ring
62
is disposed between the discharge valve
52
and the needle bearing
22
. The reed valve
54
and the retainer
56
are clamped or secured between the movable scroll base plate
24
and the discharge valve clamping ring
62
. The discharge valve clamping ring
62
contacts the end portion
22
a
of the needle bearing
22
. That is, the discharge valve
52
is pressed against the movable scroll base plate
24
by the needle bearing
22
via the discharge valve clamping ring
62
. As a result, the discharge valve clamping ring
62
may possibly revolve in accordance with the revolution of the needle bearing
22
and independent from the movable scroll
20
.
However, because the positioning protrusion
56
a
is coupled to the positioning groove
25
a,
the discharge valve
52
can be prevented from moving together with the needle bearing
22
even if the needle bearing
22
causes the discharge valve clamping ring
62
to unintentionally revolve independently from the movable scroll
20
. In other words, the joining force between the positioning groove
25
a
and the positioning protrusion
56
a
can effectively resist the rotational force of the needle bearing
22
.
The invention is not restricted to the above described representative embodiments and various modifications may be made to the representative embodiments without departing from the present teachings.
For example, the discharge valve
52
may be prevented from moving together with the needle bearing
22
by utilizing both the discharge valve clamping ring
60
fixed to the inner surface of the boss
24
a
of the movable scroll
20
and the positioning protrusion
56
a
engaged with the positioning groove
25
a.
In the second representative embodiment, the discharge valve clamping ring
62
is sandwiched or interleaved between the discharge valve
52
and the needle bearing
22
. However, the discharge valve clamping ring can be omitted. Further, the discharge valve
52
may be clamped by the end portion of the needle bearing
22
. In this modification, the discharge valve
52
can be prevented from moving with the needle bearing
22
by means of the joining force between the positioning groove
25
a
and the positioning protrusion
56
a
when the rotational force of the needle bearing
22
acts on the discharge valve
52
. Further, the bearing member is not limited to the needle bearing and may be selected from various types of bearings in accordance with the design requirements of the particular scroll compressor.
In the second preferred embodiment, the positioning groove
25
a
is provided on the movable scroll base plate
24
and the positioning protrusion
56
a
is provided on the retainer
56
. However, the positioning groove
25
a
may be provided on the retainer
56
and the positioning protrusion
56
a
may be provided on the movable scroll base plate
24
.
Further, a seal (not shown) may preferably be provided between the outer surface of the bush
16
and inner surface of the boss
24
a
in order to prevent the compressed high-pressure fluid from leaking to a lower-pressure space within the housing
1
a
via the clearance between the bush
16
and the boss
24
a.
For example, an elastically deformable annular ring or a plain bearing may be utilized as the seal.
Further techniques for making and using scroll compressors are taught in U.S. Patent Publication Numbers 2002-57975 and 2002-64474, both of which are commonly assigned and are incorporated by reference as if fully set forth herein.
Claims
- 1. A scroll compressor comprising:a stationary scroll; a drive shaft member having a rotational axis; a movable scroll driven by the drive shaft member, the movable scroll disposed adjacent to the stationary scroll, the movable scroll having a boss and an inner surface of the boss extends in parallel with the rotational axis of the drive shaft member; a bearing disposed between the boss and the drive shaft member and arranged and constructed to transmit rotational movement of the drive shaft member about the rotational axis to the movable scroll; a compression chamber defined by a space between the stationary scroll and the movable scroll, wherein fluid is compressed within the compression chamber when the movable scroll revolves or orbits with respect to the stationary scroll; a discharge port defined within the movable scroll and adapted to discharge the compressed fluid to a side that is opposite of the stationary scroll; a discharge valve coupled to the discharge port and operable to open and close the discharge port; and a discharge valve clamping device affixed to said inner surface of the boss, wherein the discharge valve clamping device prevents the discharge valve from moving together with the bearing member.
- 2. A scroll compressor according to claim 1, wherein the discharge valve clamping device comprises a clamping member that is arranged and constructed to clamp the discharge valve between the movable scroll and the clamping member.
- 3. A scroll compressor according to claim 2, wherein the clamping member is press-fitted within the inner surface of the boss of the movable scroll.
- 4. A scroll compressor according to claim 1, wherein the discharge valve clamping device is separated from the bearing by a clearance.
- 5. A scroll compressor according to claim 1, further comprising an electric motor disposed within a motor housing, wherein the motor housing is in communication with the discharge port, the electric motor is coupled to and drives the drive shaft member and wherein compressed fluid from the compression chamber is introduced into the motor housing via the discharge port in order to cool the electric motor during operation.
- 6. A scroll compressor according to claim 1, wherein the drive shaft comprises a drive shaft and a crank shaft.
- 7. A scroll compressor according to claim 1, wherein the bearing member comprises a plain bearing.
- 8. A scroll compressor according to claim 1, wherein the movable scroll further comprises a base plate and the boss extends perpendicularly from the base plate, the discharge valve comprises a reed valve, one of the reed valve and the base plate comprises a first positioning groove, the other of the reed valve and the base plate comprises a first positioning protrusion and the first positioning protrusion is disposed within the first positioning groove so as to prevent the reed valve from moving relative to the base plate.
- 9. A scroll compressor as in claim 8, further comprising a retainer disposed between the bearing and the reed valve, the retainer comprising a second positioning groove and a second positioning protrusion, the first positioning protrusion being disposed within the second positioning groove and the second positioning protrusion being disposed within the first positioning groove.
- 10. A scroll compressor as in claim 9, wherein the bearing contacts the discharge valve clamping device.
- 11. A scroll compressor comprising:a stationary scroll; a drive shaft member adapted to rotate about a revolution axis; a movable scroll driven by the drive shaft member; a bearing member disposed between the movable scroll and the drive shaft member and arranged and constructed to transmit revolution of the drive shaft member about the revolution axis to the movable scroll; a compression chamber defined by a space between the stationary scroll and the movable scroll, wherein fluid is compressed in the compression chamber when the movable scroll revolves or orbits with respect to the stationary scroll; a discharge port defined within the movable scroll and adapted to discharge fluid within the compression chamber to the opposite side of the stationary scroll; a discharge valve arranged and constructed to open and close the discharge port; a discharge valve clamp affixing the discharge valve to the movable scroll; a positioning protrusion defined on one of the discharge valve clamp and the movable scroll; and a positioning groove defined on the other of the discharge valve clamp and the movable scroll, wherein the positioning protrusion is disposed within the positioning groove and prevents the discharge valve from moving together with the bearing member if the bearing member accidentally revolves together with the drive shaft member and independently from the movable scroll.
- 12. A scroll compressor according to claim 11, wherein the movable scroll comprises a boss extending in parallel with the revolution axis and the discharge valve clamp comprises a clamping ring press-fitted within an inner circumferential surface of the boss.
- 13. A scroll compressor according to claim 11, wherein the bearing member presses the discharge valve clamp against the discharge valve.
- 14. A scroll compressor comprising:a stationary scroll; a drive shaft member having a rotational axis; a movable scroll driven by the drive shaft member, the movable scroll disposed adjacent to the stationary scroll, the movable scroll comprising a base plate that extends perpendicularly with the rotational axis and a boss projecting from the base plate and extending in parallel with the rotational axis, wherein the boss has an inner circumferential surface that extends in parallel with the rotational axis; a bearing member disposed between the movable scroll and the drive shaft member and arranged and constructed to transmit rotational movement of the drive shaft member about the rotational axis to the movable scroll; a compression chamber defined by a space between the stationary scroll and the movable scroll, wherein fluid is compressed within the compression chamber when the movable scroll revolves or orbits with respect to the stationary scroll; a discharge port defined within the movable scroll and adapted to discharge the compressed fluid to a side that is opposite of the stationary scroll; a discharge valve coupled to the discharge port and operable to open and close the discharge port; and means for preventing the discharge valve from moving together with the bearing member if the bearing member accidentally or unintentionally revolves together with the drive shaft member and independently from the movable scroll, the preventing means contacting the inner circumferential surface of the boss.
- 15. A scroll compressor comprising:a stationary scroll; a drive shaft member having a rotational axis; a movable scroll driven by the drive shaft member, the movable scroll disposed adjacent to the stationary scroll; a bearing member disposed between the movable scroll and the drive shaft member and arranged and constructed to transmit rotational movement of the drive shaft member about the rotational axis to the movable scroll; a compression chamber defined by a space between the stationary scroll and the movable scroll, wherein fluid is compressed within the compression chamber when the movable scroll revolves or orbits with respect to the stationary scroll; a discharge port defined within the movable scroll and adapted to discharge the compressed fluid to a side that is opposite of the stationary scroll; a discharge valve coupled to the discharge port and operable to open and close the discharge port; and means for clamping the discharge valve to the movable scroll in order to prevent the discharge valve from moving together with the bearing member if the bearing member accidentally or unintentionally revolves together with the drive shaft member and independently from the movable scroll, the clamping means contacting the bearing member.
- 16. A scroll compressor comprising:a stationary scroll; a drive shaft member having a rotational axis; a movable scroll having a base plate and driven by the drive shaft member, the movable scroll disposed adjacent to the stationary scroll, wherein a boss extends perpendicularly from the base plate; a bearing member disposed between the boss and the drive shaft member and arranged and constructed to transmit rotational movement of the drive shaft member about the rotational axis to the movable scroll; a compression chamber defined by a space between the stationary scroll and the movable scroll, wherein fluid is compressed within the compression chamber when the movable scroll revolves or orbits with respect to the stationary scroll; a discharge port defined within the movable scroll and adapted to discharge the compressed fluid to a side that is opposite of the stationary scroll; a discharge valve coupled to the discharge port and operable to open and close the discharge port; and a discharge valve clamping device affixed to the boss, wherein the discharge valve clamping device prevents the discharge valve from moving together with the bearing member if the bearing member unintentionally revolves together with the drive shaft member and independent from the movable scroll, the discharge valve clamping device comprising a clamping ring that clamps the discharge valve against the movable scroll base plate, wherein the clamping ring is press-fit within an inner surface of the boss.
- 17. A scroll compressor comprising:a stationary scroll; a drive shaft member that revolves around a revolution axis; a movable scroll driven by the drive shaft member and having an annular portion extending generally in the axial direction of the shaft; a bearing member provided between the movable scroll and the drive shaft member to transmit the revolution of the drive shaft member around the revolution axis; a compression chamber defined by a space between the stationary scroll and the movable scroll, wherein fluid is compressed in the compression chamber when the movable scroll revolves with respect to the stationary scroll; a discharge port disposed at the movable scroll to discharge the fluid within the compression chamber to the opposite side of the stationary scroll; a discharge valve that opens and closes the discharge port; and a discharge valve clamping device fixed to the movable scroll, wherein the discharge valve clamping device prevents the discharge valve from moving together with the bearing member when the bearing member accidentally revolves together with the drive shaft member independent from the movable scroll, the discharge valve clamping device engaging an inner circumferential surface of the annular portion of the movable scroll and separated by a clearance from the bearing member.
- 18. A scroll compressor comprising:a stationary scroll; a drive shaft member that revolves around a revolution axis; a movable scroll driven by the drive shaft member; a bearing member provided between the movable scroll and the drive shaft member to transmit the revolution of the drive shaft member around the revolution axis; a compression chamber defined by a space between the stationary scroll and the movable scroll, wherein fluid is compressed in the compression chamber when the movable scroll revolves with respect to the stationary scroll; a discharge port disposed at the movable scroll to discharge the fluid within the compression chamber to the opposite side of the stationary scroll; a discharge valve that opens and closes the discharge port; and a discharge valve clamping device that includes a discharge valve clamping member, a positioning protrusion and a positioning groove, wherein the discharge valve clamping member clamps the discharge valve between the movable scroll and the discharge valve clamping member, the positioning protrusion and the positioning groove engage the discharge valve with the movable scroll such that the discharge valve is prevented from moving together with the bearing member when the bearing member accidentally revolves together with the drive shaft member independent from the movable scroll, the positioning groove is defined on one of the movable scroll and the discharge valve, and the positioning protrusion is defined on the other of the movable scroll and the discharge valve.
Priority Claims (1)
Number |
Date |
Country |
Kind |
2000-280457 |
Sep 2000 |
JP |
|
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