Scroll compressors

Information

  • Patent Grant
  • 6544016
  • Patent Number
    6,544,016
  • Date Filed
    Thursday, September 13, 2001
    23 years ago
  • Date Issued
    Tuesday, April 8, 2003
    21 years ago
Abstract
Scroll compressors may preferably include, for example, a stationary scroll, a drive shaft member, a movable scroll, a bearing member, a compression chamber, a discharge port, a discharge valve and a discharge valve clamping device. The drive shaft member may revolve around a revolution axis. The bearing member may be disposed between the movable scroll and the drive shaft member in order to transmit the revolution of the drive shaft member to the movable scroll. The compression chamber may be defined by a space formed between the stationary scroll and the movable scroll. The compression chamber compresses the fluid drawn into the compression chamber when the movable scroll revolves or orbits with respect to the stationary scroll. The discharge port is disposed within the movable scroll and is adapted to discharge fluid within the compression chamber to the opposite side of the stationary scroll. The discharge valve clamping device is preferably affixed to the movable scroll. The discharge valve clamping device may prevent the discharge valve from moving together with the bearing member when the bearing member accidentally or unintentionally revolves together with the drive shaft member and independent from the movable scroll.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to scroll compressors that may compress a fluid (e.g. a refrigerant gas) by utilizing stationary and movable scrolls and discharge the compressed fluid through a discharge valve. The present invention particularly relates to scroll compressors that do not require a bolt to affix the discharge valve to the movable scroll. The present scroll compressors may be advantageously utilized in a vehicle air conditioning system.




2. Description of the Related Art




A known scroll compressor is disclosed in Japanese Laid-open Patent Publication No. 11-2194 and includes a stationary scroll and a movable scroll. A compression chamber is defined by a space between the stationary scroll and the movable scroll. When the movable scroll orbits with respect to the stationary scroll, the volume of the compression chamber is reduced and thus, the fluid drawn into the compression chamber is compressed and discharged from the discharge port. The discharge port is disposed within the movable scroll at the location corresponding to the compression chamber in its minimum volume. The discharge port opens and closes by means of a reed-type discharge valve. When the discharge valve closes the discharge port, backflow of the compressed fluid into the compression chamber can be prevented. The discharge valve includes a reed valve and a retainer for the reed valve. A bolt affixes the reed valve and the retainer to the base plate of the movable scroll at a position that is on the opposite side of the stationary scroll.




Labor-intensive work is necessary to affix the bolt. Moreover, because the thickness of the base plate of the movable scroll is increased due to the bolt that connects the discharge valve to the movable scroll, the space proximal to the discharge port must be increased and accordingly, dead volume increases. The increased dead volume decreases compression efficiency.




SUMMARY OF THE INVENTION




It is, therefore, an object of the invention to provide improved scroll compressors that do not require a bolt to couple or affix the discharge valve to the movable scroll.




In representative scroll compressors according to the present teachings, a discharge valve may preferably be coupled or affixed to a movable scroll by means of a discharge valve clamping device that extends between a bearing member and the discharge valve. Further, the discharge valve clamping device may prevent the discharge valve from moving together with the bearing member if the bearing member unintentionally or accidentally revolves or orbits together with the drive shaft member and independent from the movable scroll. For example, the bearing member may revolve independently of the movable scroll if the bearing member is pressure-joined (frictional fit) to the movable scroll and if the bearing member separates from the movable scroll due to differences between the thermal expansion co-efficient of the bearing member and the movable scroll. Naturally, the thermal expansion coefficient may differ if different materials are utilized to construct the bearing member and the movable scroll.




According to the present teachings, the discharge valve can be securely positioned with respect to the movable scroll because the discharge valve is prevented from moving together with the bearing member even if the bearing member unintentionally or accidentally revolves or orbits together with the drive shaft member and independently from the movable scroll. An advantageous feature of the present teachings is that a bolt is not required to couple or affix the discharge valve to the movable scroll.




Other objects, features and advantage of the present invention will be readily understood after reading the following detailed description together with the accompanying drawings and the claims.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a longitudinal cross sectional view showing a scroll compressor of a first representative embodiment.





FIG. 2

is a partially enlarged view of FIG.


1


.





FIG. 3

is a view of the cross-section along line III—III shown in FIG.


2


.





FIG. 4

is a partial cross-section of a scroll compressor of a second representative embodiment.











DETAILED DESCRIPTION OF THE INVENTION




Representative scroll compressors are taught that may include, for example, a stationary scroll, a drive shaft member, a movable scroll, a bearing member, a compression chamber, a discharge port, a discharge valve and a discharge valve clamping device.




The drive shaft member may revolve around a revolution axis. In other words, the drive shaft member may orbit around the center of the rotation. An offset drive shaft may preferably be utilized with a drive shaft to form a drive shaft member. The drive shaft member may drive the movable scroll. The bearing member is preferably disposed between the movable scroll and the drive shaft member in order to transmit the revolution of the drive shaft member around the revolution axis to the movable scroll. The compression chamber may be defined by a space formed between the stationary scroll and the movable scroll. The compression chamber compresses the fluid drawn into the compression chamber when the movable scroll revolves or orbits with respect to the stationary scroll.




The discharge port is disposed within the movable scroll and is arranged and constructed to discharge the fluid within the compression chamber to the opposite side of the stationary scroll. The discharge valve may open and close the discharge port. The discharge valve clamping device is preferably affixed to the movable scroll. The discharge valve clamping device may prevent the discharge valve from moving together with the bearing member if the bearing member accidentally or unintentionally revolves together with the drive shaft member and independently from the movable scroll. The discharge valve clamping device may preferably comprise a clamping member. The clamping member may preferably clamp the discharge valve between the movable scroll and the bearing member. The clamping member may preferably be fixed to the movable scroll. By attaching the clamping member to the movable scroll, the clamping member will not transmit the rotation of the drive shaft member to the discharge valve. Preferably, the movable scroll may include a boss that extends toward the drive shaft member and the clamping member may be pressure-joined (e.g., frictionally fit) to the inner surface of the boss of the movable scroll. Further, the discharge valve clamping device may preferably be separated by a clearance from the bearing member in order to prevent the bearing member from transmitting its movement to the discharge valve.




In another aspect of the present teachings, the discharge valve clamping device may preferably include a discharge valve clamping member and an engaging member. The discharge valve clamping member may extend between the bearing member and the discharge valve. Further, the engaging member may engage the discharge valve with the movable scroll such that the engaging member prevents the discharge valve from moving together with the rotation of the bearing member if the bearing member accidentally or unintentionally revolves or orbits together with the drive shaft member and independently from the movable scroll.




Preferably, the engaging member may be defined by a concave-convex structure. The concave portion may preferably be provided on either of the movable scroll and the discharge valve. The convex portion joins with the concave portion and may preferably be provided on the other of the movable scroll and the discharge valve.




Each of the additional features and method steps disclosed above and below may be utilized separately or in conjunction with other features and method steps to provide improved scroll compressors and methods for designing and using such scroll compressors. Representative examples of the present invention, which examples utilize many of these additional features and method steps in conjunction, will now be described in detail with reference to the drawings. This detailed description is merely intended to teach a person of skill in the art further details for practicing preferred aspects of the present teachings and is not intended to limit the scope of the invention. Only the claims define the scope of the claimed invention. Therefore, combinations of features and steps disclosed in the following detail description may not be necessary to practice the invention in the broadest sense, and are instead taught merely to particularly describe some representative examples of the invention, which detailed description will now be given with reference to the accompanying drawings.




A representative scroll compressor


1


is shown in FIG.


1


and may preferably be utilized within a refrigerant circulation circuit in a vehicle air-conditioning system. As shown in

FIG. 1

, the representative scroll compressor


1


includes a housing


1




a


defined by a center housing


4


, a motor housing


6


and an end housing


2




a.


A stationary scroll


2


is disposed within the end housing


2




a.


A movable scroll


20


and other devices that drive the movable scroll


20


are also disposed within the housing


1




a.


One end surface of the center housing


4


is coupled to the end housing


2




a


and another end surface of the center housing


4


is coupled to the motor housing


6


. A drive shaft


8


is rotatably supported by radial beatings


10


and


12


in both the center housing


4


and the motor housing


6


. Within the center housing


4


, a crank shaft


14


is integrally coupled to the end of the drive shaft


8


. In the representative embodiments, the crank shaft


14


and the drive shaft


8


are one representative example of a drive shaft member according to the present teachings.




Two mutually parallel planar portions


14




a


are formed on the crank shaft


14


. In

FIG. 1

, however, only one planar portion


14




a


is shown for the sake of convenience of explanation. A bush


16


is joined to the crank shaft


14


by means of the planar surfaces


14




a


so that the bush


46


may rotate together with the crank shaft


14


. A balancing weight


18


is attached to one end of the bush


16


so that the balancing weight


18


can rotate together with the crank shaft


14


. The movable scroll


20


includes a tubular boss


24




a


that is provided on the surface opposite to the stationary scroll


2


(on the right side of the movable scroll


20


in FIG.


1


). Further, a needle bearing


22


couples the bush


16


to the inner circumferential surface of the boss


24




a


to rotate relatively. The needle bearing


22


is one representative example of a “bearing member” as utilized in the present teachings.




The stationary scroll


2


includes a stationary volute wall


28


that protrudes from a base plate


26


of the stationary scroll


2


towards the movable scroll


20


. The movable scroll


20


includes a movable volute wall


30


that protrudes from the base plate


24


of the movable scroll


20


towards the stationary scroll


2


. The stationary volute wall


28


and the movable volute wall


30


are disposed adjacent to each other and preferably aligned to engage or mesh with each other. A tip seal


28




a


is provided on the top end of the stationary volute wall


28


and a tip seal


30




a


is provided on the top end of the movable volute wall


30


. The volute walls are also known in the art as spiral wraps and these terms can be utilized interchangeably.




The stationary volute wall


28


and the movable volute wall


30


make contact with each other at a plurality of positions and are positioned in meshing engagement. As the result, a plurality of compression chambers


32


with a crescent shape is defined within a space surrounded by the stationary scroll base plate


26


, the stationary volute wall


28


, the movable scroll base plate


24


and the movable volute wall


30


. When the drive shaft


8


rotates, the crank shaft


14


revolves or orbits around the rotational axis of the drive shaft


8


. The rotational axis may be defined as the center, longitudinal axis of the drive shaft


8


. Thus, the distance between the crank shaft


14


and the rotational axis of the drive shaft


8


defines the diameter of the orbital path. When the movable scroll


20


revolves or orbits about the rotational axis of the drive shaft


8


, the balancing weight


18


offsets the centrifugal force caused by the revolution of the movable scroll


20


.




As shown in

FIGS. 2 and 3

, a discharge valve


52


is provided on the rear surface of the movable scroll base plate


24


(i.e., the surface facing the crank shaft


14


). A discharge port


50


is defined within the movable scroll base plate


24


and the discharge valve


52


is disposed at the discharge port


50


in order to open and close the discharge port


50


. The discharge valve


52


includes a reed valve


54


and a retainer


56


. The reed valve


54


opens and closes the discharge port


50


and preferably has an area or shape that is sufficient to cover the opening of the discharge port


50


. The retainer


56


supports the reed valve


54


. The reed valve


54


and the retainer


56


are provided in a valve housing


25


formed in the rear surface of the movable scroll base plate


24


.




The reed valve


54


opens and closes based upon the pressure difference between the pressure within a space


70


and the pressure within the discharge port


50


or compression chamber


32


. The reed valve


54


opens the discharge port


50


when the pressure within the compression chamber


32


is greater than the pressure within the space


70


. The reed valve


54


closes the discharge port


50


when the pressure within the compression chamber


32


is lower than the pressure within the space


70


. The retainer


56


supports the reed valve


54


and also defines the maximum aperture of the reed valve


54


.




A discharge valve clamping ring


60


is provided within the valve housing


25


. The discharge valve clamping ring


60


is press-fitted (i.e., frictionally fitted) within the inner circumferential surface of an annular portion of the movable scroll forming the boss


24




a


and is thus integrated with the movable scroll


20


. The reed valve


54


and the valve guard


56


are clamped or secured between the discharge valve clamping ring


60


and the movable scroll base plate


24


. This press-fitted discharge valve clamping ring


60


is one representative example of a “discharge valve clamping device” and “means for preventing the discharge valve from rotating” according to the present teachings. By press-fitting the discharge valve clamping ring


60


within the inner circumferential surface of the boss


24




a,


the discharge valve


52


can be prevented from moving together with the needle bearing


22


if the needle bearing


22


accidentally or unintentionally revolves together with the offset shaft


14


and independent from the movable scroll


20


. As the result, the positional relationship between the discharge valve


52


and the discharge port


50


can be reliably maintained. As shown in

FIG. 2

, a small clearance “t” separates the discharge valve clamping ring


60


from the end face of the needle bearing


22


. Thus, the needle bearing


22


can not transmit rotational movement to the discharge valve clamping ring


60


due to the clearance “t” that separates the discharge valve clamping ring


60


from the needle bearing


22


.




As shown in

FIG. 1

, a rotary ring


34


is disposed between the base plate


24


of the movable scroll


20


and the center housing


4


. The rotary ring


34


includes auto-rotation preventing pins


36


that project toward the movable scroll


20


. In this embodiment, a total of four auto-rotation preventing pins


36


are provided. However, only two auto-rotation preventing pins


36


are shown in

FIG. 1. A

bearing plate


38


is provided between the center housing


4


and the rotary ring


34


. The auto-rotation preventing pins


36


and auto-rotation preventing holes


40


are circumferentially aligned within the bearing plate


38


. Thus, each auto-rotation preventing pin


36


respectively engages with an auto-rotation preventing hole


40


defined within the bearing plate


38


. Further, each auto-rotation preventing pin


36


respectively engages with an auto-rotation preventing hole


42


defined within base plate


24


of the movable scroll


20


. The respective end portions of the auto-rotation preventing pins


36


are inserted into the corresponding auto-rotation preventing holes


40


,


42


.




A stator


46


is provided on the inner circumferential surface of the motor housing


6


. Further, a rotor


48


is coupled to the drive shaft


8


. The stator


46


and the rotor


48


define an electric motor that rotates the drive shaft


8


. Thus, the present scroll compressors are particularly useful for hybrid or electric cars that operate using electric power. However, an electric motor is not essential to the present teachings and the present scroll compressor can be easily modified for use with internal combustion engines.




When the drive shaft


8


rotates together with the crank shaft


14


, the crank shaft


14


revolves (orbits) around the rotational axis of the drive shaft


8


. Also, the crank shaft


14


rotates around its auto-rotating axis (which is same as the rotational axis of the crank shaft


14


). However, the auto-rotation preventing pin


36


only permits the movable scroll


20


to receive the orbital movement of the crank shaft


14


by means of the needle bearing


22


. Further, the auto-rotation of the crank shaft


14


will not be transmitted to the movable scroll due to the auto-rotation preventing pin


36


. As a result of the orbital movement of the movable scroll


20


with respect to the stationary scroll


2


, refrigerant gas (fluid) is drawn from a suction port


44


and closed into the compression chamber


32


, which is defined between the stationary scroll


2


and the movable scroll


20


. In conjunction with the revolution of the movable scroll


20


, the surface of the auto-rotation preventing pin


36


slides along the surface of the respective auto-rotation preventing holes


40


and


42


. The inner diameter “D” of the auto-rotation preventing holes


40


,


42


, the outer diameter “d” of the auto-rotation preventing pins


36


, and the revolutionary (orbital) radius “r” of the bush


16


are preferably defined in a relationship such as “D=d+r”. Due to this relationship, the revolutionary (orbital) radius of the movable scroll


20


is defined by “r”, and the orbiting ring


34


revolves at a radius that is one-half of the revolutionary radius “r” of the movable scroll


20


.




While the crank shaft


14


revolves, the orbiting ring


34


is prevented from auto-rotating because the inner circumferences of the auto-rotation preventing holes


40


contact the auto-rotation preventing pins


36


on the orbiting ring


34


. Further, the movable scroll


20


is prevented from auto-rotating around the central axis of the bush


16


because the inner circumferences of the auto-rotation preventing holes


42


are in contact with the auto-rotation preventing pins


36


on the orbiting ring


34


.




When the crank shaft


14


revolves, the movable scroll


20


connected to the crank shaft


14


by means of the needle bearing


22


orbits or revolves along a circular path. When the movable scroll


20


revolves or orbits with respect to the stationary scroll


2


, the refrigerant gas (fluid) is drawn from the suction port


44


and is closed into the compression chamber


32


and the compression chamber


32


reduces its volume as the compression chamber


32


moves toward the center of the stationary and movable scrolls


2


,


20


. Due to the volume reduction of the compression chamber


32


, the refrigerant gas is compressed and reaches a high pressure state.




The compressed high-pressure refrigerant gas is discharged from the discharge port


50


to the high-pressure chamber


53


when the discharge valve


52


opens the discharge port


50


. The space


70


communicates with the interior of the motor housing


6


via a passage


72


formed inside the crank shaft


14


and the drive shaft


8


. Further, the refrigerant gas introduced into the motor housing


6


is discharged from the passage


74


provided in the drive shaft


8


to an external air conditioning circuit via an outlet


76


formed in a wall portion of the motor housing


6


. Because the refrigerant gas is communicated through the interior of the motor housing


6


, the refrigerant gas can cool the electric motor (i.e. rotor


48


and stator


46


) during operation.




According to the representative scroll compressor


1


, the discharge valve clamping ring


60


that clamps the discharge valve


52


is pressure-joined (i.e., frictionally fitted) onto the movable scroll


20


. Thus, the discharge valve


52


is prevented from moving together with the needle bearing


22


even if the needle bearing


22


accidentally or unintentionally revolves independently from the movable scroll


20


. In other words, the movement of the needle bearing


22


can be stopped or prevented from being transmitted to the discharge valve clamping ring


60


. Further, the discharge valve clamping ring


60


can be pressure joined to the movable scroll


20


without requiring any special means, such as a bolt, in order to couple or affix the discharge valve clamping ring


60


to the movable scroll


20


.




A second representative embodiment is shown in

FIG. 4

, which shows a partial cross-Section of the scroll compressor


100


. Because a substantial portion of the elements of the scroll compressor


100


are similar to the elements described with respect to the scroll compressor


1


according to the first representative embodiment, only the elements differing from the first representative embodiment will be described. Further, elements that are substantially identical to the corresponding elements of the first representative embodiment are identified in

FIG. 4

with the same reference numbers that were utilized in FIG.


2


.




As shown in

FIG. 4

, a positioning groove


25




a


is defined in the movable scroll base plate


24


. A positioning protrusion


56




a


is defined on the valve guard


56


and is coupled to the positioning groove


25




a.


Preferably, the positioning protrusion


56




a


may be press-fitted (i.e. frictionally fitted) within the positioning groove


25




a.


By coupling the positioning protrusion


56




a


to the positioning groove


25




a,


the reed valve


54


and the valve guard


56


can be accurately positioned with respect to the movable scroll base plate


24


. In other words, it becomes relatively simple to position the discharge valve


52


by disposing the positioning protrusion


56




a


within the positioning groove


25




a.


The positioning protrusion


56




a


and the positioning groove


25




a


serve as one representative example of an engaging member having a concave-convex structure according to the present teachings.




A ring-shaped discharge valve clamping ring


62


is disposed between the discharge valve


52


and the needle bearing


22


. The reed valve


54


and the retainer


56


are clamped or secured between the movable scroll base plate


24


and the discharge valve clamping ring


62


. The discharge valve clamping ring


62


contacts the end portion


22




a


of the needle bearing


22


. That is, the discharge valve


52


is pressed against the movable scroll base plate


24


by the needle bearing


22


via the discharge valve clamping ring


62


. As a result, the discharge valve clamping ring


62


may possibly revolve in accordance with the revolution of the needle bearing


22


and independent from the movable scroll


20


.




However, because the positioning protrusion


56




a


is coupled to the positioning groove


25




a,


the discharge valve


52


can be prevented from moving together with the needle bearing


22


even if the needle bearing


22


causes the discharge valve clamping ring


62


to unintentionally revolve independently from the movable scroll


20


. In other words, the joining force between the positioning groove


25




a


and the positioning protrusion


56




a


can effectively resist the rotational force of the needle bearing


22


.




The invention is not restricted to the above described representative embodiments and various modifications may be made to the representative embodiments without departing from the present teachings.




For example, the discharge valve


52


may be prevented from moving together with the needle bearing


22


by utilizing both the discharge valve clamping ring


60


fixed to the inner surface of the boss


24




a


of the movable scroll


20


and the positioning protrusion


56




a


engaged with the positioning groove


25




a.






In the second representative embodiment, the discharge valve clamping ring


62


is sandwiched or interleaved between the discharge valve


52


and the needle bearing


22


. However, the discharge valve clamping ring can be omitted. Further, the discharge valve


52


may be clamped by the end portion of the needle bearing


22


. In this modification, the discharge valve


52


can be prevented from moving with the needle bearing


22


by means of the joining force between the positioning groove


25




a


and the positioning protrusion


56




a


when the rotational force of the needle bearing


22


acts on the discharge valve


52


. Further, the bearing member is not limited to the needle bearing and may be selected from various types of bearings in accordance with the design requirements of the particular scroll compressor.




In the second preferred embodiment, the positioning groove


25




a


is provided on the movable scroll base plate


24


and the positioning protrusion


56




a


is provided on the retainer


56


. However, the positioning groove


25




a


may be provided on the retainer


56


and the positioning protrusion


56




a


may be provided on the movable scroll base plate


24


.




Further, a seal (not shown) may preferably be provided between the outer surface of the bush


16


and inner surface of the boss


24




a


in order to prevent the compressed high-pressure fluid from leaking to a lower-pressure space within the housing


1




a


via the clearance between the bush


16


and the boss


24




a.


For example, an elastically deformable annular ring or a plain bearing may be utilized as the seal.




Further techniques for making and using scroll compressors are taught in U.S. Patent Publication Numbers 2002-57975 and 2002-64474, both of which are commonly assigned and are incorporated by reference as if fully set forth herein.



Claims
  • 1. A scroll compressor comprising:a stationary scroll; a drive shaft member having a rotational axis; a movable scroll driven by the drive shaft member, the movable scroll disposed adjacent to the stationary scroll, the movable scroll having a boss and an inner surface of the boss extends in parallel with the rotational axis of the drive shaft member; a bearing disposed between the boss and the drive shaft member and arranged and constructed to transmit rotational movement of the drive shaft member about the rotational axis to the movable scroll; a compression chamber defined by a space between the stationary scroll and the movable scroll, wherein fluid is compressed within the compression chamber when the movable scroll revolves or orbits with respect to the stationary scroll; a discharge port defined within the movable scroll and adapted to discharge the compressed fluid to a side that is opposite of the stationary scroll; a discharge valve coupled to the discharge port and operable to open and close the discharge port; and a discharge valve clamping device affixed to said inner surface of the boss, wherein the discharge valve clamping device prevents the discharge valve from moving together with the bearing member.
  • 2. A scroll compressor according to claim 1, wherein the discharge valve clamping device comprises a clamping member that is arranged and constructed to clamp the discharge valve between the movable scroll and the clamping member.
  • 3. A scroll compressor according to claim 2, wherein the clamping member is press-fitted within the inner surface of the boss of the movable scroll.
  • 4. A scroll compressor according to claim 1, wherein the discharge valve clamping device is separated from the bearing by a clearance.
  • 5. A scroll compressor according to claim 1, further comprising an electric motor disposed within a motor housing, wherein the motor housing is in communication with the discharge port, the electric motor is coupled to and drives the drive shaft member and wherein compressed fluid from the compression chamber is introduced into the motor housing via the discharge port in order to cool the electric motor during operation.
  • 6. A scroll compressor according to claim 1, wherein the drive shaft comprises a drive shaft and a crank shaft.
  • 7. A scroll compressor according to claim 1, wherein the bearing member comprises a plain bearing.
  • 8. A scroll compressor according to claim 1, wherein the movable scroll further comprises a base plate and the boss extends perpendicularly from the base plate, the discharge valve comprises a reed valve, one of the reed valve and the base plate comprises a first positioning groove, the other of the reed valve and the base plate comprises a first positioning protrusion and the first positioning protrusion is disposed within the first positioning groove so as to prevent the reed valve from moving relative to the base plate.
  • 9. A scroll compressor as in claim 8, further comprising a retainer disposed between the bearing and the reed valve, the retainer comprising a second positioning groove and a second positioning protrusion, the first positioning protrusion being disposed within the second positioning groove and the second positioning protrusion being disposed within the first positioning groove.
  • 10. A scroll compressor as in claim 9, wherein the bearing contacts the discharge valve clamping device.
  • 11. A scroll compressor comprising:a stationary scroll; a drive shaft member adapted to rotate about a revolution axis; a movable scroll driven by the drive shaft member; a bearing member disposed between the movable scroll and the drive shaft member and arranged and constructed to transmit revolution of the drive shaft member about the revolution axis to the movable scroll; a compression chamber defined by a space between the stationary scroll and the movable scroll, wherein fluid is compressed in the compression chamber when the movable scroll revolves or orbits with respect to the stationary scroll; a discharge port defined within the movable scroll and adapted to discharge fluid within the compression chamber to the opposite side of the stationary scroll; a discharge valve arranged and constructed to open and close the discharge port; a discharge valve clamp affixing the discharge valve to the movable scroll; a positioning protrusion defined on one of the discharge valve clamp and the movable scroll; and a positioning groove defined on the other of the discharge valve clamp and the movable scroll, wherein the positioning protrusion is disposed within the positioning groove and prevents the discharge valve from moving together with the bearing member if the bearing member accidentally revolves together with the drive shaft member and independently from the movable scroll.
  • 12. A scroll compressor according to claim 11, wherein the movable scroll comprises a boss extending in parallel with the revolution axis and the discharge valve clamp comprises a clamping ring press-fitted within an inner circumferential surface of the boss.
  • 13. A scroll compressor according to claim 11, wherein the bearing member presses the discharge valve clamp against the discharge valve.
  • 14. A scroll compressor comprising:a stationary scroll; a drive shaft member having a rotational axis; a movable scroll driven by the drive shaft member, the movable scroll disposed adjacent to the stationary scroll, the movable scroll comprising a base plate that extends perpendicularly with the rotational axis and a boss projecting from the base plate and extending in parallel with the rotational axis, wherein the boss has an inner circumferential surface that extends in parallel with the rotational axis; a bearing member disposed between the movable scroll and the drive shaft member and arranged and constructed to transmit rotational movement of the drive shaft member about the rotational axis to the movable scroll; a compression chamber defined by a space between the stationary scroll and the movable scroll, wherein fluid is compressed within the compression chamber when the movable scroll revolves or orbits with respect to the stationary scroll; a discharge port defined within the movable scroll and adapted to discharge the compressed fluid to a side that is opposite of the stationary scroll; a discharge valve coupled to the discharge port and operable to open and close the discharge port; and means for preventing the discharge valve from moving together with the bearing member if the bearing member accidentally or unintentionally revolves together with the drive shaft member and independently from the movable scroll, the preventing means contacting the inner circumferential surface of the boss.
  • 15. A scroll compressor comprising:a stationary scroll; a drive shaft member having a rotational axis; a movable scroll driven by the drive shaft member, the movable scroll disposed adjacent to the stationary scroll; a bearing member disposed between the movable scroll and the drive shaft member and arranged and constructed to transmit rotational movement of the drive shaft member about the rotational axis to the movable scroll; a compression chamber defined by a space between the stationary scroll and the movable scroll, wherein fluid is compressed within the compression chamber when the movable scroll revolves or orbits with respect to the stationary scroll; a discharge port defined within the movable scroll and adapted to discharge the compressed fluid to a side that is opposite of the stationary scroll; a discharge valve coupled to the discharge port and operable to open and close the discharge port; and means for clamping the discharge valve to the movable scroll in order to prevent the discharge valve from moving together with the bearing member if the bearing member accidentally or unintentionally revolves together with the drive shaft member and independently from the movable scroll, the clamping means contacting the bearing member.
  • 16. A scroll compressor comprising:a stationary scroll; a drive shaft member having a rotational axis; a movable scroll having a base plate and driven by the drive shaft member, the movable scroll disposed adjacent to the stationary scroll, wherein a boss extends perpendicularly from the base plate; a bearing member disposed between the boss and the drive shaft member and arranged and constructed to transmit rotational movement of the drive shaft member about the rotational axis to the movable scroll; a compression chamber defined by a space between the stationary scroll and the movable scroll, wherein fluid is compressed within the compression chamber when the movable scroll revolves or orbits with respect to the stationary scroll; a discharge port defined within the movable scroll and adapted to discharge the compressed fluid to a side that is opposite of the stationary scroll; a discharge valve coupled to the discharge port and operable to open and close the discharge port; and a discharge valve clamping device affixed to the boss, wherein the discharge valve clamping device prevents the discharge valve from moving together with the bearing member if the bearing member unintentionally revolves together with the drive shaft member and independent from the movable scroll, the discharge valve clamping device comprising a clamping ring that clamps the discharge valve against the movable scroll base plate, wherein the clamping ring is press-fit within an inner surface of the boss.
  • 17. A scroll compressor comprising:a stationary scroll; a drive shaft member that revolves around a revolution axis; a movable scroll driven by the drive shaft member and having an annular portion extending generally in the axial direction of the shaft; a bearing member provided between the movable scroll and the drive shaft member to transmit the revolution of the drive shaft member around the revolution axis; a compression chamber defined by a space between the stationary scroll and the movable scroll, wherein fluid is compressed in the compression chamber when the movable scroll revolves with respect to the stationary scroll; a discharge port disposed at the movable scroll to discharge the fluid within the compression chamber to the opposite side of the stationary scroll; a discharge valve that opens and closes the discharge port; and a discharge valve clamping device fixed to the movable scroll, wherein the discharge valve clamping device prevents the discharge valve from moving together with the bearing member when the bearing member accidentally revolves together with the drive shaft member independent from the movable scroll, the discharge valve clamping device engaging an inner circumferential surface of the annular portion of the movable scroll and separated by a clearance from the bearing member.
  • 18. A scroll compressor comprising:a stationary scroll; a drive shaft member that revolves around a revolution axis; a movable scroll driven by the drive shaft member; a bearing member provided between the movable scroll and the drive shaft member to transmit the revolution of the drive shaft member around the revolution axis; a compression chamber defined by a space between the stationary scroll and the movable scroll, wherein fluid is compressed in the compression chamber when the movable scroll revolves with respect to the stationary scroll; a discharge port disposed at the movable scroll to discharge the fluid within the compression chamber to the opposite side of the stationary scroll; a discharge valve that opens and closes the discharge port; and a discharge valve clamping device that includes a discharge valve clamping member, a positioning protrusion and a positioning groove, wherein the discharge valve clamping member clamps the discharge valve between the movable scroll and the discharge valve clamping member, the positioning protrusion and the positioning groove engage the discharge valve with the movable scroll such that the discharge valve is prevented from moving together with the bearing member when the bearing member accidentally revolves together with the drive shaft member independent from the movable scroll, the positioning groove is defined on one of the movable scroll and the discharge valve, and the positioning protrusion is defined on the other of the movable scroll and the discharge valve.
Priority Claims (1)
Number Date Country Kind
2000-280457 Sep 2000 JP
US Referenced Citations (3)
Number Name Date Kind
4369808 Hagman Jan 1983 A
5419690 Goto et al. May 1995 A
6264444 Nakane et al. Jul 2001 B1
Foreign Referenced Citations (6)
Number Date Country
1 039 136 Sep 2000 EP
2-227583 Sep 1990 JP
6-264875 Sep 1994 JP
6-280757 Oct 1994 JP
11-2194 Jan 1999 JP
WO 8905918 Jun 1989 WO