The present invention relates to a scroll expander.
For example, Japanese Laid-Open Patent Publication No. 2005-30386 discloses a scroll expander of such a type. The scroll expander includes an expander portion configured by two spiral scrolls, namely, a fixed scroll and a moveable scroll engaged with each other. An operation chamber (expansion chamber) is defined between the moveable scroll and the fixed scroll. The volume of the operation chamber varies according to orbiting motion of the moveable scroll. A suction port (main port) is formed at a central portion of the housing of the expander portion.
Working fluid discharged to a heat exchanger by a pump portion obtains thermal energy in the heat exchanger to have a high temperature and a high pressure, and then is drawn by the operation chamber via the suction port to be expanded. The working fluid is transferred to an outer circumferential portion, while causing the moveable scroll to orbit by the expansion in the operation chamber, and is then discharged from the expander portion. Mechanical energy (drive force) is generated according to the orbiting motion of the moveable scroll.
The above publication also discloses a variable volume type expander portion with a variable volume of the working fluid in the operation chamber. As shown in
When the working fluid is supplied from the control valve 97 through the high-pressure connection passage 91a, the difference between the pressure in a portion of the spool hole 92 closer to the open end than the spool 94 and the pressure in a portion of the spool hole 92 closer to the low-pressure communicating passage 91b than the spool 94 moves the spool 94 toward spring 95 against the spring force of the spring 95. Then, the pair of bypass holes 98 are closed by the valve portions 94a of spool 94 so that the introduction of the working fluid to operation chamber 96 through the pair of bypass holes 98 is no longer performed.
As shown in
However, the actuator formed of the spool 94 and the spring 95 configured to move the valve portions 94a, which selectively open and close the pair of bypass holes 98, is arranged in the spool hole 92, to which the working fluid with a high temeprature and a high pressure is supplied. Accordingly, the spool 94 and the spring 95 as component parts forming the actuator are exposed to the working fluid with a high temperature and a high pressure so that the spool 94 and the spring 95 are likely to deteriorate due to the working fluid with a high temperature and a high pressure.
An object of the present invention is to provide a scroll expander that drives an actuator to move a valve portion, thereby selectively opening and closing a subport with the valve portion, while limiting deterioration of the component parts of the actuator.
To achieve the foregoing object and in accordance with one aspect of the present invention, a scroll expander including a housing having an inner circumferential surface, a fixed scroll, a moveable scroll, a high-pressure chamber, an operation chamber, a low-pressure chamber, a partition wall, a main port, a subport, a valve portion, and an actuator is provided. The fixed scroll is accommodated in the housing and fixed to the inner circumferential surface of the housing. The moveable scroll is accommodated in the housing and arranged to face the fixed scroll. The high-pressure chamber, to which high-pressure working fluid is supplied, is formed in the housing. The operation chamber, in which working fluid introduced from the high-pressure chamber is expanded, is defined by the fixed scroll and the moveable scroll. The low-pressure chamber, to which working fluid that has been expanded and decompressed in the operation chamber is discharged, is formed in the housing. The partition wall separates a space in the housing into the high-pressure chamber and the low-pressure chamber. The main port draws the working fluid in the high-pressure chamber into the operation chamber. The subport introduces the working fluid from the high-pressure chamber to the operation chamber so that a volume of the working fluid in the operation chamber is variable. The valve portion selectively opens and closes the subport. The actuator applies drive force to move the valve portion. The actuator is arranged in the low-pressure chamber. The scroll expander includes a drive shaft that extends through the partition wall and connects the actuator and the valve portion with each other. When the drive shaft is actuated by the actuator, the valve portion is moved by the actuation of the drive shaft so that the subport is selectively opened and closed.
Other aspects and advantages of the present invention will become apparent from the following description, taken in conjunction with the accompanying drawings, illustrating by way of example the principles of the invention.
The invention, together with objects and advantages thereof, may best be understood by reference to the following description of the presently preferred embodiments together with the accompanying drawings in which:
Hereinafter, a complex fluid machine 10 to be installed in a Rankine cycle system 70 according to one embodiment of the present invention will be described with reference to
As shown in
One end, namely, the left end of the rotary shaft 21 is rotationally supported by the front housing member 13 via a bearing B1, while a part at the other end, namely, the right part of the rotary shaft 21 extends through the partition wall 12a of the center housing member 12. A bearing B2 is located between the rotary shaft 21 and the partition wall 12a of the center housing member 12, and the rotary shaft 21 is rotationally supported by the partition wall 12a of the center housing member 12 via the bearing B2. Further, a shaft supporting member 22 is fixed inside the center housing member 12, and the right end of the rotary shaft 21 is rotationally supported by the shaft supporting member 22 via a bearing B3.
An oblong recess 121a is formed to surround the rotary shaft 21 in a surface of the partition wall 12a of the center housing member 12 facing the rear housing member 14. Also, a side plate 17, which closes the recess 121a, is fixed on the surface of the partition wall 12a of the center housing member 12 facing the rear housing member 14. A pump chamber 18 is defined by the recess 121a and the side plate 17. A pump portion P is accommodated in the pump chamber 18. The pump portion P includes a driven gear (not shown) rotationally supported by the pump chamber 18 and a primary drive gear 18a attached to the rotary shaft 21. The driven gear and the primary drive gear 18a are located in the state where they are engaged with each other.
A suction passage 12d is formed in the partition wall 12a of the center housing member 12. One end of the suction passage 12d is opened in the outer surface of the center housing member 12, while the other end is connected to the pump chamber 18. A discharge passage 12e is formed in the partition wall 12a of the center housing member 12. One end of the discharge passage 12e is connected to the pump chamber 18, while the other end of the discharge passage 12e is opened in the outer surface of the center housing member 12.
In the space defined by the inner circumferential surface of the center housing member 12, the partition wall 12a, and the rear housing member 14, a scroll expander portion 30 is accommodated between the shaft supporting member 22 and a bottom wall 14a of the rear housing member 14. The expander portion 30 is configured by a fixed scroll 31, which is accommodated in the center housing member 12 and fixed on the inner circumferential surface of the center housing member 12, and a moveable scroll 32, which is accommodated in the center housing member 12, and arranged between the fixed scroll 31 and the shaft supporting member 22 to face the fixed scroll 31. The fixed scroll 31 includes a disc-shaped fixed base plate 31a, and a fixed volute portion 31b standing from the fixed base plate 31a. The moveable scroll 32 includes a disc-shaped moveable base plate 32a, and a moveable volute portion 32b standing from the moveable base plate 32a toward the fixed base plate 31a.
The fixed volute portion 31b and the moveable volute portion 32b are engaged with each other. The distal end surface of the fixed volute portion 31b contacts the moveable base plate 32a, and the distal end surface of the moveable volute portion 32b contacts the fixed base plate 31a. The fixed base plate 31a and the fixed volute portion 31b, and the moveable base plate 32a and the moveable volute portion 32b define operation chambers 35.
An eccentric shaft 21a is provided to protrude at a position displaced from the axis L of the rotary shaft 21 at the right end of the rotary shaft 21. A bushing 21b is fixed to the eccentric shaft 21a. On the bushing 21b, the moveable base plate 32a is supported via a bearing B4 in a rotational manner relative to the bushing 21b.
An anti-rotation mechanism 36 is provided between the moveable base plate 32a and the shaft supporting member 22. The anti-rotation mechanism 36 is configured by a plurality of annular holes 36a provided in a surface of the moveable base plate 32a facing the shaft supporting member 22, and pins 36b, which protrude from an outer circumferential portion of the shaft supporting member 22 facing the moveable base plate 32a and are fitted into the corresponding annular holes 36a with allowance therebetween.
In the housing 11, a suction chamber 41 is defined between the fixed base plate 31a and the rear housing member 14. That is, the suction chamber 41 is formed in the housing 11. A suction port 41a connected to the suction chamber 41 is formed in the bottom wall 14a of the rear housing member 14. A main port 50, which connects the suction chamber 41 to the operation chambers 35 prior to the expansion, is formed in a central portion of the fixed base plate 31a. The operation chambers 35 are formed in a radially central portion of the expander portion 30. Further, a first subport 51 and a second subport 52 are formed at positions radially outward of the main port 50 in the fixed base plate 31a. The first subport 51 connects the suction chamber 41 with one of the two operation chambers 35 that are located radially outward of the operation chambers 35 at the radially central portion. The second subport 52 connects the suction chamber 41 with the other one of the two operation chambers 35 that radially outward of the operation chambers 35 defined in the radially central portion.
An annular partition wall 42 protrudes on a surface of the fixed base plate 31a facing the bottom wall 14a of the rear housing member 14 at a position radially outward of the first and the second subports 51 and 52. A distal end of the partition wall 42 contacts an inner surface of the bottom wall 14a of the rear housing member 14. An annular sealing member 43 is located between the distal end of the partition wall 42 and the bottom wall 14a of the rear housing member 14. In the housing 11, the outermost circumferential surface of the moveable volute portion 32b, the outer circumferential surface of the partition wall 42, the center housing member 12, and the rear housing member 14 define a discharge chamber 44. That is, the discharge chamber 44 is formed in the housing 11. Accordingly, the partition wall 42 separates the inner space between the rear housing member 14 and the fixed scroll 31 into the suction chamber 41 and the discharge chamber 44. Also, a discharge port 44a connected to the discharge chamber 44 is formed in the center housing member 12.
As shown in
A fitting recess 42a is formed in the outer circumferential surface of the partition wall 42. An electric motor 60 is fixed to the fitting recess 42a. Accordingly, the electric motor 60 is arranged in the discharge chamber 44. The electric motor 60 has a motor portion 60a and a case 60b, which accommodates the motor portion 60a. The motor portion 60a is configured by a stator and a rotor, which are not shown. A drive shaft 61 is connected to the motor portion 60a. The drive shaft 61 extends through the partition wall 42. One end of the drive shaft 61 extends through the case 60b to be connected to the motor portion 60a, and the other end is connected to the valve portion 53. The drive shaft 61 is rotational by driving the motor portion 60a. A worm gear 61g is attached to the distal end of the drive shaft 61. The worm gear 61g is meshed and engaged with the gear portion 53g of the valve portion 53. Accordingly, the drive shaft 61 connects the motor portion 60a (electric motor 60) and the valve portion 53 with each other.
A part of the case 60b opposite to the fitting recess 42a extends through the rear housing member 14 to be exposed to the outside of the housing 11. A through hole 60h is formed in the portion of the case 60b exposed to the outside of the housing 11. The through hole 60h faces outside the housing 11. A lead 60e extends from the motor portion 60a such that the lead 60e extends outside the housing 11 via the through hole 60h to be electrically connected to an external power supply, which is not shown. The electricity is supplied from the external power supply to the motor portion 60a via the lead 60e to drive the motor portion 60a. Further, the inside of the case 60b and the outside of the housing 11 communicate with each other via the through hole 60h.
An annular first sealing member S1 is located between the drive shaft 61 and the partition wall 42. The first sealing member S1 prevents the working fluid in the suction chamber 41 from flowing into the discharge chamber 44 via the space between the drive shaft 61 and the partition wall 42. Further, an annular second sealing member S2 as a sealing member is located between the case 60b and the fitting recess 42a. The second sealing member S2 prevents the working fluid in the discharge chamber 44 from flowing into the case 60b via the space between the case 60b and the fitting recess 42a, and the space between the case 60b and the drive shaft 61. Moreover, an annular third sealing member S3 is located between the case 60b and the rear housing member 14. The third sealing member S3 seals the interface between the discharge chamber 44 and the outside of the housing 11.
Next, the Rankine cycle system 70, in which the complex fluid machine 10 as above configured is installed will be described below.
As shown in
The suction port 41a is connected to a discharge portion of the heat absorber 71a in the heat exchanger 71 via a second channel 70b. Further, a condenser 72 is connected to the discharge port 44a via a third channel 70c. The suction passage 12d is connected to a discharge portion of the condenser 72 via a fourth channel 70d. The Rankine cycle system 70 includes a circuit configured by connecting the pump portion P, the heat exchanger 71, the expander portion 30, and the condenser 72 in this order.
Next, operation of the present embodiment will be described.
When the motor generator 20, when serving as an electric motor, is driven to drive the pump portion P, the working fluid in the pump chamber 18 flows into the heat exchanger 71 by way of the discharge passage 12e and the first channel 70a. Then, in the heat exchanger 71, according to the heat exchange between the heat absorber 71a and the heat radiator 71b, the working fluid is heated by the exhaust heat from the engine E, and receives the thermal energy to have a high temperature and a high pressure.
The working fluid with a high temperature and a high pressure due to the heat exchange in the heat exchanger 71 is drawn into the operation chamber 35 by way of the second channel 70b, the suction port 41a, the suction chamber 41, and the main port 50, and expanded. Therefore, in the present embodiment, the suction chamber 41 corresponds to a high-pressure chamber to which the working fluid with a high temperature and a high pressure due to the heat exchange in the heat exchanger 71 is supplied.
According to the expansion of the working fluid in the operation chamber 35, the expander portion 30 generates, namely, outputs mechanical energy (drive force). According to the drive force, the moveable scroll 32 orbits about the axis of the fixed scroll 31 (the rotation axis L of the rotary shaft 21) via the eccentric shaft 21a. The moveable scroll 32 is prevented from rotating by the anti-rotation mechanism 36, but is only permitted to orbit. The volumes of the operation chambers 35 are changed by the orbiting motion of the moveable scroll 32. When the rotary shaft 21 is rotated by the orbiting motion of the moveable scroll 32, the motor generator 20 is rotated to function as a power generator. At this time, the drive force of the motor generator 20 is converted into electric power, and the electric power is charged to a battery (not shown).
The working fluid that has been expanded and decompressed in the operation chambers 35 is discharged to the discharge chamber 44. Therefore, in the present embodiment, the discharge chamber 44 corresponds to a low-pressure chamber to which the working fluid that has been expanded and decompressed in the operation chambers is supplied. The working fluid that has been discharged to the discharge chamber 44 passes through the condenser 72 by way of the discharge port 44a and the third channel 70c to be liquidized. Then, the working fluid that has been liquidized in the condenser 72 is returned to the pump chamber 18 by way of the fourth channel 70d and the suction passage 12d.
As shown in
Then, as shown in
As shown in
Since the electric motor 60 is arranged in the discharge chamber 44, it is prevented from being exposed to the working fluid with a high temperature and a high pressure in the suction chamber 41 in which the valve portion 53 is arranged. Therefore, deterioration of the component parts of the electric motor 60 by the working fluid with a high temperature and a high pressure is limited. Also, in comparison to the case where the electric motor 60 is exposed to the working fluid with a high temperature and a high pressure, the cooling performance of the electric motor 60 is improved.
The above described embodiment has the following advantages.
(1) The electric motor 60 is arranged in the discharge chamber 44. Further, the expander portion 30 is provided with the drive shaft 61, which extends through the partition wall 42, and connects the electric motor 60 and the valve portion 53 with each other. When the drive shaft 61 is driven by the electric motor 60, the valve portion 53 is moved by the driving of the drive shaft 61 so that the first and the second subports 51 and 52 are selectively opened and closed. Therefore, the electric motor 60 is prevented from being exposed to the working fluid with a high temperature and a high pressure. The valve portion 53 is moved by driving the electric motor 60 to drive the drive shaft 61. Therefore, the reduction of the quality of the component parts of the electric motor 60 is limited, while the first and the second subports 51 and 52 are selectively opened and closed by the valve portion 53 by driving the electric motor 60 to move the valve portion 53.
(2) According to the present embodiment, since the electric motor 60 is prevented from being exposed to the working fluid with a high temperature and a high pressure, in comparison to the case where the electric motor 60 is exposed to the working fluid with a high temperature and a high pressure, the cooling performance of the electric motor 60 is improved.
(3) A part of the case 60b of the electric motor 60 extends through the housing 11 to be exposed to the outside of the housing 11. The through hole 60h is formed at a position of the case 60b exposed to the outside of the housing 11 so that the through hole 60h connects the inside of the case 60b with the outside of the housing 11. Accordingly, the pressure inside the case 60b is the same as the pressure outside the housing 11 so that it is not necessary to provide a sealing member between the lead 60e and the through hole 60h to seal the interface between the inside of the case 60b and the outside of the housing 11. Therefore, the number of parts is reduced.
(4) The worm gear 61g is attached to the distal end of the drive shaft 61. The worm gear 61g is meshed and engaged with the gear portion 53g of the valve portion 53. When the drive shaft 61 is rotated by the rotation force of the motor portion 60a, the valve portion 53 is moved via the worm gear 61g and the gear portion 53g. Accordingly, even if the valve portion 53 tends to vibrate, the position of the valve portion 53 is easily maintained by the engagement through meshing between the worm gear 61g and the gear portion 53g. Therefore, the vibration of the valve portion 53 is limited.
The above described embodiments may be modified as follows.
As shown in
As shown in
In the embodiment, the number of the subports is not particularly limited.
In the embodiment, as for the fluid from the source of exhaust heat, exhaust gas of the engine E may be used, for example.
In the embodiment, the electric motor 60 is adopted as an actuator. The configuration is not limited to this. For example, a fluid pressure cylinder that directly drives the drive shaft by fluid may be adopted. The valve portion, which selectively opens and closes the subports, may be moved by directly driving the drive shaft.
In the embodiment, the suction chamber 41 is used as a high-pressure chamber, and the discharge chamber 44 is used as a low-pressure chamber. However, a portion with a high pressure other than the suction chamber 41 may be used as a high-pressure chamber, and a portion with a low pressure other than the discharge chamber 44 may be used as a low-pressure chamber so that the valve portion 53 and the electric motor 60 may be provided therein, respectively.
Although the present invention is embodied by the complex fluid machine 10 installed in the Rankine cycle system 70, the configuration is not limited to this. The present invention may be embodied by a scroll expander that is used independently. The present invention may be embodied by a scroll expander in which a compressor and a clutch mechanism are provided integrally with each other to be installed on a refrigeration circuit.
Therefore, the present examples and embodiments are to be considered as illustrative and not restrictive and the invention is not to be limited to the details given herein, but may be modified within the scope and equivalence of the appended claims.
Number | Date | Country | Kind |
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2012-154423 | Jul 2012 | JP | national |