Scroll fluid machine, and method for processing scroll member

Abstract

Provided is a scroll fluid machine which is capable of inhibiting contact between tooth tip corners and tooth bottom corners. The present invention is provided with: a wall inclined portion (3b1) of which a facing surface has a distance to an end plate which continuously decreases from the outer circumferential side to the inner circumferential side; and an end plate inclined portion (5a1). Chamfered portions (8a) are provided to tooth tip corners (8) of a tooth tip of a wall (3b) which face tooth bottom corners (9) of bases of mating walls (5b). The chamfered portions (8a) have a shape which avoids contact with step parts (9a) which are formed at the tooth bottom, and which are adjacent to the tooth bottom corners (9).

Description

TECHNICAL FIELD

The present invention relates to a scroll fluid machine and a method for processing a scroll member.

BACKGROUND ART

In general, a scroll fluid machine is known, in which a fixed scroll member and an orbiting scroll member each having a spiral wall provided on an end plate mesh with each other so as to perform a revolution orbiting movement and a fluid is compressed or expanded.

As the scroll fluid machine, a so-called stepped scroll compressor which is described in PTL 1 is known. In the stepped scroll compressor, step portions are provided at positions of tooth tip surfaces and tooth bottom surfaces of spiral walls of a fixed scroll and an orbiting scroll in a spiral direction and a height on an outer peripheral side of each wall is higher than a height on an inner peripheral side thereof with each step portion as a boundary. The stepped scroll compressor is compressed (three-dimensionally compressed) not only in a circumferential direction of the wall but also in a height direction thereof, and thus, compared to a general scroll compressor (two-dimensional compression) which does not have the step portion, an amount of displacement increases, and thus, compressor capacity can increase.

CITATION LIST

Patent Literature

• [PTL 1] Japanese Unexamined Patent Application Publication No. 2015-55173

SUMMARY OF INVENTION

Technical Problem

However, in the stepped scroll compressor, there is a problem that fluid leakage in the step portion is large. In addition, there is a problem that stress concentrates on a base portion of the step portion and strength decreases.

Meanwhile, the inventors are studying to provide a continuously inclined portion instead of the step portion provided on the wall and the end plate.

However, processing of the inclined portion has a problem that difficulty is higher than that when a flat surface is processed. If processing accuracy of a tooth bottom corner of a base of the wall decreases, the tooth bottom corner comes into contact with a tooth tip corner of the wall facing the tooth bottom corner, and there is a concern that performance of the scroll fluid machine decreases.

In addition, for example, when a peripheral wall portion of the wall is processed by an end mill, a tooth bottom adjacent to the tooth bottom corner is also simultaneously processed. However, it is preferable to accurately process the tooth bottom which is a continuously inclined portion.

The present invention is made in consideration of the above-described circumstances, and an object thereof is to provide a scroll fluid machine and a method for processing a scroll member capable of preventing a contact between the tooth tip corner and the tooth bottom corner.

In addition, another object of the present invention is to provide a method for processing a scroll member capable of accurately processing the tooth bottom which is the continuously inclined portion.

Solution to Problem

In order to achieve the above-described objects, and a scroll fluid machine and a method for processing a scroll member of the present invention adopt the following means.

According to an aspect of the present invention, there is provided a scroll fluid machine including: a first scroll member in which a spiral first wall is provided on a first end plate; a second scroll member in which a spiral second wall is provided on a second end plate disposed to face the first end plate and the second wall meshes with the first wall such that the second scroll member performs a revolution orbiting movement relative to the first scroll member; and an inclined portion in which an inter-facing surface distance between the first end plate and the second end plate facing each other continuously decreases from outer peripheral sides of the first wall and the second wall toward inner peripheral sides thereof, in which in a tooth tip of the wall, a chamfered portion is provided at a tooth tip corner facing a tooth bottom corner of a base of a meshing wall.

The inclined portion is provided in which the inter-facing surface distance between the first end plate and the second end plate continuously decreases from outer peripheral side of the wall toward inner peripheral side thereof. Accordingly, as a fluid sucked from the outer peripheral side flows toward the inner peripheral side, the fluid not only is compressed by a decrease of a compression chamber according to a spiral shape of the wall but also is further compressed by a decrease of the inter-facing surface distance between the end plates.

Processing of the inclined portion has difficulty higher than that of processing of a flat surface, and thus, there is a concern that processing accuracy at the tooth bottom corner of the base of the wall decreases. If the processing accuracy at the tooth bottom corner decreases, there is a concern that the tooth tip corner facing the tooth bottom corner comes into contact with the tooth bottom corner and disadvantages are generated. Accordingly, the chamfered portion is provided at the tooth tip corner, and thus, the tooth tip corner is prevented from coming into contact with the tooth bottom corner. Accordingly, it is possible to suppress a decrease in performance of the scroll fluid machine.

In addition, in the scroll fluid machine of the present invention, the chamfered portion has a shape which avoids a contact with a step portion formed at the tooth bottom corner.

There is a limit in accuracy for the processing pitch when a tool is moved with respect to a workpiece, and thus, it is difficult to smoothly process the inclined portion. Accordingly, unless the processing of the tooth bottom and the processing of the peripheral wall surfaces of the walls provided on both sides of the tooth bottom are performed through one pass at a time, there is a concern that the step portion (height deviation) is generated at the tooth bottom corner.

For example, if the one peripheral wall surface of the wall and the tooth bottom adjacent to the one peripheral wall surface are processed and thereafter, the facing other peripheral wall surface in a state where the common tooth bottom is interposed therebetween and the tooth bottom adjacent to the other peripheral wall surface are processed, the processing step having at least two passes is performed. In this case, it is difficult to accurately match heights of the tooth bottoms between the two passes, and thus, the height of the tooth bottom is deviated, and the step portion occurs at the tooth bottom corner.

In addition, in a case where the one peripheral wall surface of the wall and the tooth bottom adjacent to the one peripheral wall surface are processed at a predetermined first processing pitch, the other peripheral wall surface of the wall and the tooth bottom adjacent to the other peripheral wall surface are processed at the same first processing pitch, and thereafter, only the tooth bottom is processed at a second processing pitch which is finer than the first processing pitch, the step portion corresponding to the first processing pitch coarser than the second processing pitch is generated on the tooth bottom adjacent to the tooth bottom corner.

As described above, if the step portion exists at the tooth bottom corner, there is a concern that the tooth tip corner comes into contact with the step portion and disadvantages are generated. Accordingly, the chamfered portion having the shape which avoids the contact with the step portion is provided at the tooth tip corner, and thus, the tooth tip corner is prevented from coming into contact with the step portion. Therefore, it is possible to suppress a decrease in efficiency of the scroll fluid machine.

In addition, the scroll fluid machine of the present invention further includes a wall flat portion which is provided on outermost peripheral portions and/or innermost peripheral portions of the first wall and the second wall and has a height which is not changed, an end plate flat portion which is provided on the first end plate and the second end plate and corresponds to the wall flat portion, in which the chamfered portion is provided at the tooth tip corner of the wall corresponding to the inclined portion, and the chamfered portion is not provided at the tooth tip corner of the wall flat portion.

It is difficult to process the inclined portion, and thus, as described above, the chamfered portion is provided at the tooth tip corner so as to avoid the contact with the tooth bottom corner.

Meanwhile, unlike the inclined portion, it is not difficult to process the flat portion, and thus, it is possible to secure the processing accuracy at the tooth bottom corner. Accordingly, the chamfered portion is not provided at the tooth tip corner of the wall flat portions. Therefore, the tooth tip corner of the wall flat portion has a shape obtained after processing the peripheral wall surface and the tooth tip surface of the wall and is a shape to which the chamfering is not applied. Accordingly, in the flat portion, the clearance between the tooth tip corner and the tooth bottom corner decreases, and leakage of the fluid can be made as small as possible.

In addition, according to another aspect of the present invention, a method for processing a scroll member including an end plate, a spiral wall provided on the end plate, and an inclined portion having a height which is continuously changed in a spiral direction from a tooth bottom of the wall to a tooth tip thereof, the method including: a first peripheral wall surface processing step of processing one peripheral wall surface of the wall and a tooth bottom adjacent the one peripheral wall surface; a second peripheral wall surface processing step of processing the other peripheral wall surface of the wall and a tooth bottom adjacent to the other peripheral wall surface; and a tooth bottom processing step of processing only a tooth bottom between the one peripheral wall surface and the other peripheral wall surface.

The difficulty in the processing of the inclined portion is higher than that in the processing of the flat portion. Accordingly, the step of processing each of the peripheral wall surfaces and the step of processing only the tooth bottom are separately performed, and thus, the peripheral wall surfaces and the tooth bottom are processed through three passes. Accordingly, it is possible to accurately process the tooth bottom which becomes the inclined portion.

In addition, preferably, the processing pitch of the tooth bottom processing step is finer than the processing pitch of the processing step of each peripheral wall surface so as to further accurately process the inclined portion of the tooth bottom.

In addition, preferably, the tooth tip of the inclined portion is processed at the processing pitch which is the same as that of the tooth bottom processing step.

Moreover, the method for processing a scroll member of the present invention further includes a chamfering processing step of forming a chamfered portion at a tooth tip corner of the wall.

The chamfered portion is processed at the tooth tip corner, and thus, it is possible to form the tooth tip which does not come into contact with the facing tooth bottom corner.

Advantageous Effects of Invention

The chamfered portion is provided at the tooth tip corner, and thus, the contact between the tooth tip corner and the tooth bottom corner is prevented, and thus, it is possible to suppress a decrease in performance of the scroll fluid machine.

Only the tooth bottom is processed in the step different from the step for processing the peripheral wall portion of the wall, and thus, it is possible to accurately process the tooth bottom which is a continuously inclined portion.

BRIEF DESCRIPTION OF DRAWINGS

FIGS. 1A and 1B show a fixed scroll and an orbiting scroll of a scroll compressor according to an embodiment of the present invention, FIG. 1A is a longitudinal section view, and FIG. 1B is a plan view when the fixed scroll is viewed from a wall side.

FIG. 2 is a perspective view showing the orbiting scroll of FIGS. 1A and 1B.

FIG. 3 is a plan view showing an end plate flat portion provided in the fixed scroll.

FIG. 4 is a plan view showing a wall flat portion provided in the fixed scroll.

FIG. 5 is a schematic view showing a wall which is displayed to extend in a spiral direction.

FIG. 6 is a partially enlarged view showing a region indicated by a reference numeral Z in FIG. 1B in an enlarged manner.

FIGS. 7A and 7B show a tip seal clearance of a portion shown in FIG. 6, FIG. 7A is a side view showing a state where the tip seal clearance relatively decreases, and FIG. 7B is a side view showing a state where the tip seal clearance relatively increases.

FIG. 8 is a longitudinal section view showing a cross section around a tooth tip of an inclined portion which is cut in a radial direction.

FIG. 9 is a longitudinal section view showing a modification example of FIG. 8.

FIGS. 10A and 10B show a modification example, FIG. 10A is a longitudinal section view showing a combination with a scroll which does not have a step portion, and FIG. 10B is a longitudinal section view showing a combination with a stepped scroll.

DESCRIPTION OF EMBODIMENTS

Hereinafter, an embodiment according to the present invention will be described with reference to the drawings.

In FIGS. 1A and 1B, a fixed scroll (first scroll member) 3 and an orbiting scroll (second scroll member) 5 of a scroll compressor (scroll fluid machine) 1 are shown. For example, the scroll compressor 1 is used as a compressor which compresses a gas refrigerant (fluid) which performs a refrigerating cycle of an air conditioner or the like.

Each of the fixed scroll 3 and the orbiting scroll 5 is a metal compression mechanism which is formed of an aluminum alloy or steel, and is accommodated in a housing (not shown). The fixed scroll 3 and the orbiting scroll 5 suck a fluid, which is introduced into the housing, from an outer peripheral side, and discharge the compressed fluid from a discharge port 3c positioned at a center of the fixed scroll 3 to the outside.

The fixed scroll 3 is fixed to the housing, and as shown in FIG. 1A, includes an approximately disk-shaped end plate (first end plate) 3a, and a spiral wall (first wall) 3b which is erected on one side surface of the end plate 3a. The orbiting scroll 5 includes an approximately disk-shaped end plate (second end plate) 5a and a spiral wall (second wall) 5b which is erected on one side surface of the end plate 5a. For example, a spiral shape of each of the walls 3b and 5b is defined by using an involute curve or an Archimedes curve.

The fixed scroll 3 and the orbiting scroll 5 are assembled to each other such that centers thereof are separated from each other by an orbiting radius p, the walls 3b and 5b mesh with each other with phases deviated from each other by 180°, and a slight clearance (tip clearance) in a height direction is provided between tooth tips and tooth bottoms of the walls 3b and 5b of both scrolls. Accordingly, a plurality pairs of compression chambers which are formed to be surrounded by the end plates 3a and 5a and the walls 3b and 5b are symmetrically formed about a scroll center between both scrolls 3 and 5. The orbiting scroll 5 performs a revolution orbiting movement around the fixed scroll 3 by a rotation prevention mechanism such as an Oldham ring (not shown).

As shown in FIG. 1A, an inclined portion is provided, in which an inter-facing surface distance L between both end plates 3a and 5a facing each other continuously decrease from an outer peripheral side of each of the spiral walls 3b and 5b toward an inner peripheral side thereof.

As shown in FIG. 2, in the wall 5b of the orbiting scroll 5, a wall inclined portion 5b1 whose height continuously decreases from an outer peripheral side toward an inner peripheral side is provided. In a tooth bottom surface of the fixed scroll 3 facing a tooth tip of the wall inclined portion 5b1, an end plate inclined portion 3a1 (refer to FIG. 1A) which is inclined according to an inclination of the wall inclined portion 5b1 is provided. A continuously inclined portion is formed by the wall inclined portion 5b1 and the end plate inclined portion 3a1. Similarly, a wall inclined portion 3b1 whose height is continuously inclined from the outer peripheral side toward the inner peripheral side is provided on the wall 3b of the fixed scroll 3, and an end plate inclined portion 5a1 facing a tooth tip of the wall inclined portion 3b1 is provided on the end plate 5a of the orbiting scroll 5.

In addition, the meaning of the continuity in the inclined portion in the present embodiment is not limited to a smoothly connected inclination but also includes an inclined portion in which small step portions inevitably generated during processing are connected to each other in a stepwise fashion and the inclined portion is continuously inclined as a whole. However, the inclined portion does not include a large step portion such as a so-called stepped scroll.

Coating is applied to the wall inclined portions 3b1 and 5b1 and/or the end plate inclined portions 3a1 and 5a1. For example, the coating includes manganese phosphate processing, nickel phosphorus plating, or the like.

As shown in FIG. 2, wall flat portions 5b2 and 5b3 each having a constant height are respectively provided on the innermost peripheral side and the outermost peripheral side of the wall 5b of the orbiting scroll 5. Each of the wall flat portions 5b2 and 5b3 is provided over a region of 180° around a center O2 (refer to FIG. 1A) of the orbiting scroll 5. Wall inclined connection portions 5b4 and 5b5 which become curved portions are respectively provided at positions at which the wall flat portions 5b2 and 5b3 and the wall inclined portion 5b1 are connected to each other.

Similarly, in the tooth bottom of the end plate 5a of the orbiting scroll 5, end plate flat portions 5a2 and 5a3 each having a constant height are provided. Each of the end plate flat portions 5a2 and 5a3 is provided over a region of 180° around the center of the orbiting scroll 5. End plate inclined connection portions 5a4 and 5a5 which become curved portions are respectively provided at positions at which the end plate flat portions 5a2 and 5a3 and the end plate inclined portion 5a1 are connected to each other.

As shown by hatching in FIGS. 3 and 4, similarly to the orbiting scroll 5, in the fixed scroll 3, end plate flat portions 3a2 and 3a3, wall flat portions 3b2 and 3b3, end plate inclined connection portions 3a4 and 3a5, and wall inclined connection portions 3b4 and 3b5 are provided.

FIG. 5 is a schematic view showing the walls 3b and 5b which are displayed to extend in a spiral direction. As shown in FIG. 5, the wall flat portions 3b2 and 5b2 on the innermost peripheral side are provided over a distance D2, and the wall flat portions 3b3 and 5b3 on the outermost peripheral side are provided over a distance D3. Each of the distance D2 and the distance D3 is a length corresponding to the region which becomes 180° around each of the centers O1 and O2 of the respective scrolls 3 and 5. The wall inclined portions 3b1 and 5b1 are provided over the distance D1 between the wall flat portions 3b2 and 5b2 on the innermost peripheral side and the wall flat portions 3b3 and 5b3 on the outermost peripheral side. If a height difference between each of the wall flat portions 3b2 and 5b2 on the innermost peripheral side and each of the wall flat portions 3b3 and 5b3 on the outermost peripheral side is defined as h, an inclination of each of the wall inclined portions 3b1 and 5b1 is represented by the following Expression.φ=tan⁻¹(h/D1)  (1)

In this way, the inclination φ of the inclined portion is constant in a circumferential direction in which each of the spiral walls 3b and 5b extends.

FIG. 6 is a partially enlarged view showing a region indicated by a reference numeral Z in FIG. 1B in an enlarged manner. As shown FIG. 6, a tip seal is provided in the tooth tip of the wall 3b of the fixed scroll 3. The tip seal 7 is formed of a resin and comes into contact with the tooth bottom of the end plate 5a of the facing orbiting scroll 5 so as to seal a fluid. The tip seal 7 is accommodated in a tip seal groove 3d which is formed on the tooth tip of the wall 3b in the circumferential direction. A compressed fluid enters the tip seal groove 3d, presses the tip seal 7 from a rear surface thereof to push the tip seal 7 toward the tooth bottom side, and thus, the tip seal 7 comes into contact with the facing the tooth bottom. In addition, a tip seal is also provided in the tooth tip of the wall 5b of the orbiting scroll 5.

As shown in FIGS. 7A and 7B, a height Hc of the tip seal 7 in the height direction of the wall 3b is constant in the circumferential direction.

If both the scrolls 3 and 5 perform the revolution orbiting movement relative to each other, the positions of the tooth tip and the tooth bottom are relatively deviated by an orbiting radius (orbiting radius ρ×2). In the inclined portion, the tip clearance between the tooth tip and the tooth bottom is changed due to the positional deviation between the tooth tip and the tooth bottom. For example, in FIG. 7A, a tip clearance T decreases, and in FIG. 7B, the tip clearance T increases. Even when the tip clearance T is changed by an orbiting movement, the tip seal 7 is pressed toward the tooth bottom side of the end plate 5a by the compressed fluid from the rear surface, and the tip seal 7 can follow the tooth bottom so as to seal the tooth bottom.

FIG. 8 is a longitudinal section view showing a cross section around the tooth tip which is cut in a radial direction at a predetermined position of the wall inclined portion 3b1 of the fixed scroll 3. In addition, a cross section around the tooth tip of the wall inclined portion 5b1 of the orbiting scroll 5 which is cut in the radial direction also has a similar shape. Accordingly, hereinafter, only a relationship between the tooth tip of the wall inclined portion 3b1 of the fixed scroll 3 and the tooth bottom of the end plate inclined portion 5a1 of the orbiting scroll 5 facing the tooth tip will be described.

As shown in FIG. 8, the tooth tip of the wall 3b and the tooth bottom of the end plate 5a are disposed so as to face each other. The tip seal 7 received in the tip seal groove 3d is disposed on the tooth tip of the wall 3b. The tip seal 7 is pressed toward the tooth bottom side (lower side in FIG. 8) by a pressure of the fluid which has entered the rear surface of the tip seal 7. The wall 3b is positioned around one wall 5bR (right side in FIG. 8) and is sealed so as to close the compression chamber at this position. The wall 3b is separated from the other wall 5bL (left side in FIG. 8) and the compression chamber is formed therebetween.

Chamfered portions 8a which are chamfered in a C shape are provided at both tooth tip corners 8 of the wall inclined portion 3b1. Each of the chamfered portions 8a is provided over a region corresponding to the wall inclined portion 3b1 continued in the spiral direction. In addition, the chamfered portion 8a is chamfered in an R shape and may be chamfered in any shape as long as a protruding angular shape is removed.

The chamfered portion 8a is not provided on the flat portions 3b2 and 3b3. That is, the tooth tip corner in each of the flat portions 3b2 and 3b3 has a shape after processing the peripheral wall surface and the tooth tip surface of the wall 3b and has a shape which is not subjected to chamfering processing, for example, has a corner portion set to approximately 90°.

The chamfered portion 8a has a shape which does not contact with a step portion 9a existing at a tooth bottom corner 9 adjacent to the base of the wall 5b of the orbiting scroll 5. For example, in the C chamfering of the chamfered portion 8a, C is 0.1 to 0.5.

The step portion 9a positioned at the tooth bottom corner 9 is inevitably formed by processing the end plate inclined portion 5a1. This is because processing of forming an inclined surface on the tooth bottom of the end plate 5a is more difficult than a case of processing a flat surface. The end plate inclined portion 5a1 is processed by a processing step having the following three passes.

First, in first pass processing, a peripheral wall surface of one wall 5bR and a tooth bottom adjacent to the peripheral wall surface are processed by an end mill (first peripheral wall surface processing). As a first processing pitch p1, a processing pitch in this step is given as a command program of a Numerical Control (NC) machine tool. In this case, a diameter of the end mill is defined as De and is a dimension which is slightly smaller than that of the tooth bottom width Tg.

Next, in processing of a second pass, a peripheral wall surface of the other wall 5bL and a tooth bottom adjacent to the peripheral wall surface are processed by an end mill (second peripheral wall surface processing step). A processing pitch in this step is the first processing pitch p1 which is the same as that of the first pass. The diameter of the end mill is the diameter De which is the same as that of the first pass.

Finally, in processing of a third pass, only a center tooth bottom between the peripheral wall surface of the one wall 5bR and the peripheral wall surface of the other wall 5bL is processed (tooth bottom processing step). As a processing pitch in this step, a second processing pitch p2, which is finer than the first processing pitch p1 of the first pass and the second pass, is used. Accordingly, an inclination of a tooth bottom surface is formed as smoothly as possible. The diameter of the end mill is smaller than the tooth bottom width Tg, and for example, as the diameter of the end mill, the diameter De which is the same as those of the first pass and the second pass is used.

As described above, according to the processing step having the three passes, the end plate inclined portion 5a1 and the peripheral wall surface of the wall 5b adjacent to the end plate inclined portion 5a1. In this case, the second processing pitch p2 used in the processing of the third pass of processing the tooth bottom is finer than the first processing pitch p1 of each of the first and second passes, the step portions 9a remain on the tooth bottom corners 9 on both sides on which the processing of the third pass is not performed.

If it is assumed that the processing of the third pass is performed along the center of the tooth bottom width, a width Sw of the step portion 9a becomes (Tg−De)/2.

A height Sh of the step portion 9a is a dimension due to a difference between the first processing pitch p1 and the second processing pitch p2, and for example, becomes several μmn to several tens μm. The step portion 9a is generated by a difference (processing error) between cutting edge heights (in a vertical direction in FIG. 8) of the end mill at the time of the processing of the first pass and the second pass and the cutting edge height of the end mill at the time of the processing of the third pass.

The processing of the wall inclined portion 3b1 which is the tooth tip of the wall 3b is performed using the second processing pitch p2 which is the same as that of the processing of the third pass.

Thereafter, removal processing is performed so as to form the chamfered portion 8a at each tooth tip corner 8 (chamfering processing step).

The above-described scroll compressor 1 is operated as follows.

The orbiting scroll 5 performs the revolution orbiting movement around the fixed scroll 3 by a drive source such as an electric motor (not shown). Accordingly, the fluid is sucked from the outer peripheral sides of the respective scrolls 3 and 5, and the fluid is taken into the compression chambers surrounded by the respective walls 3b and 5b and the respective end plates 3a and 5a. The fluid in the compression chambers is sequentially compressed while being moved from the outer peripheral side toward the inner peripheral side, and finally, the compressed fluid is discharged from a discharge port 3c formed in the fixed scroll 3. When the fluid is compressed, the fluid is compressed in the height directions of the walls 3b and 5b in the inclined portions formed by the end plate inclined portions 3a1 and 5a1 and the wall inclined portions 3b1 and 5b1, and thus, the fluid is three-dimensionally compressed.

According to the present embodiment, the following operational effects are exerted.

The processing of the inclined portion has difficulty higher than that of the processing of the flat surface, and thus, there is a concern that processing accuracy at the tooth bottom corner 9 of the base of the wall 5b decreases. If the processing accuracy at the tooth bottom corner 9 decreases, there is a concern that the tooth tip corner 8 of the wall 3b facing the tooth bottom corner 9 comes into contact with the tooth bottom corner 9. Accordingly, the chamfered portion 8a is provided at the tooth tip corner 8, and thus, the tooth tip corner 8 is prevented from coming into contact with the tooth bottom corner 9. Accordingly, it is possible to suppress a decrease in performance of the scroll compressor 1.

There is a limit in accuracy for the processing pitch when the end mill (tool) is moved with respect to a workpiece, and thus, it is difficult to smoothly process the inclined portion. Accordingly, unless the processing of the tooth bottom and the processing of the peripheral wall surfaces of the walls 5b provided on both sides of the tooth bottom are performed through one pass at a time, there is a concern that a step portion (height deviation) is generated in the tooth bottom adjacent to the tooth bottom corner 9.

In the present embodiment, the peripheral wall surface of the one wall 5bR and the tooth bottom portion adjacent to the peripheral wall surface are processed at the first processing pitch p1, the peripheral wall surface of the other wall 5bL and the tooth bottom adjacent to the peripheral wall surface are processed at the first processing pitch p1, and thereafter, only the center tooth bottom is processed at the second processing pitch p2 which is finer than the first processing pitch p1. In this case, the step portion 9a corresponding to the first processing pitch p1 coarser than the second processing pitch p2 is generated on the tooth bottom adjacent to the tooth bottom corner 9.

Accordingly, the chamfered portion 8a having the shape which avoids the contact with the step portion 9a is provided at the tooth tip corner 8 of the wall 3b, and thus, the tooth tip corner 8 is prevented from coming into contact with the step portion 9a.

The flat portion is not difficult to be processed unlike the inclined portion, and thus, the processing accuracy of the tooth bottom corner 9 can be secured. Accordingly, the chamfered portion 8a is not provided at the tooth tip corner 8 of each of the wall flat portions 3b2, 3b3, 5b2, and 5b3. That is, the tooth tip corner 8 of each of the wall flat portions 3b2, 3b3, 5b2, and 5b3 has the shape obtained after processing the peripheral wall surface and the tooth tip surface of each of the wall 3b and 5b and is a shape to which the chamfering is not applied. Accordingly, in each of the flat portions 3b2, 3b3, 5b2, and 5b3, the clearance between the tooth tip corner 8 and the tooth bottom corner 9 decreases, and leakage of the compressed fluid can be made as small as possible.

The step of processing each of the peripheral wall surfaces of the walls 5bR and 5bL and the step of processing only the tooth bottom are separately performed, and thus, the peripheral wall surfaces and the tooth bottom are processed through three passes. Accordingly, it is possible to accurately process the tooth bottom which becomes the inclined portion.

In addition, in the present embodiment, the configuration is described in which the chamfered portion 8a is provided at the tooth tip corner 8 so as to avoid the contact with the step portion 9a generated in the case where the tooth bottom is processed by the processing of the three passes. However, as shown in FIG. 9, the present invention can be applied to a step portion 9a′ generated in a case where the tooth bottom is processed by processing of two passes.

A tooth bottom of the end plate 5a shown in FIG. 9 is processed by two passes as follows.

First, in processing of a first pass, the peripheral wall surface of one wall 5bR and the tooth bottom adjacent to the peripheral wall surface are processed by an end mill.

Next, in processing of a second pass, the peripheral wall surface of the other wall 5bL and the tooth bottom adjacent to the peripheral wall surface are processed by the end mill. In this case, the formed tooth bottom becomes a final shape. In the second pass, the processing pitch may use the second processing pitch p2 which is smaller than the first processing pitch p1 of the first pass, or may use the first processing pitch p1.

If the processing of the two passes is performed, as described above, the step portion 9a is inevitably generated by the difference between the processing pitches or the difference (processing error) between the cutting edge heights of the end mill at the time of the processing of the first pass and the second pass.

In order to avoid the contact with the step portion 9a′, a chamfered portion 8a′ is provided at the tooth tip corner 8 of the wall 3b. Accordingly, it is possible to avoid the contact with the step portion 9a generated by the processing of the two passes, and thus, it is possible to suppress the decrease in the performance of the scroll compressor 1.

In addition, in the present embodiment, the end plate inclined portions 3a1 and 5a1 and the wall inclined portions 3b1 and 5b1 are provided on both scrolls 3 and 5. However, the end plate inclined portions 3a1 and 5a1 and the wall inclined portions 3b1 and 5b1 may be provided at any one of both scrolls 3 and 5.

Specifically, as shown in FIG. 10A, in a case where the wall inclined portion 5b1 is provided on the one wall (for example, orbiting scroll 5) and the end plate inclined portion 3a1 is provided on the other end plate 3a, the other wall and the one end plate 5a may be flat.

In addition, as shown in FIG. 10B, it may be combined with a stepped shape of the related art, that is, it may be combined with a shape in which a step portion is provided on the end plate 5a of the orbiting scroll 5 while the end plate inclined portion 3a1 is provided on the end plate 3a of the fixed scroll 3.

In the present embodiment, the wall flat portions 3b2, 3b3, 5b2, and 5b3 and the end plate flat portions 3a2, 3a3, 5a2, and 5a3 are provided. However, the flat portions on the inner peripheral side and/or the outer peripheral side may be omitted, and the inclined portion may be provided so as to extend to the entire walls 3b and 5b.

In the present embodiment, the scroll compressor is described. However, the present invention can be applied to a scroll expander which is used as an expander.

REFERENCE SIGNS LIST

• • 1: scroll compressor (scroll fluid machine)
  • 3: fixed scroll (first scroll member)
  • 3 a: end plate (first end plate)
  • 3 a 1: end plate inclined portion
  • 3 a 2: end plate flat portion (inner peripheral side)
  • 3 a 3: end plate flat portion (outer peripheral side)
  • 3 a 4: end plate inclined connection portion (inner peripheral side)
  • 3 a 5: end plate inclined connection portion (outer peripheral side)
  • 3 b: wall (first wall)
  • 3 b 1: wall inclined portion
  • 3 b 2: wall flat portion (inner peripheral side)
  • 3 b 3: wall flat portion (outer peripheral side)
  • 3 b 4: wall inclined connection portion (inner peripheral side)
  • 3 b 5: wall inclined connection portion (outer peripheral side)
  • 3 c: discharge port
  • 3 d: tip seal groove
  • 5: orbiting scroll (second scroll member)
  • 5 a: end plate (second end plate)
  • 5 a 1: end plate inclined portion
  • 5 a 2: end plate flat portion (inner peripheral side)
  • 5 a 3: end plate flat portion (outer peripheral side)
  • 5 a 4: end plate inclined connection portion (inner peripheral side)
  • 5 a 5: end plate inclined connection portion (outer peripheral side)
  • 5 b: wall (second wall)
  • 5 b 1: wall inclined portion
  • 5 b 2: wall flat portion (inner peripheral side)
  • 5 b 3: wall flat portion (outer peripheral side)
  • 5 b 4: wall inclined connection portion (inner peripheral side)
  • 5 b 5: wall inclined connection portion (outer peripheral side)
  • 7: tip seal
  • 8: tooth tip corner
  • 8 a: chamfered portion
  • 9: tooth bottom corner
  • 9 a: step portion
  • De: end mill distance
  • L: inter-facing surface distance
  • T: tip clearance
  • Tg: tooth bottom width
  • φ: inclination

Claims

1. A scroll fluid machine comprising: a first scroll member in which a spiral first wall is provided on a first end plate; anda second scroll member in which a spiral second wall is provided on a second end plate disposed to face the first end plate and the spiral second wall meshes with the spiral first wall such that the second scroll member performs a revolution orbiting movement relative to the first scroll member,wherein a first wall flat portion is provided each on an outermost peripheral portion and an innermost peripheral portion of the spiral first wall, the first wall flat portion having a height which is not changed, and a second end plate flat portion is provided on the second end plate so as to correspond to each of the first wall flat portion,wherein a first wall inclined portion is provided over a region between the first wall flat portion provided on the outermost peripheral portion and the first wall flat portion provided on the innermost peripheral portion, the spiral first wall inclined portion having a height which continuously decreases from an outer peripheral side toward an inner peripheral side thereof,wherein a second end plate inclined portion is provided over a region between the second end plate flat portion provided on the outermost peripheral portion and the second end plate flat portion provided on the innermost peripheral portion, the second end plate inclined portion having a tooth bottom surface which faces a tooth tip of the spiral first wall inclined portion and is inclined according to an inclination of the first wall inclined portion, andwherein in a tooth tip of the spiral first wall, a chamfered portion is provided at a tooth tip corner facing a tooth bottom corner of a base of a meshing wall the second wall meshing with the spiral first wall.

2. The scroll fluid machine according to claim 1, wherein the chamfered portion has a shape which avoids a contact with a step portion formed at the tooth bottom corner adjacent to the base of the second wall.

3. The scroll fluid machine according to claim 2, wherein the chamfered portion is provided at the tooth tip corner of the first wall corresponding to the second end plate inclined portion, andwherein the chamfered portion is not provided at the tooth tip corner of the first wall flat portion.

4. The scroll fluid machine according to claim 1, wherein the chamfered portion is provided at the tooth tip corner of the first wall corresponding to the second end plate inclined portion, andwherein the chamfered portion is not provided at the tooth tip corner of the first wall flat portion.

5. The scroll fluid machine according to claim 1, wherein a second wall flat portion is provided each on an outermost peripheral portion and an innermost peripheral portion of the second wall, the second wall flat portion having a height which is not changed, and a first end plate flat portion is provided on the first end plate so as to correspond to each of the second wall flat portion,wherein a second wall inclined portion is provided over a region between the second wall flat portion provided on the outermost peripheral portion and the second wall flat portion provided on the innermost peripheral portion, the second wall inclined portion having a height which continuously decreases from an outer peripheral side toward an inner peripheral side thereof, andwherein a first end plate inclined portion is provided over a region between the first end plate flat portion provided on the outermost peripheral portion and the first end plate flat portion provided on the innermost peripheral portion, the first end plate inclined portion having a tooth bottom surface which faces a tooth tip of the second wall inclined portion and is inclined according to an inclination of the second wall inclined portion.

6. A method for processing a scroll member including an end plate, a spiral wall provided on the end plate, wherein a wall flat portion is provided each on an outermost peripheral portion and an innermost peripheral portion of the spiral wall, the wall flat portion having a height which is not changed, and an end plate flat portion is provided on the end plate so as to correspond to each of the wall flat portion,wherein a wall inclined portion is provided over a region between the wall flat portion provided on the outermost peripheral portion and the wall flat portion provided on the innermost peripheral portion, the wall inclined portion having a height which continuously decreases from an outer peripheral side toward an inner peripheral side thereof, andwherein an end plate inclined portion is provided over a region between the end plate flat portion provided on the outermost peripheral portion and the end plate flat portion provided on the innermost peripheral portion, the end plate inclined portion having a tooth bottom surface which faces a tooth tip of the wall inclined portion and is inclined according to an inclination of the wall inclined portion,the method comprising:a first peripheral wall surface processing step of processing one peripheral wall surface of the spiral wall and a tooth bottom adjacent the one peripheral wall surface;a second peripheral wall surface processing step of processing the other peripheral wall surface of the spiral wall and a tooth bottom adjacent to the other peripheral wall surface; anda tooth bottom processing step of processing only a tooth bottom between the one peripheral wall surface and the other peripheral wall surface.

7. The method for processing a scroll member according to claim 6, further comprising: a chamfering processing step of forming a chamfered portion at a tooth tip corner of the spiral wall.