This application claims the priority of Japanese Patent Application No. JP 2011-013572, filed Jan. 26, 2011, the disclosure of which is expressly incorporated by reference herein in its entirety.
1. Field of the Invention
The present invention relates to a scroll fluid machine, which is used as a compressor, for example.
2. Description of the Related Art
Generally in the scroll fluid machine, deformation is caused in the wrap parts of a fixed scroll and an orbiting scroll due to compression heat of a fluid, so that the wrap parts of the fixed scroll and the orbiting scroll come into contact with each other to cause lowering of reliability due to abrasion and generation of noise.
JP-A No. 2003-97462 discloses a scroll fluid machine, which prevents contact by making smaller the wrap tooth thickness on the cooling air downstream side rising to a high temperature and largely deformed, and enlarging a clearance between the wrap parts.
JP-A No. 2008-51034 discloses a scroll fluid machine, in which an inner peripheral side groove, an outer peripheral groove and a communicating groove are formed in a sliding surface on the outer peripheral part of a fixed scroll with an orbiting scroll.
In the scroll fluid machine described in JP-A No. 2003-97462, since a flange of the fixed scroll is fastened to a casing, a fixed scroll end plate is bent due to thermal expansion and the wrap inclines inwards. This deformation is largest on the outermost peripheral side integrated with the flange, so machining for preventing contact between the wraps should be made larger as compared with the inner peripheral side. This machining is decided depending on the maximum deformation amount at the highest temperature when the compressor is continuously operated approximately at the maximum allowable working pressure. Consequently the clearance between the wraps is large in an operation mode in which the wraps do not reach the assumed highest temperature such as the operation immediately after starting of the compressor and the intermittent operation of repeating the operation and the stop, so that it is impossible to maintain the compression efficiency.
In the scroll fluid machine described in JP-A No. 2008-51034, a projecting part is not formed on the back of the inner peripheral side groove, an outer peripheral side groove and the communicating groove formed in the sliding surface of the outer peripheral part of the fixed scroll with the orbiting scroll. Consequently when the fixed scroll end plate is thermally expanded, deformation due to the thermal expansion cannot be absorbed in the flange part, so that the wrap inclines inwards to come into contact with a wrap part of the orbiting scroll. Therefore, in order to secure the reliability, for example, machining for preventing the wrap contact as in JP-A No. 2003-97462 is needed, and it is impossible to maintain the compression efficiency.
The present invention has been made in the light of the above problem and it is an object of the present invention to provide a scroll fluid machine, which is improved in reliability while the compression efficiency is maintained by preventing a fixed scroll and an orbiting scroll from coming into contact with each other without increasing a clearance between wrap parts of both scrolls.
In order to address the above-mentioned object, according to one aspect of the invention, there is provided a scroll fluid machine including: a casing; a fixed scroll having an end plate, a spiral wrap part provided on the end plate, and a flange provided outside the wrap part and fitted to the casing; and an orbiting scroll having an end plate and a spiral wrap part provided on the end plate with a plurality of compression chambers formed in a space up to the wrap part of the fixed scroll, which is provided to perform an orbiting motion, wherein the flange is provided with a deformation absorbing part which absorbs deformation due to thermal expansion of the end plate.
According to the present invention, it is possible to provide a scroll fluid machine, which is improved in reliability while the compression efficiency is maintained by preventing a fixed scroll and an orbiting scroll from coming into contact with each other without increasing a clearance between wrap parts of both scrolls.
These and other features of the present invention will become readily apparent when considered in reference to the following detailed description when taken in conjunction with the accompanying drawings.
Preferred embodiments of the invention will be described in detail based on the followings, wherein:
As a scroll fluid machine according to the embodiments of the present invention, a scroll air compressor is taken as an example and will be described in detail according to the attached drawings.
The first embodiment of the present invention will now be described with reference to
A sectional view of a scroll fluid machine according to the first embodiment is shown in
A casing 1 of a scroll air compressor is formed cylindrical and a driving shaft 15 mentioned later is rotatably supported in the interior thereof.
The fixed scroll 2 provided on the opening side of the casing 1 is, as shown in
In this case, the wrap part 4 is wound spirally with about three turns from the inside diameter side toward the outside diameter side, for example, when the innermost diameter end is taken as the winding start end and the outermost diameter end is taken as the winding end. A tooth crest of the wrap part 4 is separated from the bottom land of an end plate 9 of an orbiting scroll 8, which is a counterpart, by a fixed axial dimension.
The tooth crest of the wrap part 4 is provided with a seal groove 4A along the winding direction of the wrap part 4, and a tip seal 7 as a sealing member brought into sliding contact with the end plate 9 of the orbiting scroll 8 is provided in the seal groove 4A. Further the outer peripheral wall part 5 is substantially circular and opened to the end face of the fixed scroll 2. The outer peripheral wall part 5 is disposed on the outside diameter side of a wrap part 10 in order to avoid interference with the wrap part 10 of the orbiting scroll 8.
The orbiting scroll 8 provided to perform orbiting motion in the casing 1 is generally constituted by a substantially circular end plate 9 disposed opposite to the end plate 3 of the fixed scroll 6, a spiral wrap part 10 erected at the bottom land which is the surface of the end plate 9, a plurality of cooling fins 11 projected on the back of the end plate 9, and a back plate 12 located at the tip sides of the cooling fins 11 and fixed.
In this case, the wrap part 10 is formed spiral with about three turns substantially similarly to the wrap part 4 of the fixed scroll 2. The tooth crest of the wrap part 10 is separated from the bottom land of the end plate 3 of the fixed scroll 2 as the counterpart by a fixed axial dimension. The tooth crest of the wrap part 10 is provided with a seal groove 10A along the winding direction of the wrap part 10, and a tip seal 13 as a sealing member brought into sliding contact with the end plate 3 of the fixed scroll 2 is provided in the seal groove 10A.
A cylindrical boss part 14 rotatably connected to a crank part 15A of the driving shaft 15 through a swivel bearing or the like is integrally formed on the center side of the rear plate 12. At one end side of the driving shaft 15, a pulley 15B is provided to locate on the outside of the casing 1, and the pulley 15B is connected to the output side of an electric motor as a driving source, for example, through a belt (both are not shown). Thus, the driving shaft 15 is driven in rotation by the electric motor or the like, thereby causing the orbiting scroll 8 to perform orbiting motion to the fixed scroll 2.
A cooling fan 16 is fitted to the pulley 15B using a bolt or the like, and the cooling fan 16 generates cooling air in a fan casing 17. Thus, as shown in
Further, three auxiliary cranks 18 (only one is shown), for example, for preventing rotation of the orbiting scroll 8 are provided between the outside diameter side of the rear plate 12 and the casing 1.
A plurality of compression chambers 19 provided between the fixed scroll 2 and the orbiting scroll 8 are sequentially formed extending from the outside diameter side to the inside diameter side to locate between the wrap parts 4, 10, and kept air-tight by the tip seals 7, 13. Each compression chamber 19 is continuously reduced between the wrap parts 4, 10 while moving from the outside diameter sides to the inside diameter sides of the wrap parts 4, 10 when the orbiting scroll 8 performs orbiting motion in the forward direction.
Thus, external air is sucked from a suction opening 20 mentioned later into the compression chamber 19A among the compression chambers 19 that is located at the most outside diameter side, and the air is compressed before it reaches the compression chamber 19B located at the most inside diameter side to become compressed air. The compressed air is delivered from a discharge opening 22, and stored in an external storage tank (not shown).
The suction opening 20 provided on the outside diameter side of the fixed scroll 2 is opened extending from the outside diameter side of the end plate 3 to the outer peripheral wall part 5 to communicate with the compression chamber 19A located at the most outside diameter side. The suction opening 20 is located at the outside diameter side of the wrap part 10 of the orbiting scroll 8 in the end plate 3 of the fixed scroll 2, and opened within a range where the tip seal 13 is not brought into sliding contact (a non-sliding range). The suction opening 20 sucks the air at atmospheric pressure, for example, through a suction filter 21 into the compression chamber 19A located at the most outside diameter side.
The suction opening 20 may be configured to suck the pressurized air. In this case, the suction filter 21 may be removed and the suction opening 20 may be connected to piping supplied with the pressurized air.
The discharge opening 22 provided on the inside diameter side (the center side) of the end plate 3 of the fixed scroll 2 communicates with the compression chamber 19B located at the most inside diameter side to discharge the compressed air in the compression chamber 19B to the outside.
A flange 24 located on the outer peripheral side from the wrap part 4 fixes the fixed scroll 2 to the casing 1.
A face seal groove 25 provided in the end face of the fixed scroll 2 confronting the end plate 9 of the orbiting scroll 8 is located on the outside diameter side of the outer peripheral wall part 5 and formed annularly to surround the outer peripheral wall part 5. An annular face seal 26 is fitted in the face seal groove 25. The face seal 26 air-tightly seals between the end face of the fixed scroll 2 and the end plate 9 of the orbiting scroll 8, thereby preventing the air sucked in the outer peripheral wall part 5 from leaking between them.
A recessed groove 27 provided in a face of the flange 24 of the fixed scroll 2 that is opposite to the orbiting scroll 8 is provided inside a part to which the casing 1 is fitted. A projecting part 28 is provided on the back of the recessed groove 27. The recessed groove 27 and the projecting part 28 constitute a deformation absorbing part for absorbing deformation due to thermal expansion of the end plate 3, thereby preventing such a deformation that the most outside diameter part of the wrap part 4 inclines toward the inner periphery side.
The scroll air compressor according to the present embodiment is configured as described above, and the operation of the scroll air compressor will now be described.
First, when the driving shaft 15 is driven in rotation by the driving source (not shown) such as an electric motor, the orbiting scroll 8 performs orbiting motion around the axis O-O of the driving shaft 15 in the state of being prevented from rotation by a rotation preventing mechanism, and the compression chambers 19 partitioned between the wrap part 4 of the fixed scroll 2 and the wrap part 10 of the orbiting scroll 8 are continuously reduced. Thus, the air sucked from the suction opening 20 of the fixed scroll 2 can be delivered as the compressed air from the discharge opening 20 of the fixed scroll 2 toward the external tank (not shown) while being compressed in the respective compression chambers 19 sequentially.
The deformation of the fixed scroll 2 due to heat generated by the compressing operation will be described using
As shown in
In the case where only the recessed groove is provided in the flange 24 and the projecting part is not provided as shown in
Then, according to the present embodiment, as shown in
The recessed groove 27 and the projecting part 28 are, as shown in
A second embodiment of the present invention will be described using
Further, in the present embodiment, the cooling air, which is generated by a cooling fan 16 and has reached the rear of the fixed scroll along a duct or the like in a fan casing 17 flows along the inclined part 23 smoothly connecting the back of the end plate 3 and the flange part 24 as shown in
On the other hand, in the structure shown in
In the fixed scroll 2 of the structure without the inclined part 23, a vortex is generated at the step part between the rear part of the end plate 3 and the flange 24, and as can be seen from the upper diagram of
Therefore, in the present embodiment, the deformation of the fixed scroll 2 due to heat generated by the compression operation is decreased and bracing is decreased by the end plate 3 and the flange 24, so that the above machining for preventing contact between the wraps can be further reduced. Therefore, the performance of the compressor can be improved even in the operation mode in which the wraps 4, 10 do not reach the assumed highest temperature.
Further, as shown in
A third embodiment of the present invention will be described using
As shown in
Furthermore, the inclined part 23 is formed by another member, whereby in a product using the same fixed scroll and different in output, it is possible to change the number of the inclined parts 23 formed by another member or change the inclination itself, so that the thermal deformation can be prevented effectively. Further, the inclination 23 is formed of resin material or the like having a lower specific gravity than the fixed scroll so that the above effect can be obtained and an increase in weight of the product can be prevented.
Although the descriptions of the respective embodiments deal with an example of application to the scroll air compressor as the scroll fluid machine, the present invention is not limited to this, but may be applied to another scroll fluid machine such as a refrigerant compressor configured to compress a refrigerant and a vacuum pump. Further it may be applied to systems such as a tank integrated type package compressor and a nitrogen gas generator.
The described embodiments are to be considered as illustrative and these are not restrictive in technical scope of the present invention. That is, the present invention may be implemented in various modes without departing from the technical idea or the principal feature. Further, the first embodiment to the third embodiment may be combined to implement the present invention.
Number | Date | Country | Kind |
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2011-013572 | Jan 2011 | JP | national |