This application claims priority to Japanese Patent Application JP2009-268165, filed Nov. 25, 2009, which is incorporated by reference herein, in its entirety.
1. Field of the Invention
The invention relates to a scroll fluid machine such as a compressor, a blower, a vacuum pump, a liquid pump, and an expander.
2. Description of the Related Art
In an existing scroll fluid machine for driving an orbiting scroll fixed to a pivot shaft as disclosed in Japanese Examined Patent Application Publication No. JP,1995-026618,B (29 Mar. 1995), the thrust load of the orbiting scroll is transferred to the pivot shaft, which is then borne by the bearing supporting the pivot shaft, and the bearing supporting the rotary shaft.
Japanese Unexamined Patent Application Publication Nos. JP,1997-112447,A (2 May 1997) and JP,2004-332695,A (25 Nov. 2004) disclose an existing scroll fluid machine of the crank drive type provided with three or more swing columns between the casing and the orbiting scroll.
The scroll fluid machine disclosed in Japanese Examined Patent Application Publication No. JP,1995-026618,B requires a large number of bearings that consequently need an increase in bearing diameter for prolonging bearing life, resulting in large mechanical loss which occurs in the bearings, while making the structure complicated and costly.
As disclosed in Japanese Unexamined Patent Application Publication Nos. JP,1997-112447,A and JP,2004-332695,A, the scroll fluid machine includes three or more swing columns, resulting in a complicated structure.
The present invention provides a simply structured scroll fluid machine with less mechanical loss, which sufficiently bears a large thrust load of the orbiting scroll by preventing the thrust load from being borne by the bearing for supporting the pivot shaft (for example, angular ball bearing) and the bearing for supporting the rotary shaft (for example, angular ball bearing).
The present invention is applied to a scroll fluid machine which includes a casing, a rotary shaft having a hollow portion, a pivot shaft, an orbiting scroll, and a fixed scroll. The hollow rotary shaft is provided inside the casing and supported at a bearing for rotation. The pivot shaft is provided in the hollow portion of the rotary shaft and supported at a bearing eccentrically located from an axial center of the rotary shaft for orbital revolution. The orbiting scroll is engaged with a leading end of the pivot shaft for revolution while being prevented from self-rotating by a self-rotation prevention mechanism. The fixed scroll is provided opposite the orbiting scroll, which defines a work chamber with the orbiting scroll. The scroll fluid machine is further provided with a fixed portion on a bottom of the casing, and a swing column between the fixed portion and the orbiting scroll, or between the fixed portion and the pivot shaft to withstand the thrust load. The swing column is allowed to transfer the thrust load of the orbiting scroll to the fixed portion.
In a preferred embodiment, the fixed portion includes a bearing fitted to one end of the swing column. The orbiting scroll or the pivot shaft includes a bearing fitted to the other end of the swing column. The swing column includes convex or concave spherical surface at one end and the other end. The swing column includes the oil passage which penetrates through the axis core to supply the oil to the portion where the bearing of the fixed portion is fitted to the one end of the swing column, and to further supply the oil to the portion where the bearing of the orbiting scroll or the bearing of the pivot shaft is fitted to the other end of the swing column. The scroll fluid machine includes means for supplying the oil to the swing column. One end of the swing column fitted to the bearing of the fixed portion serves as a support point. The other end of the swing column fitted to the bearing of the orbiting scroll or the bearing of the pivot shaft revolves while following the movement of the orbiting scroll or the pivot shaft.
Preferably, the swing column has a swingable motion while being prevented from self-rotating and prevents a self-rotation of the orbiting scroll.
In a preferred implementation, one end and the other end of the swing column are each provided with a columnar pin. The axis of each of the pins passes through an axis of the swing column. Each of the pins orthogonally crosses the swing column. A guide groove is formed in the fixed portion and the orbiting scroll, or the fixed portion and the pivot shaft. Each of the guide grooves accommodates one of the pins. The guide groove has a width equal to or slightly wider than a diameter of the pin.
In the scroll fluid machine according to the present invention, the thrust load of the orbiting scroll is transferred to the fixed portion through the swing column with a simple structure and less mechanical loss for bearing such a thrust load rather than borne by the bearings for supporting the pivot shaft and the rotary shaft. The swing column includes the oil passage which penetrates through the axis core to supply the oil to the portion where the one end of the swing column is fitted and to further supply the oil through the oil passage to the portion where the other end of the swing column is fitted. The swing column can withstand a higher thrust load while markedly reducing the thrust load exerted on the bearings, prolonging the life of bearings and reducing the size of the scroll fluid machine.
In the case the swing column includes the oil passage which penetrates through the axis core to supply the oil to the portion where the bearing of the fixed portion is fitted to the one end of the swing column, and to further supply the oil to the portion where the bearing of the orbiting scroll or the bearing of the pivot shaft is fitted to the other end of the swing column, and where one end of the swing column, which is fitted to the bearing of the fixed portion serves as a support point, and the other end of the swing column, which is fitted to the bearing of the orbiting scroll or the pivot shaft revolves while following the movement of the orbiting scroll or the pivot shaft, the bearings for supporting the pivot shaft and the rotary shaft do not have to withstand the thrust load of the orbiting scroll. This makes it possible to produce the compact scroll fluid machine with a simple bearing structure and less mechanical loss.
If the swing column prevents self-rotation of the orbiting scroll, a component dedicated for preventing self-rotation is not required. This makes it possible to simplify the structure of the scroll fluid machine, and to reduce vibration noise compared with the case where the reciprocating member is employed.
In the case where one end and the other end of the swing column are each provided with a columnar pin, and the guide groove is formed in the fixed portion and the orbiting scroll, or in the fixed portion and the pivot shaft, self-rotation of the swing column and the orbiting scroll may be prevented with the simple structure.
First Embodiment
The main bearing 6 and the secondary bearing 9 are configured to withstand only the radial load (for example, deep groove ball bearing). The front portion of the rotary shaft 10 is supported at the inner race 6B of the main bearing 6, and the rear portion is supported at the outer race 9A of the secondary bearing 9. The aforementioned structure allows the rotary shaft 10 to be rotatably supported at the main bearing 6 and the secondary bearing 9.
The pivot main bearing 30 and the pivot secondary bearing 22 are configured to withstand only the radial load (for example, deep groove ball bearing). The front portion of the pivot shaft 21 is supported at an inner race 30B of the pivot main bearing 30, and the rear portion is supported at an inner race 22B of the pivoting secondary bearing 22. The aforementioned structure allows the pivot shaft 21 to be rotatably supported at the pivot main bearing 30 and the pivot secondary bearing 22.
A cover 2 attached to the casing 1 with a bolt includes an inlet 17 and an outlet 20 in the upper portion of the outer circumference, and further includes an intake chamber 12 at an inner circumference. A partition 2A and a guide cylinder 23 are provided in the cover 2. A fixed scroll 15 provided inside the cover 2 is mainly formed of paneling 15A, a cylinder 15B and a wrap 15C. The cylinder 15B is movably fitted to the guide cylinder 23 in an axial direction. A columnar pin 13 is buried in the outer circumference of the partition 2A. A leading end of the pin 13 is fitted to a hole formed in the paneling 15A. The pin 13 serves to prevent rotation of the fixed scroll 15.
An outlet port 18 is formed in the paneling 15A. A sealing member 24 is fitted to the cylinder 15B for sealing a clearance between the cylinder 15B and the guide cylinder 23. The thus formed structure defines a first discharge chamber 19 inside the guide cylinder 23. A mesh 25 is provided inside the first discharge chamber 19. A second discharge chamber 38 is defined by an outer circumference of the guide cylinder 23 and the cover 2. A collision plate 26 for oil separation is provided above the second discharge chamber 38. An oil sump 36 is provided below the second discharge chamber 38. A gas passage 23A and an oil drop hole 23B are provided above and below the guide cylinder 23, respectively.
An orbiting scroll 11 provided opposite the fixed scroll 15 is mainly formed of paneling 11A, a boss 11B and a wrap 11C. The boss 11B is engaged with a leading end of a pivot shaft 21. A substantially sealed work chamber (compression chamber) 16 is defined by the paneling 11A and the wrap 11C of the orbiting scroll 11, the paneling 15A and the wrap 15C of the fixed scroll 15. An Oldham's ring 27 is provided on an outer circumference of a back surface of the paneling 11A of the orbiting scroll 11. The Oldham's ring 27 serves as a self-rotation prevention mechanism.
A bearing (concave spherical bearing) 8A is attached to a leading end of the fixed portion 8, and a bearing (concave spherical bearing) 21A is attached to a rear end of the pivot shaft 21. A swing column 37 is provided between the bearings 8A and 21A. The swing column 37 is formed by interposing a cylinder 37F between a sphere 37A at one end and a sphere 37B at the other end. Each core of the spheres 37A and 37B coincides with an axis of the cylinder 37F. The spherical radius of the bearing 8A is substantially equal to that of the sphere 37A. So the sphere 37A is swingably fitted to the bearing 8A without being disengaged therefrom. The spherical radius of the bearing 21A is also substantially equal to that of the sphere 37B, and accordingly, the sphere 37B is swingably fitted to the bearing 21A without being disengaged therefrom. The swing column 37 includes an oil passage 37C which penetrates through the axis core. A counterweight 14 is provided on the rotary shaft 10 for balancing centrifugal forces of the orbiting scroll 11 and the pivot shaft 21.
A first oil passage 31 and an oil return hole 39 are formed below the frame 5. A first oil supply pipe 29 passes from the oil sump 36 through the partition 2A and the paneling 15A of the fixed scroll 15 so as to be connected to the first oil passage 31 via a filter 28. A branch oil passage 31A is branched from the first oil passage 31 to the portion around the main bearing 6. One end of a second oil supply pipe 32 is connected to the first oil passage 31. A second oil passage 34 is formed in the bottom 1A. The other end of the second oil supply pipe 32 is connected to the second oil passage 34. The second oil passage 34 is communicated with an oil passage 8B of the fixed portion 8. A terminal end of the oil passage 8B is opened to the bearing 8A. An oil passage 21B is formed at the center of the pivot shaft 21. A lateral hole 21C is formed from the oil passage 21B to the portion around the pivot main bearing 30. The oil passage 37C of the swing column 37 connects the oil passages 8B and 21B.
An operation of the first embodiment will be described. Upon application of electricity to the motor, the stator 3 applies the rotational force to the rotor 4 to rotate the rotary shaft 10. The rotation allows the pivot shaft 21 and the orbiting scroll 11 integrated with the pivot shaft 21 to revolve. The orbiting scroll 11 revolves while its self-rotation being prevented by the Oldham's ring 27.
Gas (work fluid) flows into the intake chamber 12 from the inlet 17, and moves toward the center while being compressed in the compression chamber 16. It then flows into the first discharge chamber 19 from the outlet port 18. Thereafter, the gas flows upward from the gas passage 23A to impinge upon the collision plate 26. The movement direction of the gas is changed so as to be discharged outward from the outlet 20.
The oil (lubricant oil) is fed from the oil sump 36 into the first oil supply pipe 29 under the pressure difference between high pressure of the second discharge chamber 38 and the low pressure inside the casing 1, and flows into the first oil passage 31 so as to be supplied from the branch oil passage 31A to the portion around the main bearing 6. The oil passes through the second oil supply pipe 32, the second oil passage 34 and the fixed oil passage 8B to be supplied to a portion (sliding portion) where the bearing 8A is fitted to the sphere 37A. The oil passes through the oil passage 37C to be supplied to the portion (sliding portion) where the bearing 21A is fitted to the sphere 37B. The oil which leaks from the bearings 8A and 21A is supplied to the secondary bearing 9 and the pivot secondary bearing 22. The oil flows into the oil passage 21B of the pivot shaft 21 so as to be supplied from the lateral hole 21C to the pivot main bearing 30. As described above, the respective bearings and sliding portions are lubricated with oil.
The oil finally accumulates in the casing 1, and flows into the intake chamber 12 from the oil return hole 39. It then flows into the compression chamber 16 together with gas, and is discharged from the outlet port 18. The oil contained in the gas is separated from the gas through the mesh 25, and drops down to the oil sump 36 from the oil drop hole 23B. The oil is further separated when it impinges upon the collision plate 26 to change its movement direction, and drops down to the oil sump 36 along the guide cylinder 23.
When the gas is compressed in the compression chamber 16, the orbiting scroll 11 withstands the thrust load in a direction away from the fixed scroll 15 under the pressure of the gas so that the pivot shaft 21 is pressed down. The pivot shaft 21 transfers the thrust load from the orbiting scroll 11 to the swing column 37. The swing column 37 further transfers the thrust load from the pivot shaft 21 to the fixed portion 8. The sphere 37A (at one end of the swing column 37) fitted to the bearing (concave spherical bearing) 8A of the fixed portion 8 serves as the support point. The sphere 37B (at the other end of the swing column 37) fitted to the bearing (concave spherical bearing) 21A of the pivot shaft 21 revolves while following the movement of the pivot shaft 21. Even if a force is applied to press down the fixed portion 8 through the pivot shaft 21 and the swing column 37 from the orbiting scroll 11, the swing column 37 is kept stationary as the fixed portion 8 is fixed. As the swing column 37 is not moved, the pivot shaft 21 is kept stationary as well. The pivot shaft 21 is not moved so that the orbiting scroll 11 is kept stationary. In other words, the orbiting scroll 11 does not move away from the fixed scroll 15.
In the first embodiment, the thrust load of the pivot shaft 21 is transferred to the fixed portion 8 for withstanding such a load using the swing column 37 at the low sliding speed. Only a radial load is applied to the pivot main bearing 30, the pivot secondary bearing 22, the main bearing 6, and the secondary bearing while no thrust load is exerted. The resultant compressor has a simply structured bearing with reduced mechanical loss, resulting in improved performance. Compared with the structure in which the thrust load is exerted on the bearing, the structure of the embodiment can withstand a higher thrust load.
Second Embodiment
The sphere 37A (at one end of the swing column 37) includes a columnar pin 37D, an axis of which passes through the core of the sphere 37A. The pin 37D orthogonally crosses the swing column 37. The boss 7 is provided on the bottom 1A of the casing 1. The fixed portion 8 is fitted to the boss 7. The secondary bearing 9 is attached to the fixed portion 8. The fixed portion 8 includes a guide groove 8E. The width of the guide groove 8E is substantially equal to the diameter of the pin 37D. The pin 37D is slidably fitted to the guide groove 8E to prevent the swing column 37 from rotating relative to the fixed portion 8. Accordingly, the orbiting scroll 11 is prevented from rotating relative to the fixed portion 8 while being prevented from self-rotating. The swing column 37 is swingably operated while being prevented from self-rotating for the purpose of preventing self-rotation of the orbiting scroll 11.
The sphere 37A fitted to the bearing (concave spherical bearing) 8A of the fixed portion 8 serves as the support point. The sphere 37B fitted to the bearing (concave spherical bearing) 11F provided on the spherical base 11D of the orbiting scroll 11 revolves while following the movement of the orbiting scroll 11. The swing column 37 transfers the thrust load exerted from the orbiting scroll 11 through the bearing 11F and the sphere 37B on the fixed portion 8 through the sphere 37A and the bearing 8A. Then the fixed portion 8 withstands the thrust load from the orbiting scroll 11. As the fixed portion 8 is fixed, the swing column 37 does not move toward the direction where the thrust load is applied, and accordingly, the orbiting scroll 11 is kept stationary.
The swing column 37 includes the oil passage 37C which penetrates through the axis core. The oil is supplied from the oil passage 8B of the fixed portion 8 to the portion where the bearing 8A is fitted to the sphere 37A. It further passes the oil passage 37C to be supplied to the portion where the sphere 37B is fitted to the bearing 11F. The oil which is supplied from the bearing 8A to the oil passage 37C, and leaks out will be supplied to the secondary bearing 9, the pivot secondary bearing 22 and the sliding portion of the pin 37D. The oil which leaks out of the bearing 11F is supplied to the sliding portion of the pin 37E, and flows to the hollow portions 21F of the pivot shaft 21 so as to be supplied from the lateral hole 21C to the pivot main bearing 30.
According to the second embodiment, the swing column 37 withstands the thrust load of the orbiting scroll 11 and transfers it to the fixed portion 8. The fixed portion 8 withstands the thrust load transferred from the swing column 37. The resultant effects are the same as those obtained in the first embodiment. The swing column 37 further serves to prevent self-rotation of the orbiting scroll 11. By this, the compressor no longer needs the dedicated self-rotation prevention member, resulting in the simplified structure. The swing column 37 generates less vibration noise than the one generated by the reciprocating member.
Third Embodiment
The fixed portion 8 provided on the bottom 1A of the casing 1 includes the bearing 8A (concave spherical bearing) and the guide groove 8E. The sphere 37A (at one end of the swing column 37) includes the columnar pin 37D which extends outward. The axis of the pin 37D passes through the core of the sphere 37A. The pin 37D orthogonally crosses the swing column 37. The spherical radius of the bearing 8A is substantially equal to that of the sphere 37A. The width of the guide groove 8E is substantially equal to the diameter of the pin 37D. The sphere 37A is swingably fitted to the bearing 8A of the fixed portion 8. A fixed shaft 50 is fitted to the fixed portion 8, and provided with the secondary bearing 9. A pin fitting hole 50F is formed in the fixed shaft 50 so that the pin 37D is laterally inserted. The pin 37D is slidably fitted to the guide groove 8E to prevent the swing column 37 from rotating relative to the fixed portion 8. Accordingly, the orbiting scroll 11 is prevented from rotating relative to the fixed portion 8, that is, self-rotating. The swing column 37 is swingably operated while being prevented from self-rotating for the purpose of preventing self-rotation of the orbiting scroll 11.
The sphere 37A fitted to the bearing (concave spherical bearing) 8A of the fixed portion 8 serves as the support point. The sphere 37B fitted to the bearing (concave spherical bearing) 11F of the orbiting scroll 11 revolves while following the movement of the orbiting scroll 11. The swing column 37 withstands the thrust load from the orbiting scroll 11 through the bearing 11F and the sphere 37B, and transfers the load to the fixed portion 8 through the sphere 37A and the bearing 8A. Then the fixed portion 8 withstands the thrust load of the orbiting scroll 11. As the fixed portion 8 is fixed, the swing column 37 does not move toward the thrust load. As the swing column 37 does not move, the orbiting scroll 11 is kept stationary.
The third embodiment provides the same effects as those obtained in the second embodiment. As the guide groove 8E is positioned radially outer than the secondary bearing 9, the length of the pin 37D may be increased. The stabilized swing column 37 makes it possible to prevent self rotation of the orbiting scroll 11.
Fourth Embodiment
The fourth embodiment provides the same effects as those obtained in the third embodiment. The sphere 37A with the pin 37D may be attached from the rear portion of the fixed shaft 50 so that a stator coil 3A does not interrupt insertion of the pin 37D. It is possible to position the sphere 37A, the pin 37D, the guide groove 8E and the fixed portion 8 at the inner side of the stator coil 3A for reducing the entire length of the compressor.
Fifth Embodiment
The spherical base 8M includes a bearing (concave spherical bearing) 8P and a guide groove 8R. The width of the guide groove 8R is substantially equal to the diameter of the pin 37D. The stopper 8N includes a bearing (concave spherical bearing) 8Q and a guide groove 8S. The width of the guide groove 8S is substantially equal to the diameter of the pin 37D. The sphere 37A at one end of the swing column 37 is swingably fitted to the bearings (concave spherical bearings) 8P and 8Q. The pin 37D is slidably fitted to the guide grooves 8R and 8S. The swing column 37 is allowed to have a swingable motion while being prevented from moving in the axial direction and rotating relative to the fixed portion 8.
The spherical base 21M includes a bearing (concave spherical bearing) 21P and a guide groove 21R. The width of the guide groove 21R is substantially equal to the diameter of the pin 37E. The stopper 21N includes a bearing (concave spherical bearing) 21Q and a guide groove 21S. The width of the guide groove 21S is substantially equal to the diameter of the pin 37E. The sphere 37B at the other end of the swing column 37 is swingably fitted to the bearings (concave spherical bearings) 21P and 21Q. The pin 37E is slidably fitted to the guide grooves 21R and 21S. This allows the swing column 37 to have the swingable motion while being prevented from moving in the axial direction and rotating. The pivot shaft 21 is prevented from rotating. Self-rotation of the orbiting scroll 11 integrated with the pivot shaft 21 may be prevented. In the aforementioned way, the swing column 37 is swingably operated while being prevented from self-rotating for preventing self-rotation of the orbiting scroll 11.
The direction of the thrust load generated in the vacuum pump shown in
According to the fifth embodiment, the orbiting scroll 11 is fixed not only in the direction away from the fixed scroll 15, but also in the direction drawn to the fixed scroll 15. As a result, the orbiting scroll 11 is not drawn to the side of the fixed scroll 15. The vacuum pump, thus requires no bearing which withstands the thrust load, resulting in the simplified bearing structure with reduced mechanical loss. The swing column 37 prevents self-rotation of the orbiting scroll 11. Accordingly, the vacuum pump requires no dedicated component for preventing self-rotation, resulting in the simplified structure.
Sixth Embodiment
Number | Date | Country | Kind |
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2009-268165 | Nov 2009 | JP | national |
Number | Name | Date | Kind |
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2825241 | Ferris | Mar 1958 | A |
3560119 | Hufnagel et al. | Feb 1971 | A |
3592233 | Woodling | Jul 1971 | A |
3989422 | Guttinger | Nov 1976 | A |
4762478 | Sakurai et al. | Aug 1988 | A |
5011386 | Guttinger | Apr 1991 | A |
Number | Date | Country |
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1995-026618 | Mar 1995 | JP |
1997-112447 | May 1997 | JP |
09112447 | May 1997 | JP |
2004-332695 | Nov 2004 | JP |
2004332695 | Nov 2004 | JP |
Number | Date | Country | |
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20110123324 A1 | May 2011 | US |