A known scroll pump includes a fixed scroll member having a fixed involute and an orbiting scroll member having an orbiting involute. The orbiting involute is connected to the fixed scroll member by three idler assemblies. The idler assemblies are configured to enable the orbiting scroll member to travel in an orbital path with respect the fixed scroll. Each idler assembly includes a camshaft having a first shaft portion and a second shaft portion parallel to and radially offset from the first shaft portion. The first shaft portion is rotatingly received within a corresponding bore defined by the fixed scroll member proximate a peripheral area of the fixed scroll member, that is, outboard of the fixed involute, and the second shaft portion is rotatingly received within a corresponding bore defined by the orbiting scroll member proximate a peripheral area of the orbiting scroll member, that is, outboard of the orbiting involute. When the first shaft portion rotates within the corresponding bore of the fixed scroll member, the second shaft portion rotates within the corresponding bore of the orbiting scroll member. Consequently, the second shaft of the idler crank orbits about the first shaft of the idler crank in a path corresponding to the orbital path through which the orbiting scroll member travels with respect the fixed scroll.
The scroll pump is coupled to a motor shaft of a motor through an intervening coupler. The motor is fixed with respect to the fixed scroll member. The coupler includes an output shaft parallel to and radially offset from the motor shaft. The output shaft is rotatingly received within a corresponding bore defined by the orbiting scroll member proximate a center of the orbiting scroll member. When the motor shaft rotates with respect to the motor, the output shaft of the coupler rotates within the corresponding bore defined by the orbiting scroll member, and the output shaft of the coupler orbits about the motor shaft in a path corresponding to the orbital path through which the orbiting scroll member travels with respect the fixed scroll. This motion of the output shaft causes the orbiting scroll member to orbit with respect to the fixed scroll member as discussed above.
One skilled in the art would recognize that the foregoing arrangement of idler assemblies and coupler constrains the orbiting scroll member to the fixed scroll member and to the motor at four locations. More specifically, the orbiting scroll member is constrained to the fixed scroll member by the three idler assemblies, and the orbiting scroll member is constrained to the motor by the coupler. This high degree of constraint requires that extreme dimensional control and tight tolerances be observed in the manufacture and assembly of the foregoing components to avoid premature wear of the components and excessive binding of the scroll pump assembly.
Also, in order for the scroll pump to operate reliably and efficiently, the fixed and orbiting scroll members must remain very close to each other without touching each other (except though intervening seals). Typically, this goal is achieved by installing shims of appropriate thickness on the idler assembly camshafts. Selection of the appropriate shim can involve substantial trial and error. For example, a common way of selecting appropriate shims involves estimating a first appropriate shim thickness, test fitting the orbiting scroll to the moving scroll using a first shim of corresponding thickness, determining whether the first shim is too thick or too thin, and iteratively test fitting the orbiting scroll to the fixed scroll using further shims of greater or lesser thickness until a desired fit is achieved. This process can be time consuming and can subject the scroll pump to damage due to repeated assembly and disassembly.
The present disclosure is directed to a scroll pump wherein the degree of constraint between the fixed scroll member and the orbiting scroll member is lessened. It also is directed to a process for simplifying the foregoing assembly process.
The drawings show illustrative embodiments of a scroll pump 100 according to the present disclosure.
The scroll pump 100 includes a pump housing 102, a first or fixed scroll member 104 fixedly attached to the pump housing 102, a second or orbiting scroll member 106 in orbiting engagement with the fixed scroll member 104, and a motor 108 fixedly connected to the pump housing 102 and operably engaged with the orbiting scroll member 106. A rotary bearing 110 having a desired radius and diameter is rotatingly connected to the orbiting scroll member 106 proximate a central portion thereof. A coupler 112 is fixedly connected to a motor shaft 109 of the motor 108 and operably engaged with the rotary bearing 110, as will be discussed further below.
The pump housing 102 includes a sidewall 114 and an end wall 116 covering a first end of the sidewall 114. The sidewall 114 defines a plurality of registration tabs 115 extending axially in a direction away from the end wall 116. The end wall 116 defines an opening 118 receiving the coupler 112 therethrough. The motor 108 is fixedly connected to a first end of the housing 102, and the fixed scroll member 104 is fixedly connected to a second end of the housing 102 opposite the first end of the housing. As shown, the motor 108 is fixedly connected to a first side of the end wall 116 opposite the sidewall 114, and the fixed scroll member 104 is fixedly connected to a second end of the sidewall 114 opposite the first end of the sidewall 114. Alternatively, the motor 108 and the fixed scroll member 104 could be fixedly connected to the respective ends of the housing 102 in other ways.
The fixed scroll member 104 includes a first or fixed scroll or involute 120 extending axially from a central portion of a first or fixed end plate 122. A first or fixed seal 120S is disposed at the free end of the fixed involute 120 opposite the fixed end plate 122. The free end of the fixed involute 120 may define a groove configured to receive the fixed seal 120S. The fixed end plate 122 defines three openings 124 configured to receive corresponding rotary bearings 136 of corresponding idler assemblies 132, as will be discussed further below.
The orbiting scroll member 106 includes a second or orbiting scroll or involute 126 extending axially from a central portion of a second or orbiting end plate 128. A second or orbiting seal 126S is disposed at the free end of the orbiting involute 126 opposite the orbiting end plate 128. The free end of the orbiting involute 126 may define a groove configured to receive the orbiting seal 126S. The orbiting involute 126 is configured to receive the fixed involute 120 in interleaved, orbiting engagement therewith. The orbiting end plate 128 defines three openings 130 configured to receive corresponding rotary bearings 138 of corresponding idler assemblies 132, as will be discussed further below. The orbiting end plate 128 also defines a plurality of registration slots 133 configured to receive the registration tabs 115 in axially sliding engagement.
As suggested above, the fixed scroll member 104 is operably connected to the orbiting scroll member 106 by three idler assemblies 132. Each of the idler assemblies 132 includes a idler camshaft 134, a first rotary bearing assembly 136, and a second rotary bearing assembly 138.
Each of the idler camshafts 134 includes a first shaft portion 140 and a second shaft portion 142 parallel to and radially spaced from the first shaft portion 140. The first shaft portion 140 is received within a corresponding opening defined by the first rotary bearing assembly 136, and the first shaft portion 140 is axially fixed to the first rotary bearing assembly 136. The second shaft portion 142 is received within an opening defined by the second rotary bearing assembly 138. The second shaft portion 142 is axially captured to the second rotary bearing assembly by suitable fasteners 146, which may be, for example without limitation, threaded fasteners.
The first rotary bearing assembly 136 includes first and second rotary bearings 136A, 136B. Each of the first and second rotary bearings 136A, 136B includes an annular outer bearing race that is received within the corresponding opening 124 in the fixed scroll member 104 in press fit engagement. The annular outer bearing race of the second bearing 136B further includes a flange 137 extending radially outwardly from a body thereof. The flange 137 limits the extent to which the annular outer bearing race of the second bearing may be inserted into the corresponding opening 124.
Similarly, the second rotary bearing assembly 138 includes first and second rotary bearings 138A, 138B. Each of the first and second rotary bearings 138A, 138B includes an annular outer bearing race that is received within the corresponding opening 130 in the orbiting scroll member 106 in press fit engagement. The annular outer bearing race of the second bearing 138B further includes a flange 139 extending radially outwardly from a body thereof. The flange 139 limits the extent to which the annular outer bearing race of the second bearing may be inserted into the corresponding opening 130.
The first shaft portion 140 of the idler camshaft 134 is configured to rotate within the rotary bearings of the fixed scroll member 104 about a first axis of rotation. The second shaft portion 142 of the idler camshaft is configured to rotate within the rotary bearings of the orbiting scroll member 106 about a second axis of rotation parallel to and radially offset from the first axis of rotation. The radial offset of the second shaft portion 142 of the idler camshaft 134 with respect to the first shaft portion 140 of the idler camshaft 130 causes the orbiting scroll member 106 to travel in an orbital path with respect to the fixed scroll member 104 when the idler camshafts rotate.
As mentioned above, the rotary bearing 110 is rotatably connected to the orbiting scroll member 106 proximate a central portion thereof. More specifically, the rotary bearing 110 is rotatably connected to an axle 146 extending perpendicularly from a central portion of the plate 128 of the orbiting scroll member 106, opposite the orbiting scroll 126. The rotary bearing 110 has an axis of rotation parallel to compression surfaces of the orbiting scroll 120 and perpendicular to the plate 122 of the fixed scroll member 104. As mentioned above, the rotary bearing 110 engages with the coupler 112.
As best shown in
The sidewall 150 defines an open end 154 and an interior surface 156. In embodiments, the open end 154 could be a closed end. The interior surface 156 includes a first bearing surface 156A and a second bearing surface 156B spaced from and opposite the first bearing surface 156A. As shown, the first bearing surface 156A is flat. As shown, the second bearing surface 156B is flat, parallel to, and spaced from the first bearing surface 156A. As shown, each of the first and second bearing surfaces 156A, 156B is parallel to a tangent to an outer surface of the rotary bearing 110. The interior surface 156 also includes a third bearing surface 156C connecting the first and second bearing surfaces 156A, 156B. As shown, the third bearing surface 156C is flat.
As shown in
Although the first, second, and third bearing surfaces 156A, 156B, 156C are shown as flat, any or all of them could be curvilinear. Also, any or all of the first, second, and third bearing surfaces 156A, 156B, 156C could be connected to an adjacent one of the first, second, and third bearing surfaces 156A, 156B, 156C by a curvilinear connecting surface, as shown, or by a flat connecting surface. The curvilinear connecting surface connecting the first, second, and third bearing surfaces 156A, 156B, 156C may have a radius of curvature nominally equal to the radius of the rotary bearing 110 to enable the rotary bearing to roll freely with respect to and among the first, second, and third bearing surfaces 156A, 156B, 156C and/or to avoid or mitigate impact loads placed on the coupler by the bearing and vice versa. As suggested above, the shapes and relative orientations of the first, second, third bearing surfaces 156A, 156B, 156C may be selected to better direct force imparted by the first, second, and third bearing surfaces 156A, 156B, 156C against the rotary bearing 110 in a direction normal to the rotary bearing 110 as the coupler 112 revolves around the rotary bearing 110.
In any event, the first and second bearing surfaces 156A, 156B are separated from each other by a distance sufficiently greater than the outer diameter of the rotary bearing 110 to enable the rotary bearing 110 to freely roll on the bearing surfaces 156A, 156B, 156C as the coupler 112 rotates with the motor shaft 109, and to mitigate or preclude binding between the rotary bearing 110 and the bearing surfaces 156A, 156B, 156C.
As mentioned above, the base 148 defines an opening 152 configured to receive the motor shaft 109. The opening 152 is proximate the open end 154 of the sidewall 150 and distant from the third bearing surface 156C of the sidewall 150. Because the opening 152 is proximate the open end 154 of the sidewall 150 and distant from the third bearing surface 156C of the sidewall 150, the coupler 112 is offset eccentrically from the motor shaft 109. This configuration allows the coupler 112 to counterbalance reaction forces resulting from movement of the orbiting scroll member 106. In embodiments (not shown), additional counterbalance members (not shown) may be provided at the opposite end of the motor 108 but such additional counterbalance members may be substantially smaller than otherwise might be required, thereby allowing the scroll pump 100 to be smaller and lighter weight than it otherwise might be.
In operation, the motor 108 is energized to rotate the motor shaft 109. The motor shaft 109 in turn rotates the coupler 112. The bearing surfaces 156A, 156B, 156C of the coupler 112 engage the outer surface of the rotary bearing 110, and the rotary bearing 110 rolls upon and follows the bearing surfaces 156A, 156B, 156C as the coupler 112 rotates. This interaction causes the rotary bearing 110 to travel in an orbital path with respect to the fixed scroll member 104, and thereby causes the orbiting scroll member 106 to travel in an orbital path with respect to the fixed scroll member 104.
The shapes and relative orientations of the first, second, third bearing surfaces 156A, 156B, 156C, as discussed above, may be selected to better direct force imparted by the first, second, and third bearing surfaces 156A, 156B, 156C against the rotary bearing 110 in a direction normal to the rotary bearing 110 as the coupler 112 revolves around the rotary bearing 110 in the first rotation direction or the second rotation direction.
The flange 137 of the first bearing assembly 136 precludes the first bearing assembly 136 from being drawn through the opening 124 toward the orbiting scroll member 106.
A fastener (and optional washer) 158 secured to the first end 140 of the idler camshaft 134 preclude the idler camshaft 134 from being drawn through the first bearing assembly 136. As shown, the fastener 158 is a threaded fastener engaged with a complementary threaded bore 160 in the first end 140 of the idler camshaft 134.
Similarly, the flange 139 of the second bearing assembly 138 precludes the second bearing assembly 138 from being drawn through the opening 130 toward the fixed scroll member 104.
As best shown in
A locking wedge 166 having a tapered, for example, conically tapered, exterior radial surface 168 is configured to have its tapered end inserted into the bore 162 defined by the second shaft portion 142. A threaded fastener 170 having a shoulder 172 is configured to be inserted through an aperture 174 extending axially through the locking wedge 166 so that that the shoulder 172 of the fastener 170 may abut an end surface 176 in bearing engagement. The threaded fastener 170 may then be loosely screwed into the threaded portion of the bore 162.
With reference to
Alternatively, the desired clearance between the fixed and orbiting scroll members 104, 106 may be set using an assembly fixturing device, as would be understood by one skilled in the art, and the threaded fastener 170 may be screwed into the bore 162 to drive the locking wedge 166 into the bore 162 as discussed above.
The foregoing expansion of the first and second sections 142A, 142B of the second shaft portion 142 radially outwardly into locking engagement with the inner race of one or both of the bearings 138A, 138B of the second bearing assembly 138 may be permanent. That is, the foregoing expansion may be plastic expansion whereby the first and second sections 142A, 142B of the second shaft portion 142 remain lockingly engaged with the second bearing assembly 138 even if the threaded fastener 170 is removed from the bore 162. In such embodiments, the fixed and orbiting scroll members 104, 106, once assembled together may not be readily disassembled.
Alternatively, the foregoing expansion may be plastic expansion, so that the first and second sections 142A, 142B of the second shaft portion 142 do not remain lockingly engaged with the second bearing assembly 138 if the threaded fastener 170 is removed from the bore. In such embodiments, the fixed and orbiting scroll members 104, 106, once assembled together may be more easily disassembled.
The foregoing description and corresponding drawings refer to one or more illustrative embodiments of a scroll pump according to the present disclosure. These embodiments are illustrative, and not limiting. One skilled in the art would recognize that the disclosed embodiments could be modified in numerous ways without departing from the scope of the invention as defined by the appended claims.
This application claims benefit under 35 U.S.C. § 119 of U.S. Provisional Patent Application No. 63/181,039, filed on Apr. 28, 2021, and incorporates herein the entirety thereof by reference.
Number | Date | Country | |
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63181039 | Apr 2021 | US |