Scroll type fluid displacement apparatus with fully compliant floating scrolls

Information

  • Patent Grant
  • 6758659
  • Patent Number
    6,758,659
  • Date Filed
    Tuesday, January 14, 2003
    21 years ago
  • Date Issued
    Tuesday, July 6, 2004
    20 years ago
  • Inventors
  • Examiners
    • Vrablik; John J.
    Agents
    • Merchant & Gould P.C.
Abstract
The invention includes a “floating scroll” mechanism for scroll type fluid displacement apparatus. The dual orbiting scroll has spiral vanes on both sides of the end plate. In a floating scroll, the orbiting scroll is dynamically well balanced, axially and radially. The scrolls are fully or semi-axially and radially compliant for maintaining minimum contacting forces between components, hence achieving good sealing for high speed, high efficiency, low friction wear and power loss. A crank shaft-sliding knuckle and/or peripheral crank handles-sliding knuckle mechanism provide the dual orbiting scroll with radial compliant capability. A synchronizer is used to synchronize the orientation of the crank handles to avoid the mechanism from jamming during operation and start up.
Description




BACKGROUND OF THE INVENTION




This invention relates to a scroll-type positive fluid displacement apparatus and more particularly to a scroll-type apparatus having a fully compliant, i.e. axially and radially compliant, floating scroll mechanism.




There is known in the art a class of devices generally referred to as “scroll” pumps, compressors and expanders, wherein two interfitting spiroidal or involute spiral elements are conjugate to each other and are mounted on separate end plates forming what may be termed as fixed and orbiting scrolls. These elements are interfitted to form line contacts between spiral elements.




A pair of line contacts and the surfaces of end plates form at least one sealed off pocket. When one scroll, i.e. the orbiting scroll, makes relative orbiting motion, i.e. circular translation, with respect to the other, the line contacts on the spiral walls move along the walls and thus changes the volume of the sealed off pocket. The volume change of the pocket will expand or compress the fluid in the pocket, depending on the direction of the orbiting motion.




An early patent to Creux (U.S. Pat. No. 801,182) describes this general type of device. Subsequent patents which have disclosed scroll compressors, expanders and vacuum pumps are: U.S. Pat. Nos. 6,123,529, 6,068,459, 5,961,297, 5,855,473, 5,788,470, 5,775,893, 5,755,564, 5,690,480, 5,632,611, 5,624,247, 5,616,015, 5,556,269, 5,322,426, 5,304,047, 5,247,795, 5,171,140, 5,098,265, 4,731,000, 4,677,949, 4,558,997, 3,989,422, 3,802,809, 3,600,114, 3,560,119, 3,011,694, 2,494,100, 2,475,247, 1,041,721. These prior patents provide so-called “dual scroll” structure, i.e. the orbiting scroll elements extend from the opposite sides of the end plate. The dual scroll structure causes the axial forces acting on the end plate of the orbiting scroll from the compressed fluid pressure to be substantially reduced or balanced. Hence, the need for a thrust bearing to support the orbiting scroll is eliminated and so is the corresponding friction wear and power loss.




However, in the prior art, the orbiting scroll, no matter whether it is centrally driven or peripherally driven, makes orbiting motion with a fixed orbiting radius. U.S. Pat. No. 4,192,152 to Allen E. Armstrong et al. discloses a radial compliant linking means to accommodate the thermal expansion differences between the scroll members and frame of the housing. This so-called “radial compliant” linking means is not a true radial compliant mechanism in the sense of being typically and commonly accepted in the industry. A typical “radial compliant mechanism” refers to a mechanism that can provide the orbiting scroll with freedom to travel radially until flank-flank contact between the orbiting scroll and the fixed scroll takes place to seal off the compression or expansion pocket. When incompressible fluid is trapped in the compression pocket or debris is involved between the scrolls, the orbiting scroll can yield radially backwards from the fixed scroll to accommodate the situation.




U.S. Pat. No. 3,817,664 discloses a pivot shaft and coupling means, i.e. a mechanical radial compliant mechanism, where the orbiting scroll is compliant radially through a coupling mechanism driven by a pivot shaft, which in turn is urged by a mechanical spring. This patent also discloses an axial compliant mechanism where the orbiting scrolls are urged towards the fixed scroll to achieve tip-base contact between scrolls by the pressure of the discharge fluid for better radial sealing. This radial compliant mechanism is not practical due to the pivotal shaft and is not convenient for high rotation speed, such as a couple of thousand RPM (revolutions per minute) or higher.




In oil-free and large horsepower applications, due to the severe working conditions for the former and heavy load for the later, both call for stronger anti-rotation and coupling mechanisms than an Oldham ring mechanism, which is currently widely used in air conditioning and oil flooded scroll applications. The peripheral crank handles, as taught in U.S. Pat. No. 3,802,809, provide a strong and reliable anti-rotation and coupling mechanism. However, it restricts the orbiting scroll from radial compliance, thus sacrificing the tangential sealing between the fluid pockets formed between orbiting and fixed scrolls.




SUMMARY OF THE INVENTION




To overcome the shortcomings of conventional scroll-type fluid displacement apparatus, the present invention provides a “floating scroll” mechanism for scroll type fluid displacement apparatus. The dual orbiting scroll has spiral vanes on both sides of the end plate. In a floating scroll, the orbiting scroll is dynamically well balanced, axially and radially. The scrolls are fully or semi-axially and radially compliant for maintaining minimum contacting forces between components, hence achieving good sealing for high speed, high efficiency, low friction wear and power loss. A crank shaft-sliding knuckle and/or peripheral crank handles-sliding knuckle mechanism provide the dual orbiting scroll with radial compliant capability. A synchronizer is used to synchronize the orientation of the crank handles to prevent the mechanism from jamming during operation and start up. The scroll can be single stage or multi-stage, depending on the compression ratio, working media and other factors of the applications.




An object of the invention is to provide an improved scroll-type positive fluid displacement apparatus, which uses peripheral multiple crank handles to assure the circular translation, i.e. orbiting motion, of the orbiting scroll relative to the fixed scroll. At the same time, the scroll-type apparatus provides the orbiting scroll with the freedom to adjust its orbiting radius compliant to the fixed scroll spiral element by synchronizing the peripheral crank handles to eliminate possible mechanical jam of the handles.




It is another object of this invention to provide an improved scroll-type apparatus in which the orbiting scroll has spiral elements extending from the opposite sides of the end plate, a so called “Dual Orbiting Scroll”. Both sides of the dual orbiting scroll are dynamically similar or identical, i.e. the axial forces acting on both sides of the dual orbiting scroll are balanced or its difference is minimized. An axial compliant mechanism, by pressurizing a plenum, urges one scroll member towards the other scroll member with a controlled axial force that is just enough to overcome the opposite forces to maintain very light tip-base contact and thus, to achieve the radial sealing. The orbiting scroll with axial and radial compliant mechanisms is “floating” in the sense of force balance. The floating scroll technology allows the scroll apparatus to operate at higher rotating speeds to achieve higher fluid displacement capacity with a relatively small size and weight of the apparatus. This results in a reduced friction, reduced wear, highly efficient, compact and light scroll-type fluid displacement apparatus.




Other objects of the invention will in part be obvious and will in part be apparent hereinafter.











BRIEF DESCRIPTION OF THE DRAWINGS




For a fuller understanding of the nature and objects of the invention, reference should be made to the following detailed description taken in connection with the accompanying drawings in which:





FIG. 1

is a cross-sectional view of a fully compliant floating scroll compressor in accordance with this invention;





FIG. 2

is a traverse sectional view of the orbiting scroll member with a radial compliant mechanism of the present invention of

FIG. 1

taken along line


2





2


;





FIG. 3

is an amplified view of a peripheral crank handle, crank handle knuckle and synchronizer ring taken along line


3





3


of

FIG. 2

;





FIG. 4

is a traverse sectional view of

FIG. 1

taken along line


4





4


, illustrating the synchronizer, balancer and plenum of the present invention;





FIG. 5

is a drawing of the synchronizer ring with synchronizer bearings;





FIG. 6

is an amplified view of the driving mechanism of the central portion taken along line


6





6


of

FIG. 2

;





FIG. 7

is a traverse sectional view of the driving mechanism of

FIG. 6

along line


7





7


;





FIG. 8

is a traverse sectional view of the peripheral crank handle mechanism of

FIG. 3

along line


8





8


;





FIG. 9

is a cross-sectional view of a second embodiment of a synchronizer, timing belt and peripheral crank pulleys;





FIG. 10

is a traverse sectional view of the second embodiment of the synchronizer of the floating scroll compressor taken from

FIG. 9

along line


10





10


;





FIG. 11

is a cross-sectional view showing a floating scroll compressor with an Oldham ring as the coupling and anti-rotation mechanism;





FIG. 12

is another traverse sectional view showing a floating scroll compressor with an Oldham ring as the coupling and anti-rotation mechanism taken from

FIG. 11

along line


12





12


.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT(S)




Referring to

FIG. 1

, a scroll-type air compressor designed in accordance with the present invention is shown. The compressor unit


10


includes a front housing


20


and a rear housing


21


. A main shaft


40


rotates along its axis S


1


—S


1


when supported and driven by an external means (not shown). A drive pin


42


extrudes from the front end of main shaft


40


, and the central axis of drive pin


42


, S


2


—S


2


, is offset from the main shaft axis, S


1


—S


1


, by a distance equal to the orbiting radius R


or


of the orbiting scroll member


60


. The orbiting radius is the radius of the orbiting circle, which is traversed by the orbiting scroll member


60


as it orbits relative to the first fixed scroll member


50


and the second fixed scroll member


70


.




The first fixed scroll member


50


(also called front fixed scroll) has an end plate


51


from which a scroll element


52


extends. There is a hole


53


in the center of the end plate


51


to allow the main shaft


40


to pass through to drive the orbiting scroll


60


.




The orbiting scroll member


60


includes circular end plates


61


and


61


′, scroll elements


62


and


62


′ affixed to and extending from opposite sides of the end plates


61


and


61


′, respectively, and orbiting bearing hubs


63


and


63


′ affixed to and extending in the central portion of the end plates


61


and


61


′, respectively. For convenience, the part that includes end plate


61


, element


62


and hub


63


is designated as the front orbiting scroll, and end plate


61


′, element


62


′ and hub


63


′ as the rear orbiting scroll. Orbiting scroll


60


, containing front and rear orbiting scrolls arranged back to back, is called dual scroll. The front and rear orbiting scrolls of the dual scroll orbit together and can make radial movement relative to each other during operation.




The second fixed scroll member


70


(also called rear fixed scroll) has an end plate


71


, from the front side of which a scroll element


72


extends.




Scroll elements


52


and


62


,


62


′ and


72


are interfitted at an 180 degree angular offset, and at a radial offset having an orbiting radius Ror respectively. At least one sealed off fluid pocket is thereby defined between scroll elements


52


and


62


, and end plates


51


and


61


. And the same is true between scroll elements


62


′ and


72


, and end plates


61


′ and


71


.




The working fluid enters the compressor


10


from the inlet port


80


and then enters the inlet air passage


81


. The inlet air passage


81


is formed between the front housing


20


, the rear housing


21


and the scrolls as shown in FIG.


1


. The working fluid is then sucked into the compression pockets formed between the scrolls and is compressed during the orbiting motion of the scrolls, and finally, discharges through passage


82


,


83


and discharge port


84


at the central portion of the end plate


71


of the rear fixed scroll. A shaft seal


22


is located in the seal recess


23


in the first end plate


51


to seal off the discharge gas in the passage


82


from the ambient.




Referring to

FIGS. 1-5

, the driving, anti-rotation and radial compliant mechanisms are explained. The drive pin


42


of the main shaft


40


drives the orbiting scroll


60


via central driving knuckles


64


and


64


′ and driving pin bearing


65


and


65


′, respectively. At the periphery of the orbiting scroll


60


, there are three pairs of equally spaced peripheral extensions


160




a


,


160




b


and


160




c


from end plate


61


and


160





a


,


160





b


and


160





c


from end plate


61


′, respectively as shown in

FIGS. 1 and 2

. For simplicity, only the functions for extension


160




a


and


160





a


, and the relevant parts, are described. The rest function in a similar and are not separately described.




Referring to

FIGS. 1

,


2


and


3


, there are three bearing holes


161




a


,


161




b


and


161




c


in the front housing


20


(only


161




a


shown). The crank handle


162




a


is rotatably supported by two bearings


163




a


and


164




a


. Crank handle pin


165




a


extrudes from crank handle


162




a


. The centerline S


1




a


of the crank handle


162




a


and centerline S


2




a


of the crank handle pin


165




a


are offset at a distance corresponding to the orbiting radius Ror.




Extensions


160




a


and


160





a


of the orbiting scroll


60


have bearing holes


166




a


and


166





a


where crank handle bearings


167




a


and


167





a


are located, respectively. Peripheral crank handle


162




a


through crank handle pin


165




a


, peripheral crank knuckles


168




a


and


168





a


, and handle bearings


167




a


and


167





a


together with the other two pairs of peripheral handles


162




b


and


162




c


, and their corresponding parts keep the orbiting scroll


60


in orbiting motion and prevent it from rotation.




Referring to

FIG. 7

, there is a slot


190


in the front driving knuckle


64


. The driving pin


42


is located in slot


190


. The slot


190


is longer radially than the driving pin


42


. When the driving pin


42


rotates counter-clockwise as shown by arrow B, the driving surface


191


of the driving pin


42


pushes the sliding surface


192


of the front driving knuckle


64


. The driving knuckle


64


can move radially, as shown by arrow C. The above description is also true for the rear driving knuckle


64


′ and relevant parts, and for the peripheral knuckles


168




a,




168





a,




168




b,




168





b,




168




c,




168





c


and relevant parts.




Referring to

FIGS. 1

,


7


and


8


, when shaft


40


rotates, the front and rear orbiting scrolls of orbiting scroll


60


are exerted upon by centrifugal forces Fco and F′co, respectively, generated by their own orbiting motion. In addition to the orbiting motion, the front and rear orbiting scrolls of the orbiting scroll


60


slide radially together with the driving knuckle


64


and


64


′ and the peripheral knuckles


168




a


,


168





a


,


168




b


,


168





b


,


168




c


and


168





c


under the action of the centrifugal forces until the orbiting scrolls stop by flank-flank contacting their corresponding fixed scrolls. As a result, this is radial-compliant.




Using a sliding knuckle-crank shaft mechanism to achieve radial compliance is well known in the art. However, due to technical difficulties this mechanism has not been adapted for a dual scroll design as reviewed in the background introduction above. The difficulty is to synchronize the orientation of the peripheral crank handles, such that the orbiting scroll can slide freely in the radial direction without jamming. The invention provides a mechanism, including peripheral crank handles, sliding knuckles and a crank handle synchronizer, which makes the orbiting scroll radial compliant. Referring to

FIGS. 1-5

the function of the synchronizer


170


is explained. In

FIG. 4

, S


1




a


-S


2




a


, S


1




b


-S


2




b


and S


1




c


-S


2




c


are the lines connecting the centers of crank handles


162




a


,


162




b


and


162




c


with the centers of the crank handle pins


165




a


,


165




b


and


165




c


, respectively. The lines S


1




a


-S


2




a


, S


1




b


-S


2




b


and S


1




c


-S


2




c


must remain parallel to each other, i.e. synchronized, all the time no matter whether the scroll apparatus is in operation or at rest. Otherwise, the crank handles


162




a


,


162




b


and


162




c


, and the driving shaft


40


, and in turn the orbiting scroll


60


, could be jammed at start up or during operation due to the freedom of motion of each knuckle in its radial and tangential directions.




In order to maintain the synchronization of the crank handles, synchronizer


170


, as shown in

FIGS. 1-5

, is connected to the crank handle pins


165




a


,


165




b


and


165




c


via synchronizer bearings


171




a


,


171




b


and


171




c


, respectively. The synchronizer


170


makes circular translation, i.e. orbiting motion similar to the orbiting scrolls, and keeps the three crank handle pins in a triangular relation, i.e. being synchronized, such that the lines S


1




a


-S


2




a


, S


1




b


-S


2




b


and S


1




c


-S


2




c


remain parallel to each other all the time.




Returning now to the orbiting scroll


60


, which is acted on by the centrifugal force Fco and F′co, and referring to

FIGS. 1 and 4

, the centrifugal forces Fco and F′co are partially balanced by that of counterweights


90


and


91


, and


90


′ and


91


′, respectively, such that the resulting net centrifugal forces are just enough to overcome the radial separating forces caused by the compressed gas. During operation, because the lines S


1




a


-S


2




a


, S


1




b


-S


2




b


and S


1




c


-S


2




c


are synchronized, the orbiting scroll


60


will move along the radial direction, i.e. parallel to lines S


1




a


-S


2




a


, S


1




b


-S


2




b


and S


1




c


-S


2




c


, by the net centrifugal forces until the flanks of orbiting scroll elements


62


and


62


′ very lightly contact the flanks of the fixed scroll elements


52


and


72


, respectively, to achieve tangential sealing between the compression pockets. Overall balance of centrifugal forces of the scroll apparatus is achieved by other counterweights in a traditional way, and is not discussed here.




Referring to

FIGS. 1 and 4

, the axial compliant mechanism for the dual scroll structure will be described. The orbiting scroll


60


includes front end plate


61


and rear end plate


61


′. There is a plenum chamber


67


formed between the two end plates. Sealing element


68


seals off plenum chamber


67


from air passage


81


and suction ambient. At start up, the elasticity of the sealing element


68


urges both front and rear orbiting scrolls towards their corresponding mating fixed scrolls to achieve light tip-base contact between the mating scrolls. The plenum chamber


67


is connected to the discharge air through passages


82


and


83


. The areas of the surfaces


85


and


85


′ are so designed that the forces of the discharge air acting on them slightly exceed the total axial forces, respectively acting on the opposite surfaces


69


and


69


′ of the end plates


61


and


61


′, and the tips of the scroll elements


62


and


62


′ of the front and rear orbiting scrolls by the compressed air. The net axial forces will urge the front and rear orbiting scrolls, respectively, towards the corresponding mating fixed scrolls to achieve very light contact at six pairs of contacting surfaces. Among them, two pairs of contacting surfaces are between the tip surfaces of two orbiting scrolls against the mating base surfaces of the end plates of corresponding fixed scrolls. Two other pairs of contacting surfaces are between the tip surfaces of two fixed scrolls against the mating base surfaces of the end plates of corresponding orbiting scrolls. The remaining two pairs of contacting surfaces are the anti-thrust surfaces


59


and


79


of the front and rear housings


20


and


21


against the thrust surfaces


69


and


69


′ of the front and rear orbiting scrolls, respectively. The anti-thrust surfaces


59


and


79


support the surfaces


69


and


69


′ of the orbiting scroll, respectively, to avoid possible tipping motion of the orbiting scrolls. The surface contact between the mating surfaces of the above-mentioned six pairs of contacting surfaces is not necessarily taking place at the same time when assembled. Nevertheless, after wearing-in, light contact between the six pairs of surfaces will take place. This axial compliant mechanism enables a good radial sealing between compression pockets and makes the wear between the orbiting and fixed scrolls negligible and self-compensating. Many axial compliant schemes have been taught in the prior art, and some of them might be adapted for use with this invention.





FIGS. 9 and 10

illustrate another embodiment of the synchronizer for a radial compliant mechanism with a dual scroll structure. In these figures, elements corresponding to elements in

FIGS. 1-8

are referenced by the same reference numerals.




In this embodiment there are three peripheral crank timing pulleys,


173




a


,


173




b


and


173




c


, firmly attached to the crank handles


162




a


,


162




b


and


162




c


, respectively. A timing belt


174


links the three timing pulleys,


173




a


,


173




b


and


173




c


and synchronizes them such that the lines S


1




a


-S


2




a


, S


1




b


-S


2




b


and S


1




c


-S


2




c


, that connect the centers of the crank handles,


162




a


,


162




b


and


162




c


with the centers of the crank handle pins


165




a


,


165




b


and


165




c


, respectively, remain parallel to each other all the time no matter whether the scroll apparatus is in operation or is stationary. Idle wheels


175


keep the timing belt


174


in position and maintain proper tension for smooth running.




There are many mechanisms, e.g. gear systems, etc., that could alternatively be used as a synchronizer as long as they can keep the lines S


1




a


-S


2




a


, S


1




b


-


2




b


and S


1




c


-S


2




c


parallel to each other all the time no matter whether the scroll apparatus is in operation or is stationary.





FIGS. 11 and 12

illustrate still another embodiment of a radial compliant mechanism for a floating scroll apparatus where an Oldham ring mechanism is used as the coupling and rotation-prevention mechanism instead of the peripheral crank handle mechanism discussed above. In this embodiment, elements corresponding to elements in

FIGS. 1-10

are referenced by the same reference numerals




When shaft


40


rotates, the crank pin


42


drives the orbiting scroll


60


via driving knuckles


64


and


64


′, and driving bearings


65


and


65


′ to make counterclockwise circular translation, i.e. orbiting motion, and allowing radial movement between the orbiting scroll member


60


and the crank pin


42


. Oldham ring


176


guides the orbiting motion of the orbiting scroll member


60


. The work principle of the Oldham ring is well known in the art and further explanation is not necessary. A key point of this embodiment is to allow the front and rear orbiting scrolls to make independent radial travel under the influence of the centrifugal forces. Thus, the radial flank-flank contacts between the mating fixed and orbiting scrolls can be achieved.




While the above-described embodiments of the invention are preferred, those skilled in this art will recognize modifications of structure, arrangement, composition and the like which do not part from the true scope of the invention. The invention is defined by the appended claims, and all devices and/or methods that come within the meaning of the claims, either literally or by equivalents, are intended to be embraced therein.



Claims
  • 1. A positive fluid displacement apparatus, comprising:a) an orbiting scroll member including an end plate having two involute wraps affixed to opposite surfaces of said end plate and three, equally-spaced peripheral extensions; b) first and second oppositely disposed, fixed scroll members, each fixed scroll member including an end plate having an involute wrap affixed to an internal facing surface of the respective plate, each involute wrap of the fixed scroll members engageable respectively with one involute wrap of said orbiting scroll member, wherein when said orbiting scroll member orbits with respect to said fixed scroll members, flanks of said engaged wraps of the orbiting and fixed scroll members along with the end plate of said orbiting scroll member and the internal facing surfaces of said end plates of said fixed scroll members define moving pockets of variable volume and zones of high and low fluid pressures; c) a housing supporting said first and second fixed scroll members; d) a rotatable shaft within said housing arranged to drive said orbiting scroll member in orbiting motion with respect to said fixed scroll members; e) three equally spaced crank handles, each rotatably supported by said housing; f) radially compliant linking means connecting said shaft to said orbiting scroll member and connecting said crank handles to said peripheral extensions of said orbiting scroll member to maintain a predetermined angular relationship between said orbiting and fixed scroll members and to allow said orbiting scroll member to slide radially to effect tangential sealing between said involute wraps of the orbiting and fixed scroll members which make moving line contact as said orbiting scroll member is driven.
  • 2. A positive fluid displacement apparatus in accordance with claim 1, wherein said end plate of said orbiting scroll member comprises a front plate and a rear plate ranged back to back; said two involute wraps of said orbiting scroll member are affixed to and extend from opposite sides of the front and rear plates, respectively, and said orbiting scroll member comprises a front orbiting scroll member that includes said front plate and said attached involute wrap, and a rear orbiting scroll member tat includes said rear plate and said attached involute wrap.
  • 3. A positive fluid displacement apparatus in accordance with claim 2, wherein said front orbiting scroll member and said rear orbiting scroll member are able to slide radially with respect to each other while orbiting.
  • 4. A positive fluid displacement apparatus in accordance with claim 3, wherein:a) said shaft has a crank pin extending from an end thereof; b) a front bearing hub and a rear bearing hub are attached to a central portion of said front and rear plates, respectively, of said orbiting scroll member; and c) said radially compliant linking means having front and rear drive knuckles that are rotatable within said front and rear bearing hubs of said orbiting scroll member, said knuckles are driven by and rotate together with said crank pin and are able to slide radially together with said front and rear bearing hubs, respectively, to effect tangential sealing between said involute wraps of the orbiting and fixed scroll members which make moving line contact as said orbiting scroll member is driven.
  • 5. A positive fluid displacement apparatus in accordance with claim 4, wherein:a) each of said crank handles has a crank handle pin affixed to and extending from an end thereof; and b) said radially compliant linking means further includes three pairs of crank handle knuckles that are rotatable within said three peripheral extensions, respectively, of said orbiting scroll member, and are driven by and rotate together with said crank handle pins, and said crank handle knuckles are able to slide radially together with said peripheral extensions, respectively, to effect tangential sealing between said involute wraps of the orbiting and fixed scroll members which make moving line contact as said orbiting scroll member is driven and to maintain a predetermined angular relationship between said orbiting and fixed scroll members.
  • 6. A positive fluid displacement apparatus in accordance with claim 4, wherein at least one counterbalancer is attached to each of said front and rear drive knuckles to balance part of the centrifugal forces acting on said front and rear orbiting scroll members such that a radial separating force caused by displaced gas is overcome to maintain light contact between the involute wraps of said orbiting and fixed scroll members.
  • 7. A positive fluid displacement apparatus in accordance with claim 5, wherein at least one counterbalancer is attached to each of said three crank handle knuckles engaged with said extensions, such that a part of the centrifugal force acting on said front and rear orbiting scroll members is balanced and a radial separating force caused by displaced gas is overcome to maintain light sealing contact between the involute wraps of said orbiting and fixed scroll members.
  • 8. A positive fluid displacement apparatus, comprising:a) an orbiting scroll member including an end plate having two involute wraps affixed to opposite surfaces of said end plate and three, equally-spaced peripheral extensions; b) first and second oppositely disposed, fixed scroll members, each fixed scroll member including an end plate having an involute wrap affixed to an internal facing surface of the respective plate, each involute wrap of the fixed scroll members engageable respectively with one involute wrap of said orbiting scroll member, wherein when said orbiting scroll member orbits with respect to said fixed scroll members, flanks of said engaged wraps of the orbiting and fixed scroll members along with said end plate of said orbiting scroll member and the internal facing surfaces of said end plates of said fixed scroll members define moving pockets of variable volume and zones of high and low fluid pressures;c) a housing supporting said first and second fixed scroll members; d) a rotatable shaft within said housing arranged to drive said orbiting scroll member in orbiting motion with respect to said fixed scroll members; e) three equally spaced crank handles, each rotatably supported by said housing; f) radially compliant linking means connecting said shaft to said orbiting scroll member and connecting said crank handles to said peripheral extensions of said orbiting scroll member to maintain a predetermined angular relationship between said orbiting and fixed scroll members and to allow said orbiting scroll member to slide radially to effect tangential sealing between said involute wraps of said orbiting and fixed scroll members which make moving line contact as said orbiting scroll member is driven; g) a synchronizer synchronizing said crank handles such that in a plane perpendicular to said rotatable shaft, lines drawn through centers of said crank handles and perpendicular to the direction of orbiting motion of said orbiting scroll member remain parallel.
  • 9. A positive fluid displacement apparatus in accordance with claim 8, wherein said synchronizer has a ring with three, equally-spaced peripheral extensions connected to said crank handles, and said synchronizer orbits together with said orbiting scroll member.
  • 10. A positive fluid displacement apparatus in accordance with claim 9, wherein said end plate of said orbiting scroll member comprises a front plate and a rear plate arranged back to back; said two involute wraps of said orbiting scroll member are affixed to and extend from opposite sides of the front and rear plates, respectively; and said orbiting scroll member comprises a front orbiting scroll member that includes said front plate and said attached involute wrap, and a rear orbiting scroll member that includes said rear plate and said attached involute wrap.
  • 11. A positive fluid displacement apparatus in accordance with claim 10, wherein said front orbiting scroll member and said rear orbiting scroll member are able to slide radially with respect to each other while orbiting.
  • 12. A positive fluid displacement apparatus in accordance with claim 11, wherein:a) said shaft has a crank pin extending from an end thereof; b) a front bearing hub and a rear bearing hub are attached to a central portion of said front and rear plates, respectively, of said orbiting scroll member; and c) said radially compliant linking means having front and rear drive knuckles that are rotatable within said front and rear bearing hubs of said orbiting scroll member, said knuckles are driven by and rotate together with said crank pin and are able to slide radially together with said front and rear bearing hubs, respectively, to effect tangential sealing between said involute wraps of the orbiting and fixed scroll members which make moving line contact as said orbiting scroll member is driven.
  • 13. A positive fluid displacement apparatus in accordance with claim 12, wherein:a) each of said crank handles has a crank handle pin affixed to and extending from an end thereof; and b) said radially compliant linking means further includes three pairs of crank handle knuckles that are rotatable within said three peripheral extensions, respectively, of said orbiting scroll member, and are driven by and rotate together with said crank handle pins, and said crank handle knuckles are able to slide radially together with said peripheral extensions, respectively, to effect tangential sealing between said involute wraps of the orbiting and fixed scroll members which make moving line contact as said orbiting scroll member is driven and to maintain a predetermined angular relationship between said orbiting and fixed scroll members.
  • 14. A positive fluid displacement apparatus in accordance with claim 12, wherein at least one counterbalancer is attached to each of said front and rear drive knuckles to balance part of the centrifugal forces acting on said front and rear orbiting scroll members such that a radial separating force caused by displaced gas is overcome to maintain light contact between the involute wraps of said orbiting and fixed scrolls.
  • 15. A positive fluid displacement apparatus in accordance with claim 13, wherein at least one counterbalancer is attached to each of said three crank handle knuckles engaged with said extensions, such that a part of the centrifugal force acting on said front and rear orbiting scroll members is balanced and a radial separating force caused by displaced gas is overcome to maintain light sealing contact between the involute wraps of said orbiting and fixed scroll members.
  • 16. A positive fluid displacement apparatus, comprising:a) an orbiting scroll member including an end plate having a front plate and a rear plate arranged back to back, and two involute wraps are affixed to and extend from opposite sides of the front and rear plates, respectively; said orbiting scroll member comprises a front orbiting scroll member tat includes said front plate and said attached involute wrap, and a rear orbiting scroll member that includes said rear plate and said attached involute wrap; and three, equally-spaced peripheral extensions for each of said front and rear plates; b) first and second oppositely disposed, fixed scroll members, each fixed scroll member including an end plate having an involute wrap affixed to an internal facing surface of the respective plate, each involute wrap of the fixed scroll members engageable respectively with one involute wrap of said orbiting scroll member, wherein when said orbiting scroll member orbits with respect to said fixed scroll members, flanks of said engaged wraps of the orbiting and fixed scroll members along with said front and rear plates of said orbiting scroll member and the internal facing surfaces of said end plates of said fixed scroll members define moving pockets of variable volume and zones of high and low fluid pressures; c) a housing supporting said first and second fixed scroll members; d) a rotatable shaft within said housing arranged to drive said orbiting scroll member in orbiting motion with respect to said fixed scroll members; e) three equally spaced crank handles, each rotatably supported by said housing; f) radially compliant linking means connecting said shaft to said orbiting scroll member and connecting said crank handles to said peripheral extensions of said orbiting scroll member to maintain a predetermined angular relationship between said orbiting and fixed scroll members and to allow said orbiting scroll member to slide radially to effect tangential sealing between said involute wraps of said orbiting and fixed scroll members which make moving line contact as said orbiting scroll member is driven; g) a synchronizer synchronizing said crank handles such that in a plane perpendicular to said rotatable shaft, lines drawn through centers of said crank handles and perpendicular to the direction of orbiting motion of said orbiting scroll member remain parallel; and h) a plenum chamber formed between said front and rear plates of said front and rear orbiting scroll members, wherein a pressurized fluid introduced into said plenum chamber urges the front and rear orbiting scroll members towards the fixed scroll members.
  • 17. A positive fluid displacement apparatus in accordance with claim 16, wherein said synchronizer has a ring with three, equally-spaced peripheral extensions connected to said crank handles, and said synchronizer orbits together with said orbiting scroll member.
  • 18. A positive fluid displacement apparatus in accordance with claim 17, wherein said front orbiting scroll member and said rear orbiting scroll member are able to slide radially with respect to each other while orbiting.
  • 19. A positive fluid displacement apparatus in accordance with claim 18, wherein a sealing element made of resilient material is located between said front and rear plates of said front and rear orbiting scroll members to seal off said plenum chamber such that a pressurized fluid introduced into the plenum chamber is sealed off from neighboring areas containing fluid at different pressure inside said housing.
  • 20. A positive fluid displacement apparatus in accordance with claim 19, wherein:a) said shaft has a crank pin extending from an end thereof; b) a front bearing hub and a rear bearing hub are attached to a central portion of said front and rear plates, respectively, of said orbiting scroll member; and c) said radially compliant linking means having front and rear drive knuckles that are rotatable within said front and rear bearing hubs of said orbiting scroll member, said knuckles are driven by and rotate together with said crank pin and are able to slide radially together with said front and rear bearing hubs, respectively, to effect tangential sealing between said involute wraps of the orbiting and fixed scroll members which make moving line contact as said orbiting scroll member is driven.
  • 21. A positive fluid displacement apparatus in accordance with claim 20, wherein:a) each of said crank handles has a crank handle pin affixed to and extending from an end thereof; and b) said radially compliant linking means further includes three pairs of crank handle knuckles that are rotatable within said three peripheral extensions, respectively, of said orbiting scroll member, and are driven by and rotate together with said crank handle pins, and said crank handle knuckles are able to slide radially together with said peripheral extensions, respectively, to effect tangential sealing between said involute wraps of the orbiting and fixed scroll members which make moving line contact as said orbiting scroll member is driven and to maintain a predetermined angular relationship between said orbiting and fixed scroll members.
  • 22. A positive fluid displacement apparatus in accordance with claim 20, wherein at least one counterbalancer is attached to each of said front and rear drive knuckles to balance part of the centrifugal forces acting on said front and rear orbiting scroll members such that a radial separating force caused by displaced gas is overcome to maintain light contact between the involute wraps of said orbiting and fixed scroll members.
  • 23. A positive fluid displacement apparatus in accordance with claim 21, wherein at least one counterbalancer is attached to each of said three crank handle knuckles engaged with said extensions, such that a part of the centrifugal force acting on said front and rear orbiting scroll members is balanced and a radial separating force caused by displaced gas is overcome to maintain light sealing contact between the involute wraps of said orbiting and fixed scroll members.
  • 24. A positive fluid displacement apparatus, comprising in combinationa) an orbiting scroll member including an end plate having a front plate and a rear plate arranged back to back, and two involute wraps are affixed to and extend from opposite sides of the front and rear plates, respectively; said orbiting scroll member comprises a front orbiting scroll member that includes said front plate and said attached involute wrap, and a rear orbiting scroll member that includes said rear plate and said attached involute wrap; and three, equally-spaced peripheral extensions for each of said front and rear plates; b) first and second oppositely disposed, fixed scroll members, each fixed scroll member including an end plate having an involute wrap affixed to an internal facing surface of the respective plate, each involute wrap of the fixed scroll members engageable respectively with one involute wrap of said orbiting scroll member, wherein when said orbiting scroll member orbits with respect to said fixed scroll members, flanks of said engaged wraps of the orbiting and fixed scroll members along with said front and rear plates of said orbiting scroll member and the internal facing surfaces of said end plates of said fixed scroll members define moving pockets of variable volume and zones of high and low fluid pressures; c) a housing supporting said first and second fixed scroll members; d) a rotatable shaft within said housing arranged to drive said orbiting scroll member in orbiting motion with respect to said fixed scroll members; e) three equally spaced crank handles, each rotatably supported by said housing, and each having a timing belt pulley attached to it; f) radially compliant linking means connecting said shaft to said orbiting scroll member and connecting said crank handles to said peripheral extensions of said orbiting scroll member to maintain a predetermined angular relationship between said orbiting and fixed scroll members and to allow said orbiting scroll member to slide radially to effect tangential sealing between said involute wraps of said orbiting and fixed scroll members which make moving line contact as said orbiting scroll member is driven; g) a plenum chamber formed between said front and rear plates of said front and rear orbiting scroll members, wherein a pressurized fluid introduced into said plenum chamber urges the front and rear orbiting scroll members towards the fixed scroll members; and h) a synchronizer including a timing belt and multiple idle wheels, said synchronizer synchronizing said crank handles such that in a plane perpendicular to said rotatable shaft, lines drawn through centers of said crank handles and perpendicular to the direction of orbiting motion of said orbiting scroll member remain parallel.
  • 25. A positive fluid displacement apparatus in accordance with claim 24, wherein said front orbiting scroll member and said rear orbiting scroll member are able to slide radially with respect to each other while orbiting.
  • 26. A positive fluid displacement apparatus in accordance with claim 25, wherein a sealing element made of resilient material is located between said front and rear plates of said front and rear orbiting scroll members to seal off said plenum chamber such that a pressurized fluid introduced into the plenum chamber is sealed off from neighboring areas containing fluid at different pressure inside said housing.
  • 27. A positive fluid displacement apparatus in accordance with claim 26, wherein:a) said shaft has a crank pin extending from an end thereof; b) a front bearing hub and a rear bearing hub are attached to a central portion of said front and rear plates, respectively, of said orbiting scroll member; and c) said radially compliant linking means having front and rear drive knuckles that are rotatable within said front and rear bearing hubs of said orbiting scroll member, said knuckles are driven by and rotate together with said crank pin and are able to slide radially together with said front and rear bearing hubs, respectively, to effect tangential sealing between said involute wraps of the orbiting and fixed scroll members which make moving line contact as said orbiting scroll member is driven.
  • 28. A positive fluid displacement apparatus in accordance with claim 27, wherein:a) each of said crank handles has a crank handle pin affixed to and extending from an end thereof; and b) said radially compliant linking means further includes three pairs of crank handle knuckles that are rotatable within said three peripheral extensions, respectively, of said orbiting scroll member, and are driven by and rotate together with said crank handle pins, and said crank handle knuckles are able to slide radially together with said peripheral extensions, respectively, to effect tangential sealing between said involute wraps of said orbiting and fixed scroll members which make moving line contact as said orbiting scroll member is driven and to maintain a predetermined angular relationship between said orbiting and fixed scroll members.
  • 29. A positive fluid displacement apparatus in accordance with claim 27, wherein at least one counterbalancer is attached to each of said front and rear drive knuckles to balance part of the centrifugal forces acting on said front and rear orbiting scroll members such that a radial separating force caused by displaced gas is overcome to maintain light contact between the involute wraps of said orbiting and fixed scroll members.
  • 30. A positive fluid displacement apparatus in accordance with claim 28, wherein at least one counterbalancer is attached to each of said three crank handle knuckles engaged with said extensions, such that a part of the centrifugal force acting on said front and rear orbiting scroll members is balanced and a radial separating force caused by displaced gas is overcome to maintain light sealing contact between the involute wraps of said orbiting and fixed scroll members.
  • 31. A positive fluid displacement apparatus, comprising:a) an orbiting scroll member including an end plate having a front plate and a rear plate ranged back to back, and two involute wraps are affixed to and extend from opposite sides of the front and rear plates, respectively; said orbiting scroll member comprises a front orbiting scroll member that includes said front plate and said attached involute wrap, and a rear orbiting scroll member that includes said rear plate and said attached involute wrap; b) first and second oppositely disposed, fixed scroll members, each fixed scroll member including an end plate having an involute wrap affixed to an internal facing surface of the respective plate, each involute wrap of the fixed scroll members engageable respectively with one involute wrap of said orbiting scroll member, wherein when said orbiting scroll member orbits with respect to said fixed scroll members, flanks of said engaged wraps of the orbiting and fixed scroll members along with said front and rear plates of said orbiting scroll member and the internal facing surfaces of said end plates of said fixed scroll members define moving pockets of variable volume and zones of high and low fluid pressures; c) a housing supporting said first and second fixed scroll members; d) a rotatable shaft within said housing arranged to drive said orbiting scroll member in orbiting motion with respect to said fixed scroll members, said shaft has a crank pin extending from an end thereof; e) a plenum chamber formed between said front and rear plates of said front and rear orbiting scroll members, wherein a pressurized fluid introduced into said plenum chamber urges the front and rear orbiting scroll members towards the fixed scroll members; f) an Oldham coupling having two sets of keys perpendicular to each other, each set of said keys is engaged with said orbiting scroll member and said housing, respectively, to maintain a predetermined angular relationship between said orbiting and fixed scroll members; g) a front bearing hub and a rear bearing hub are attached to a central portion of said front and rear plates, respectively, of said orbiting scroll member; and h) a radially compliant linking means having front and rear drive knuckles that are rotatable within said front and rear bearing hubs of said orbiting scroll member, said knuckles are driven by and rotate together with said crank pin and are able to slide radially together with said front and rear bearing hubs, respectively, to effect tangential sealing between said involute wraps of said orbiting and fixed scroll members which make moving line contact as said orbiting scroll member is driven.
  • 32. A positive fluid displacement apparatus in accordance with claim 31 wherein a sealing element made of resilient material is located between said front andrear plates of said front and rear orbiting scroll members to seal off said plenum chamber such that a pressurized fluid introduced into the plenum chamber is sealed off from neighboring areas containing fluid at different pressure inside said housing.
  • 33. A positive fluid displacement apparatus in accordance with claim 32, wherein at least one counterbalancer is attached to each of said front and rear drive knuckles to balance part of the centrifugal forces acting on said front and rear orbiting scroll members such that a radial separating force caused by displaced gas is overcome to maintain light contact between the involute wraps of said orbiting and fixed scroll members.
RELATED APPLICATION

This application claims the benefit of U.S. Provisional Application No. 60/371,998, filed Apr. 11, 2002.

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Provisional Applications (1)
Number Date Country
60/371998 Apr 2002 US