The present invention relates to a scroll-type fluid machine and its maintenance method.
As a background art in the present technical field, there is Patent Literature 1.
Patent Literature 1 describes a scroll-type fluid machine, wherein on a front side of an eccentric shaft part integral with a drive shaft, an oil supply hole facing in a direction of an axial line of an orbiting scroll penetrates through the orbiting scroll so that grease can be supplied from an opening end on a front side of this oil supply hole, i.e., a side of an orbiting lap toward a bearing part of the eccentric shaft part, and, on a front side of a self-rotation preventing mechanism, an oil supply hole facing in a direction of an axial line of an orbiting scroll penetrates through the orbiting scroll so that grease can be supplied from an opening end on a front side of this oil supply hole, i.e., a side of an orbiting lap toward a bearing of the self-rotation preventing mechanism.
In the scroll-type fluid machine described in Patent Literature 1, the oil supply hole faces the front side, i.e., in the direction of the axis line of the eccentric shaft; therefore, the scroll-type fluid machine cannot supply grease unless a fixed scroll is removed, and cannot improve the workability during maintenance.
In view of the above problem, the present invention is intended to provide a scroll-type fluid machine capable of supplying sufficient grease to necessary parts of an orbiting bearing or auxiliary crank bearing without entailing a complicated operation during maintenance, thereby improving the reliability and workability, and its maintenance method.
To solve the above problem, the present invention provides a scroll-type fluid machine that includes a fixed scroll, an orbiting scroll that faces the fixed scroll and makes the orbiting movement, a casing that is provided on radially outside of the orbiting scroll, a drive shaft that drives the orbiting scroll, an orbiting bearing that supports the drive shaft with respect to the orbiting scroll, and a piping that supplies lubricant to the orbiting bearing, in which the orbiting scroll is provided with a boss plate that is attached to the drive shaft, the piping is provided on the boss plate, and a distal end of the piping faces an opening part provided between the casing and the fixed scroll or an opening part provided on the fixed scroll or the casing.
Furthermore, the present invention provides a scroll-type fluid machine that includes a fixed scroll, an orbiting scroll that faces the fixed scroll and makes orbiting movement, a casing that is provided on radially outside of the orbiting scroll, a drive shaft that drives the orbiting scroll, and a self-rotation preventing mechanism that prevents self-rotation of the orbiting scroll, in which a boss plate attached to the drive shaft is provided on a surface of the orbiting scroll on an opposite side of a surface facing the fixed scroll, a piping for supplying lubricant to the self-rotation preventing mechanism is provided on the boss plate, and a distal end of the piping faces an opening part provided between the casing and the fixed scroll or an opening part provided on the fixed scroll or the casing.
Moreover, the present invention provides a maintenance method for a scroll-type fluid machine that includes inserting a tool for lubricant supply from an opening part provided between a casing and a fixed scroll or an opening part provided on the fixed scroll or the casing, and supplying lubricant to a first piping, which is provided on a boss plate connecting an orbiting scroll with a drive shaft and supplies lubricant to an orbiting bearing, and/or a second piping, which supplies lubricant to a self-rotation preventing mechanism.
According to the present invention, it is possible to provide a scroll-type fluid machine with reliability and workability improved.
As an example of a scroll-type fluid machine according to the present invention, a scroll-type compressor is described as an example in respective embodiments.
Embodiment 1 of the present invention is described on the basis of
An entire configuration of a scroll-type compressor according to the present embodiment is explained with
The casing 2 composing an outer shell of the compressor body 1 is formed into a bottomed tubular shape that one side thereof in an axial direction is closed and the other side in the axial direction is open as shown in
Furthermore, in the tube part 2A of the casing 2, there are housed the orbiting scroll 4, the crank part 10, the self-rotation preventing mechanism 13, etc. that are described later. Moreover, on the side of the bottom part 2B of the casing 2, a plurality of the self-rotation preventing mechanisms 13 (only one self-rotation preventing mechanism 13 is shown in
The fixed scroll 3 is one of scroll members, and is fixedly installed on the side of an opening end of the casing 2 (the tube part 2A). Then, as shown in
The orbiting scroll 4 composing the other scroll member is rotatably installed in the casing 2 so as to face the fixed scroll 3 in the axial direction. Then, as shown in
Furthermore, on the radially outside of the boss plate 5, the self-rotation preventing mechanisms 13 are arranged at a predetermined interval in the circumferential direction of the orbiting scroll 4 in a space between the boss plate 5 and the bottom part 2B of the casing 2. Then, the boss plate 5 of the orbiting scroll 4 is placed so that its center radially deviates by a predetermined given dimension (an orbiting radius) from the center of the fixed scroll 3.
A plurality of compression chambers 6 define the border between the lap part 3B of the fixed scroll 3 and the lap part 4B of the orbiting scroll 4. As shown in
An intake port 7 is provided on the side of the outer periphery of the fixed scroll 3. The intake port 7 draws in air from the outside through, for example, an air intake filter 7A, etc. and this air is continuously compressed in the compression chambers 6 with the orbiting movement of the orbiting scroll 4.
A discharge port 8 is provided on the side of the center of the fixed scroll 3. The discharge port 8 ejects compressed air from, of the plurality of compression chambers 6, the innermost-diameter-side compression chamber 6 into a storage tank (not shown) to be described later. That is, the orbiting scroll 4 is driven by an electric motor (not shown) or the like through the drive shaft 9 and the crank part 10 that are described later, and makes the orbiting movement with respect to the fixed scroll 3 in a state where self-rotation of the orbiting scroll 4 is restricted by the self-rotation preventing mechanisms 13 to be described later.
Accordingly, of the plurality of compression chambers 6, the outer-diameter-side compression chambers 6 draw in air from the intake port 7 of the fixed scroll 3, and this air is continuously compressed in the compression chambers 6. Then, the inner-diameter-side compression chambers 6 eject the compressed air from the discharge port 8 located on the side of the center of the end plate 3A to the outside.
The drive shaft 9 is rotatably installed in the bearing attachment part 2C of the casing 2 through bearings 21 and 22. The proximal end side (the one side in the axial direction) of the drive shaft 9, which projects out from the casing 2, is detachably connected to a driving source such as an electric motor (not shown), and is driven to rotate by this electric motor. Furthermore, a bearing boss 5A on the boss plate 5 of the orbiting scroll 4 is rotatably connected to the distal end side (the other side in the axial direction) of the drive shaft 9 through the crank part 10 and the orbiting bearing 12 that are described later.
The crank part 10 is integrally installed to the distal end side of the drive shaft 9, and the crank part 10 is connected to the bearing boss 5A of the boss plate 5 of the orbiting scroll 4 through the orbiting bearing 12 to be described later. Then, the crank part 10 rotates integrally with the drive shaft 9, and this rotation is converted into the orbiting movement of the orbiting scroll 4 through the orbiting bearing 12.
The plurality of self-rotation preventing mechanisms 13 are installed between the bottom part 2B of the casing 2 and the back surface side of the orbiting scroll 4 (only one self-rotation preventing mechanism 13 is shown in
Then, the self-rotation preventing mechanisms 13 prevent self-rotation of the orbiting scroll 4, and is subjected to a thrust load from the orbiting scroll 4 on the side of the bottom part 2B of the casing 2. Incidentally, instead of the auxiliary crank mechanism, for example, a ball coupling mechanism or Oldham's coupling can be used to compose the self-rotation preventing mechanisms 13.
A discharge piping 14 is installed so as to be connected to the discharge port 8 of the fixed scroll 3. The discharge piping 14 composes a discharge passage connecting between the storage tank (not shown) and the discharge port 8.
The drive shaft 9 is provided with a balance weight 11 to make the orbiting movement of the orbiting scroll 4 steady, and the balance weight 11 rotates integrally with the drive shaft 9 when the compressor is in operation.
The orbiting bearing 12 is arranged between the bearing boss 5A of the boss plate 5 of the orbiting scroll 4 and the crank part 10. The orbiting bearing 12 is fitted into the bearing boss 5A of the boss plate 5 of the orbiting scroll 4; the orbiting bearing 12 supports the crank part 10 with respect to the boss plate 5, and compensates for the orbiting scroll 4 making the orbiting movement in a given orbiting radius with respect to an axis line of the drive shaft 9.
The orbiting bearing 12 is surrounded by the bearing boss 5A of the boss plate 5, a seal member 15, and the crank part 10 of the drive shaft 9. The seal member 15 is installed between the bearing boss 5A of the boss plate 5 and the crank part 10 of the drive shaft 9 in order to seal lubricant of the orbiting bearing.
The auxiliary crank bearing 13C is surrounded by the bearing boss 5B of the boss plate 5, a pressure plate 13D, a seal member 13F, and the auxiliary crank shaft 13A. The auxiliary crank bearing 13C is inserted into the bearing boss 5B of the boss plate 5 and rigidly fastened with a countersunk bolt 13E together with the pressure plate 13D. The depth of the bearing boss 5B is smaller than the height of the auxiliary crank bearing 13C, and the pressure plate 13D is fastened with the countersunk bolt 13E, thereby applying pressurization to an outer ring 13G of the auxiliary crank bearing 13C. The seal member 13F is installed between the pressure plate 13D and the auxiliary crank shaft 13A in order to seal lubricant of the auxiliary crank bearing 13C.
The present embodiment describes a structure where a lubricant supply passage 17 and a grease nipple 16 are provided as a piping for supplying lubricant to the orbiting bearing 12 and the auxiliary crank bearing 13C through the back and side surfaces of the bearing bosses 5A and 5B on the boss plate 5, and the distal end of the grease nipple 16 faces an opening part 19 shown in
The distal end of the grease nipple 16 faces in a direction of the opening part 19, thereby, even in a state where the fixed scroll 3 is fastened to the casing 2, lubricant can be supplied to the orbiting bearing 12 and the auxiliary crank bearing 13C in a state where the fixed scroll 3 is attached to the casing 2, without having to remove the fixed scroll 3 from the casing 2. Accordingly, it is possible to improve the workability during maintenance. Furthermore, the orbiting scroll 4 is supported so as to be able to make the orbiting movement, so the grease nipple 16 needs not face the opening part 19 constantly. For example, there can be adopted a structure where when the drive shaft 9 is placed in a horizontal position, even if the grease nipple 16 does not face the opening part 19 when the orbiting scroll 4 is in a vertically highest position, the grease nipple 16 faces the opening part 19 when the orbiting scroll 4 is in a vertically lowest position.
When lubricant is supplied from the grease nipple 16 to the bearings, a tool for lubricant supply, such as a grease gun, can be put in the casing 2 from the opening part 19 to supply lubricant. Furthermore, when a grease gun or the like is used to supply lubricant, a nozzle of the grease gun and the grease nipple 16 do not always have to meet on respective axis lines, and lubricant can be supplied even when they are connected within some allowance for the angle. Therefore, within the allowance for the angle, the distal end of the grease nipple 16 can deviate from the direction of the opening part 19 when facing the opening part 19.
Here, the distal end of the grease nipple 16 is directed parallel to the direction of the cooling fins 4C. That is, the distal end of the grease nipple 16 is directed so that a straight line connecting the grease nipple 16 with the opening part 19 is located between two cooling fins 4C and also so that the straight line connecting the grease nipple 16 with the opening part 19 does not intersect with the cooling fins 4C. Accordingly, without a nozzle for grease supply hitting against the cooling fins during maintenance, lubricant can be supplied to the grease nipple 16.
Furthermore, the lubricant supply passage 17 and the grease nipple 16 are provided on the boss plate 5, thereby lubricant can be efficiency supplied to respective end surfaces of the auxiliary crank shaft 13A and the auxiliary crank bearing 13C on the side of the orbiting scroll 4 that are subjected to a large load in the self-rotation preventing mechanism 13. It is not necessary to provide any oil supply holes for supplying lubricant to the drive shaft 9, the auxiliary crank shaft 13A, etc.; therefore, there is no need to complicate an oil supply path. Accordingly, it is possible to suppress the degradation of reliability caused by air entering the oil supply path.
As above, according to the present embodiment, the lubricant supply passage 17 and the grease nipple 16 are provided on the back surface (the surface on the side of the orbiting scroll 4) of the boss plate 5 as a piping for supplying lubricant to the orbiting bearing 12 and the auxiliary crank bearing 13C, and the distal end of the grease nipple 16 faces the direction of the opening part 19; therefore, it is possible to supply lubricant easily during maintenance. Furthermore, by providing the lubricant supply passage 17 and the grease nipple 16 on the back surface (the surface on the side of the orbiting scroll 4) of the boss plate 5 as a piping for supplying lubricant to the orbiting bearing 12 and the self-rotation preventing mechanism 13, lubricant can be efficiency supplied to the end surface on the side of the orbiting scroll 4 subjected to a large load in the self-rotation preventing mechanism 13. That is, according to the present embodiment, it is possible to improve the reliability and the workability.
A scroll-type compressor according to Embodiment 2 of the present invention is described with
As above, according to the present embodiment, the guide 20 along the nozzle for grease supply is formed, thereby the workability during maintenance can be further improved as compared with Embodiment 1.
A scroll-type compressor according to Embodiment 3 of the present invention is described with
A variation of the present embodiment is described with
As above, according to the present embodiment, by providing the protrusion 18 on the boss plate 5, the reliability and the maintenance performance can be further improved as compared with Embodiments 1 and 2.
A scroll-type compressor according to Embodiment 4 of the present invention is described with
In the present embodiment, when the grease nipple 16 and the nozzle 23 of the grease gun are installed so that their center lines are met as shown in
As above, according to the present embodiment, the opening part 19A is provided in addition to the opening part 19 for cooling air supply, thereby the workability can be further improved as compared with Embodiments 1 to 3.
A scroll-type compressor according to Embodiment 5 of the present invention is described with
As for the bearing boss 5B of the auxiliary crank bearing 13C, a bearing boss 5Ba on the upper side in the drawing is provided just like the bearing boss 5A, and a plurality of grease nipples 16 are provided on the side surface (the outer periphery) of the bearing boss 5Ba. Furthermore, a depressed part 17C serving as the lubricant supply passage 17 is provided on the bottom surface of the bearing boss 5Ba. Moreover, as for bearing bosses 5Bb and 5Bc on the right and left in the drawing, a protrusion 18 is provided on the back surface (the surface on the side of the orbiting scroll 4) of the boss plate 5, and the depressed part 17C serving as the lubricant supply passage 17 is provided inside the protrusion 18. A diameter Dc of the lubricant supply passage 17C is larger than a diameter Dd of an attachment female screw part 17D for attachment of the grease nipple 16. Accordingly, it is possible to prevent the occurrence of burrs when the attachment female screw part 17D is formed with a drill or the like, and the processability is improved, and therefore the productivity is improved. Furthermore, lubricant can be stored in the depressed part 17C, and the length of time to maintenance can be extended.
Moreover, as shown in
The embodiments described above are all just an example of embodiments to implement the present invention, and the technical scope of the present invention is not limitedly interpreted in terms of these. That is, the present invention can be embodied in various forms without departing from the technological thoughts or principal features of the invention. Furthermore, the present invention can be implemented by a combination of multiple embodiments.
Number | Date | Country | Kind |
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PCT/JP2014/080291 | Nov 2014 | WO | international |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2015/081681 | 11/11/2015 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2016/080253 | 5/26/2016 | WO | A |
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20060171831 | Elson et al. | Aug 2006 | A1 |
20070183915 | Guo et al. | Aug 2007 | A1 |
20130149179 | Sato et al. | Jun 2013 | A1 |
Number | Date | Country |
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2153172 | Jan 1994 | CN |
100347449 | Nov 2007 | CN |
203548218 | Apr 2018 | CN |
1 582 693 | Oct 2005 | EP |
1 683 971 | Jul 2006 | EP |
7-2961 | Jan 1995 | JP |
2002-227779 | Aug 2002 | JP |
2005-282496 | Oct 2005 | JP |
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Entry |
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International Search Report (PCT/ISA/210) issued in PCT Application No. PCT/JP2015/081681 dated Feb. 23, 2016 with English translation (Two (2) pages). |
Japanese-language Written Opinion (PCT/ISA/237) issued in PCT Application No. PCT/JP2015/081681 dated Feb. 23, 2016 (Four (4) pages). |
International Search Report (PCT/ISA/210) issued in PCT Application No. PCT/JP2014/080291 dated Mar. 3, 2015 with English translation (Six (6) pages). |
Japanese-language Written Opinion (PCT/ISA/237) issued in PCT Application No. PCT/JP2014/080291 dated Mar. 3, 2015 (Four (4) pages). |
Extended European Search Report issued in counterpart European Application No. 15860679.8 dated Jun. 5, 2018 (eleven (11) pages). |
Chinese-language Office Action issued in counterpart Chinese Application No. 201580045350.2 dated Feb. 24, 2018 with English translation (Twenty-Seven (27) pages). |
Korean-language Office Action issued in counterpart Korean Application No. 10-2017-7003886 dated Jun. 12, 2018 with English translation (ten (10) pages). |
Number | Date | Country | |
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20180216461 A1 | Aug 2018 | US |