The present invention relates to a scroll-type fluid machine, and more specifically, relates to a scroll-type fluid machine suitable for use as a compressor-integrated expander.
As a conventional scroll-type fluid machine, for example, a scroll-type fluid machine disclosed in Patent Document 1 is known. The scroll-type fluid machine disclosed in Patent Document 1 is provided with an orbiting scroll in which a volute wrap is formed, a fixed scroll in which a volute wrap which is engaged with the wrap of the orbiting scroll is formed, and a support part that supports the orbiting scroll so as to be able to perform revolving motion with respect to the fixed scroll, and the scroll-type fluid machine is configured so as to form a compression section and an expansion section by partitioning a working chamber between the volute wrap of the fixed scroll and the volute wrap of the orbiting scroll by a partition wall.
The scroll-type fluid machine is connected to, for example, a refrigeration circuit, drives the orbiting scroll to move around in a revolving manner by the expansion energy of a high-pressure working fluid introduced from the refrigeration circuit into the expansion section, compresses a low-pressure working fluid introduced from the refrigeration circuit into the compression section by the revolving drive force, and discharges the compressed working fluid to a main compressor separately provided on the refrigeration circuit side. In this way, power is recovered by expanding the working fluid and the working fluid is compressed by using the recovered power.
Patent Document 1: Japanese Patent Application Laid-open Publication No. 2012-52527
Here, in this type of scroll-type fluid machine, as described above, in a case in which power is recovered by expanding the working fluid and the working fluid is compressed by using the recovered power, since an expansion ratio in the expansion section is high, the influence on power recovery efficiency of a seal portion clearance (hereinafter referred to as a “minimum clearance”) between the wrap of the orbiting scroll and the wrap of the fixed scroll in the expansion section becomes large, and thus, there is a concern that the power recovery efficiency may be adversely affected.
The present invention has been made in view of such a problem and has as an object to provide a scroll-type fluid machine in which the influence on power recovery efficiency of a minimum clearance in an expansion section is reduced.
For this reason, according to an aspect of the present invention, there is provided a scroll-type fluid machine including: a scroll unit in which a fixed scroll and an orbiting scroll, each having a volute wrap formed therein, are disposed with the wraps facing each other, and in which an expansion section for expanding a working fluid and a compression section for compressing a working fluid are formed between the volute wrap of the fixed scroll and the volute wrap of the orbiting scroll; and a support part that supports the orbiting scroll so as to be able to perform revolving motion with respect to the fixed scroll, the compression section being driven by power recovered in the expansion section, wherein a minimum clearance between the wrap of the fixed scroll and the wrap of the orbiting scroll in the expansion section is set to be less than a minimum clearance between the wrap of the fixed scroll and the wrap of the orbiting scroll in the compression section.
According to the scroll-type fluid machine according to an aspect of the present invention, the minimum clearance between the wrap of the fixed scroll and the wrap of the orbiting scroll in the expansion section is set to be less than the minimum clearance between the wrap of the fixed scroll and the wrap of the orbiting scroll in the compression section, and therefore, in the scroll-type fluid machine that compresses a working fluid by using the expansion energy of the working fluid, it is possible to reduce the influence on power recovery efficiency of the minimum clearance in the expansion section having a large expansion ratio.
Hereinafter, an embodiment of the present invention will be described in detail with reference to the accompanying drawings.
In
As illustrated in
The housing 10 is provided with a main frame 11 that fixedly supports the fixed scroll 3, a cap-shaped top shell 12 that closes an upper portion of the main frame 11, and a cap-shaped bottom shell 13 that closes a lower portion of the main frame 11, and is made so as to sandwich the main frame 11 between the top shell 12 and the bottom shell 13.
As schematically illustrated in
The scroll unit 20 is provided with the fixed scroll 3 and the orbiting scroll 4, in which volute wraps 3L and 4L (refer to
The fixed scroll 3 is fixed to a top seating surface 11a1 of a stepped concave portion 11a formed in the main frame 11, with the wrap formation surface side downward, as illustrated in
Furthermore, in the fixed scroll 3, as illustrated in
The orbiting scroll 4 is supported by the support part 30 so as to be able to perform revolving motion around an axis of a fixed shaft 6 (described later) while being placed on an intermediate pedestal surface 11a2 of the main frame 11 with the wrap formation surface side upward, in a state in which rotation is prevented by an anti-rotation mechanism 50 such as an Oldham ring. In the orbiting scroll 4, as illustrated in
The fixed scroll 3 and the orbiting scroll 4 are combined with each other with the wall surfaces of the wraps facing each other, as illustrated in
The support part 30 is rotatably supported on the fixed shaft 6 and supports the orbiting scroll 4 so as to be able to perform revolving motion around an axis X1 of the fixed shaft 6. The support part 30 is specifically configured to include the eccentric bushing 31, a needle bearing 32, a radial bearing 33, and a thrust bearing 34.
The eccentric bushing 31 is rotatably supported on the fixed shaft 6 eccentrically with respect to the axis X1 of the fixed shaft 6 and is inserted into the concave portion 4a formed in the orbiting scroll 4, so as to be able to relatively rotate with respect to the orbiting scroll 4.
Specifically, the eccentric bushing 31 is provided with a flange portion 31a having an enlarged diameter greater than the inner diameter of the concave portion 4a of the orbiting scroll 4, a cylindrical portion 31b provided to be erect from the flange portion 31a, and a balance weight 31c integrally formed at a portion of an outer peripheral portion of the flange portion 31a, as illustrated in
The fixed shaft 6 has the shaft portion 6a on the upper end side, the base portion 6b configured to be fitted into a hole portion 11c formed to penetrate through a bottom portion of the main frame 11, and a flange portion 6c formed to be enlarged in diameter on the lower end side, as illustrated in
In this manner, the support part 30 that includes the eccentric bushing 31, the needle bearing 32, the radial bearing 33, and the thrust bearing 34, supports the orbiting scroll 4 so as to be able to perform revolving motion around the axis X1, by making the cylindrical portion 31b of the eccentric bushing 31, which is supported on the fixed shaft 6 through the needle bearing 32, be eccentric with respect to the axis X1 of the fixed shaft 6 and inserting the cylindrical portion 31b into the concave portion 4a of the orbiting scroll 4 with the radial bearing 32 interposed therebetween, so as to be able to relatively rotate with respect to the orbiting scroll 4.
Next, the minimum clearance between the wrap 3L of the fixed scroll 3 and the wrap 4L of the orbiting scroll 4 in this embodiment will be described.
As illustrated in
The minimum clearance is set in each of a radial direction and an axial direction (height direction of each wrap) of the scroll unit 20. Then, a minimum clearance C in the radial direction is set on each of the expansion section 1 side and the compression section 2 side, and as illustrated in
In this manner, both the minimum clearances (Cexp and CZexp) in the radial direction and the axial direction on the expansion section 1 side are set to be less than the minimum clearances (Ccomp and CZcomp) on the compression section 2 side.
Hereinafter, the positional relationship in the radial direction between the wrap 3L (3La and 3Lb) of the fixed scroll 3 and the wrap 4L (4La and 4Lb) of the orbiting scroll 4 in the expansion section 1 and the compression section 2 will be described in detail with reference to
First, the expansion section 1 side will be described. As illustrated in
POR=P
exp/2−Cexp−texp (1)
On the other hand, with respect to the compression section 2 side, as illustrated in
POR=P
comp/2−Ccomp−tcomp (2)
Here, since the crank radius POR in the expansion section 1 and the compression section 2 are the same, the relational expression of the following Expression (3) is established from the above Expression (1) and Expression (2).
P
exp/2−Cexp−texp=Pcomp/2−Ccomp−tcomp (3)
Furthermore, the relationship of the following Expression (4) is established from the above Expression (3).
C
comp
−C
exp=(Pcomp/2−tcomp)−(Pexp/2−texp) (4)
Here, in order for a relationship of Ccomp−Cexp>0 (that is, Ccomp>Cexp) to be obtained in the above Expression (4), it is necessary to satisfy the following Expression (5).
P
comp/2−tcomp>Pexp/2−texp (5)
In this manner, with respect to the radial minimum clearances (Cexp and Ccomp), specifically, it is favorable if the pitches (Pcomp and Pexp) and the wall thicknesses (tcomp and texp) are set so as to satisfy Expression (5). For example, it is favorable if the pitches (Pcomp and Pexp) are made so as to coincide with each other and the wall thickness texp on the expansion section 1 side is formed thicker than the wall thickness tcomp on the compression section 2 side, or, the wall thicknesses (tcomp and texp) are made so as to coincide with each other and the pitch Pexp on the expansion section 1 side is formed shorter than the pitch Pcomp on the compression section 2 side, and if the above Expression (5) is satisfied, the pitches (Pcomp and Pexp) or the wall thicknesses (tcomp and texp) may not be made so as to coincide with each other on the expansion section 1 side and the compression section 2 side. In addition, an upper limit and a lower limit of a dimensional tolerance of each of the pitches (Pcomp and Pexp) and the wall thicknesses (tcomp and texp) are set so as to satisfy the above Expression (5) in any dimension in the tolerance range.
Next, the positional relationship in the axial direction between the wrap 3L (3La and 3Lb) of the fixed scroll 3 and the wrap 4L (4La and 4Lb) of the orbiting scroll 4 in the expansion section 1 and the compression section 2 will be described in detail.
As illustrated in
CZ
exp
=D
exp
−h
exp (6)
CZ
comp
=D
comp
−h
comp (7)
Here, in order for a relationship of CZcomp>CZexp to be obtained from the above Expression (6) and Expression (7), it is necessary to satisfy the following Expression (8).
D
comp
−h
comp
>D
exp
−h
exp (8)
In this manner, with respect to the axial minimum clearances (CZexp and CZcomp), specifically, it is favorable if the groove depths (Dcomp and Dexp) of the fixed scroll 3 and the wrap heights (hcomp and hexp) of the orbiting scroll 4 are set so as to satisfy Expression (8). For example, it is favorable if the groove depths (Dcomp and Dexp) are made so as to coincide with each other and the wrap height hexp of the orbiting scroll 4 on the expansion section 1 side is formed higher than the wrap height hcomp of the orbiting scroll 4 on the compression section 2 side, or, the wrap heights (hcomp and hexp) of the orbiting scroll 4 are made so as to coincide with each other and the groove depth Dexp of the fixed scroll 3 on the expansion section 1 side is formed shallower than the groove depth Dcomp on the compression section 2 side, and if the above Expression (8) is satisfied, the groove depths (Dcomp and Dexp) or the wrap heights (hcomp and hexp) may not be made so as to coincide with each other on the expansion section 1 side and the compression section 2 side. In addition, an upper limit and a lower limit of a dimensional tolerance of each of the groove depths (Dcomp and Dexp) and the wrap heights (hcomp and hexp) are set so as to satisfy the above Expression (8) in any dimension in the tolerance range.
Next, an operation of the compressor-integrated expander 100 of this embodiment will be schematically described by using
A high-pressure refrigerant drawn into from the expansion-side suction pipe 14 is introduced into the expansion section 1 by way of the expansion-side suction chamber 3d. In the expansion section 1, the volume between the scrolls 3 and 4 increases and the orbiting scroll 4 continues to perform revolving motion around the axis X1 of the fixed scroll 3 due to the expansion energy of the refrigerant. The refrigerant having served for the revolving motion of the orbiting scroll 4 is discharged toward the refrigeration circuit through the expansion-side discharge chamber 3e and the expansion-side discharge pipe 15. On the other hand, a low-pressure refrigerant drawn into from the compression-side suction pipe 17 is introduced into the compression section 2 by way of the compression-side suction chamber 3f. In the compression section 2, the volume between the scrolls 3 and 4 decreases due to the revolving motion of the orbiting scroll 4, and accordingly, the introduced refrigerant is compressed. Then, the compressed refrigerant is discharged toward the main compressor of the refrigeration circuit through the compression-side discharge hole 3g, the compression-side discharge chamber 12a, and the compression-side discharge pipe 16. In this manner, the refrigerant expands in the expansion section 1 having a large expansion ratio, and the refrigerant is compressed in the compression section 2 having a small compression ratio by using the expansion energy.
According to the compressor-integrated expander 100 of this embodiment, the minimum clearances (Cexp and CZexp) on the expansion section 1 side are set to be less than the minimum clearances (Ccomp and CZcomp) on the compression section 2 side, and therefore, in the scroll-type fluid machine that compresses a working fluid by using the expansion energy of the working fluid, it is possible to reduce the influence on power recovery efficiency of a clearance in the expansion section 1 having a large expansion ratio and it is possible to compress a refrigerant by efficiently recovering expansion energy.
Furthermore, in this embodiment, both the minimum clearances (Cexp and CZexp) in the radial direction and the axial direction on the expansion section 1 side are set to be less than the minimum clearances (Ccomp and CZcomp) on the compression section 2 side, and therefore, it is possible to perform reliable sealing in the expansion section 1. In addition, this is not limited thereto, and the minimum clearance that is set to be less in the expansion section 1 side than the compression section 2 side may be at least one of the clearances in the radial direction and the axial direction.
Then, in this embodiment, since the scroll unit 20 has been set to be a single plate type scroll unit in which the orbiting scroll 4 forming the expansion section 1 and the orbiting scroll 4 forming the compression section 2 are formed on the same surface of the same member, it is possible to make the unit compact, compared to, for example, a so-called back type scroll unit in which the orbiting scroll 4 forming the expansion section 1 and the orbiting scroll 4 forming the compression section 2 are respectively formed on separate members and the backs (that is, wrap non-formation surfaces) of the respective members are disposed to face each other.
In addition, in this embodiment, a case in which only the radial bearing 33 is provided between the orbiting scroll 4 and the eccentric bushing 31, has been described. However, this is not limited thereto, and for example, a thrust bearing may be further provided between an end face of a boss forming the concave portion 4a and the flange portion 31a of the eccentric bushing 31.
Furthermore, in this embodiment, a case in which the needle bearing 32 and the radial bearing 33 are provided between the eccentric bushing 31, and the concave portion 4a and the shaft portion 6a, has been described. However, this is not limited thereto, and the eccentric bushing 31 itself may be used as a sliding bearing receiving the mutual relative rotation of the orbiting scroll 4 and the shaft portion 6a, without providing the bearings 32 and 33.
Furthermore, in this embodiment, the fixed shaft 6 has been described as a case of being fixed to the main frame 11 with the axis X1 thereof substantially coinciding with the central axis X2 of the fixed scroll 3, has been described. However, this is not limited thereto, and the fixed shaft 6 may be fixed with the axis X1 shifted from the central axis X2 of the fixed scroll 3.
Furthermore, in this embodiment, the support part 30 has been described as a case of having a configuration in which the support part 30 is supported on the fixed shaft 6 fixed to the main frame 11. However, this is not limited thereto, and although not illustrated, the support part 30 may be configured so as to be supported on a rotatable shaft. Furthermore, the scroll unit 20 has been described as a case of being a single plate type scroll unit. However, this is not limited thereto, and although not illustrated, the above-described back type scroll unit is also acceptable. In this case, for example, the orbiting scroll 4 forming the expansion section 1 and the orbiting scroll 4 forming the compression section 2 may be configured by a monolithic member with scrolls provided on both surfaces, and in a case of adopting separate members, a connecting shaft that connects the orbiting scrolls and transmits a rotational driving force generated in the expansion section 1 by the expansion of the working fluid to the compression section 2, may be provided.
An embodiment of the present invention has been described above. However, the present invention is not limited to the above-described embodiment and various modifications may be made within a scope which does not depart from the gist of the present invention.
Number | Date | Country | Kind |
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2012-273926 | Dec 2012 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2013/083041 | 12/10/2013 | WO | 00 |