This patent application is based on and claims priority to Japanese Patent Application Nos. 2012-252364, filed on Nov. 16, 2012 in the Japan Patent Office, the contents of which are hereby incorporated by reference herein in its entirety.
1. Field of Disclosure
This disclosure generally relates to a seal used in an image forming apparatus such as a printer, a facsimile machine, and a copier, a cleaning device including the seal and an image forming unit including the cleaning device.
2. Discussion of the Background Art
An electrophotographic device includes at least a charge device that charges a photoreceptor, an exposure device that forms a latent image on the photoreceptor, a developing device that adheres to toner on the latent image, and a photoconductive cleaning device that removes an untransferred toner on the photoreceptor.
The photoconductive cleaning device includes a cleaning member 54, which is an elastic plate, whose edge 54a contacts a photoreceptor 51 to scrape an untransferred toner, as shown in FIGS. 7,8, and 9.
A sheet member 56 is arranged at an upstream side in a rotating direction of the photoreceptor 51 with respect to a contact portion at the photoreceptor 51 and an edge of the cleaning member 54. The sheet member 56, which is an elastic material, prevents toner scraped by the cleaning member 54 from falling to a transfer material. Thus, the toner scraped by the cleaning member 54 is accumulated in a space which is at an opposite side of the photoreceptor 51 with respect to the sheet member 56.
A seal member 57 that is an elastic material contacts the cleaning member 54, the sheet member 56, and an edge portion of the photoreceptor 51 in a longitudinal direction of a rotation axis as shown in
Generally, the cleaning member 54 is made of a rubber plate. The sheet member 56 is an elastic sheet. The seal member is made of a material that combines a sponge with felt.
However, a gap occurs between the cleaning member 54 and the seal member 57. When the gap occurs, toner scraped by the cleaning member 54 is adhered to the photoreceptor 51 or the transfer material through the gap.
Japanese Unexamined Patent Application No. 10-301458 discloses an image forming apparatus that reduce the gap. In this apparatus, each of a first seal member and a second seal member, arranged on both sides in a longitudinal direction of a cleaning blade, presses to contact the cleaning blade and each of a first sidewall and a second sidewall. In case where Ta1 is a compressive deformation amount of the first seal member which receives a counterforce from the first sidewall, Ta2 is a compressive deformation amount of the second seal member which receives a counterforce from the second sidewall, and Tc is a swinging stroke of the cleaning blade, Ta1 is greater than Tc and Ta2 is greater than Tc.
In an exemplary implementation, a seal includes a photoreceptor contacting portion to contact a photoreceptor, and a charge roller contacting portion to contact a charge roller. The photoreceptor contacting portion can remove toner on the photoreceptor, and the charge roller contacting portion can remove the toner on the charge roller, when the seal provided along the photoreceptor.
A cleaning device can include the seal and a cleaning member to remove toner on a surface of a aphotorecepor. An image forming unit can include the cleaning device, a photoreceptor, and a charge device to charge the photoreceptor. An image forming apparatus can include the cleaning device and an image forming device to form an image.
A more complete appreciation of the disclosure and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
In describing the implementations illustrated in the drawings, specific terminology is employed for the sake of clarity. However, this disclosure is not intended to be limited to the specific terminology so selected, and it is to be understood that each specific element includes all technical equivalents that operate in a similar manner and achieve a similar result.
Each of the process unit 1Y, 1C, 1M, and 1BK contains toner of yellow (Y), cyan (C), magenta (M), and black (BK). The process units 1Y, 1C, 1M, and 1BK are the same configuration except for the color of toner. Thus, instead of explaining each of the process units 1Y, 1C, 1M, and 1BK, the process unit 1Y is explained as follows.
The process unit 1Y includes a photoreceptor 2 as an image carrier, a charge roller 3 as a charge device that charges the photoreceptor 2, a developing device 4 that includes a developing roller 23 and forms a toner image on a surface of the photoreceptor 2, and a cleaning device 5 that removes untransferred toner on the surface of the photoreceptor 2. Thus, each of the process unit 1Y, 1C, 1M, and 1BK is an image forming unit including at least the photoreceptor 2, the charge roller 3, the developing roller 23, and the cleaning device 5.
An exposure device 7, which irradiates a writing laser beam on a surface of the photoreceptor 2, is arranged above the process units 1Y, 1C, 1M, and 1BK. An intermediate transfer unit 6 is arranged below each of the process unit 1Y, 1C, 1M, and 1BK. The intermediate transfer unit 6 includes an intermediate transfer belt 10 that is an endless belt. The intermediate transfer belt 10 is wrapped around a drive roller 8 and a driven roller 9, and rotates in a rotating direction of an arrow of the drive roller 8 and the driven roller 9 as shown in
Primary transfer rollers 11Y, 11C, 11M, and 11BK are arranged inside of the intermediate transfer belt 10. Each of the primary transfer roller 11Y, 11C, 11M, and 11BK contacts an inside surface of the intermediate transfer belt 10. The photoreceptors 2 and the primary transfer rollers 11Y, 11C, 11M, and 11BK respectively face each other via the intermediate transfer belt 10. Thus, a primary transfer nip is formed at a portion where each of the photoreceptors 2 contacts an outer surface of the intermediate transfer belt 10.
A secondary transfer roller 12 and the drive roller 8 are arranged to face each other via the intermediate transfer belt 10. A secondary transfer nip is formed at a portion where the secondary transfer roller 12 contacts an outer surface of the intermediate transfer belt 10. A belt-cleaning device 21 is arranged to contact an outer surface of the intermediate transfer belt 10.
A waste toner container 22, which contains waste toner removed by the belt-cleaning device 21, is arranged below the intermediate transfer unit 6 in
A sheet tray 13, which contains sheets P of transfer material such as paper or overhead projector (OHP) films, is arranged below the image forming apparatus body H. The sheet tray 13 includes a feed roller 14 to pick up and convey the sheets P.
A conveyance path R proceeds upwardly from the lower part of the image forming apparatus body H in
A pair of discharge rollers 19a and 19b is arranged downstream of the fixing device 16 in the direction that the sheet P is conveyed. Upper surface of the image forming apparatus body H forms a sheet stacking tray 20 to stack the sheets P discharged from the discharge rollers 19a and 19b.
The image forming apparatus configured as described above operates as follows.
When image formation is started, the photoreceptors 2 in the respective process units 1Y, 1C, 1M, and 1BK rotate in a clockwise direction in
The primary transfer rollers 1Y, 1C, 1M, and 1BK have applied thereto a constant voltage that is controlled to be a reverse polarity to the polarity of toner, or a voltage that is controlled in a constant-current control. Thus, the primary transfer nips, which are formed between the primary transfer rollers 11Y, 1C, 1M, and 1BK and the photoreceptors 2, are applied with transfer electric fields. Then, the intermediate transfer belt 10 has transferred thereto the toner image via the primary transfer nips.
The cleaning devices 5 remove the untransferred toner on the photoreceptor 2 after the primary transfer process as mentioned above. Moreover, a charge-removing device removes a residual electrostatic potential on the surface of the photoreceptor 2.
Alternatively, the feed roller 14 rotates and feeds the sheet P to the conveyance path R. After that, the sheet P stops at the registration rollers 15a and 15b.
The secondary transfer roller 12 is applied with a voltage, which is a reverse polarity to the polarity of toner. Thus, the secondary transfer nip, which is between the secondary transfer roller 12 and the intermediate transfer belt 10, has a transfer electric field. The drive roller 8 may be applied with a voltage which is a same polarity as the polarity of the toner.
After that, the registration rollers 15a and 15b start to rotate, and convey the sheet P to the secondary transfer nip in correspondence with a toner image on the intermediate transfer belt 10. Then the toner image on the intermediate transfer belt 10 is transferred to the sheet P using the transfer electric field of the secondary transfer nip. After the secondary transfer process described above, the belt-cleaning device 21 removes a remaining untransferred toner on the surface of the intermediate transfer belt 10, and the waste toner container 22 collects the untransferred toner removed by the belt-cleaning device 21.
The sheet P having the toner image transferred thereto is fed to the fixing device 16. The sheet P fed to the fixing device 16 is applied with heat and pressure at the heat roller 17 and the pressure roller 18 to fix the toner image on the sheet P. After that, the discharge rollers 19a and 19b discharge the sheet P to the sheet stack tray 20.
The supply roller 24 supplies toner for the developing roller 23, and a toner layer is formed on the developing roller 23. A regulating blade 26 contacts the developing roller 23 with a predetermined force under bended state. The regulating blade 26 regulates a quantity of the toner layer, and forms a toner thin layer. The developing roller 23 contacts the photoreceptor 2 with a predetermined force, and toner on the developing roller 23 moves to the photoreceptor 2 according to a potential difference between the photoreceptor 2 and the developing roller 23. The primary transfer roller 11 contacts the photoreceptor 2 with a predetermined force through the intermediate transfer belt 10. The intermediate transfer belt 10 has transferred thereto a toner image at a nip which is between the primary transfer roller 11 and the photoreceptor 2. However, some untransferred toner remains on the photoreceptor 2.
Therefore, the image forming apparatus includes the cleaning device 5 as mentioned above. As shown in
The cleaning blade 31 is made of a rubber plate that is an elongated rectangular shape along a longitudinal direction of the photoreceptor 2. Moreover, the cleaning blade 31 is supported by and bonded to a holder 34 that is a rigid body. The cleaning blade 31 contacts the photoreceptor 2 with a predetermined force and angle. The cleaning blade 31 bends in orthogonally to a lengthwise direction of the photoreceptor 2 (an outer side in a radial direction of the photoreceptor 2) in
Thus, regarding toner scraped by the cleaning blade 31, a part of the toner adhered to the cleaning blade 31 and the others fall below the cleaning blade 31. The sheet member 32 blocks a space to prevent the toner from falling to the sheet P. When the toner scraped by the cleaning blade 31 increases gradually, the toner is accumulated at a space which is at an opposite side of the photoreceptor 2 with respect to the cleaning blade 31 and the sheet member 32. The cleaning blade 31 removes almost all toner on the photoreceptor 2. After that, the photoreceptor 2 is charged by the charge roller 3 in
When the toner scraped by the long side edge 31 a of the cleaning blade 31 is adhered to the cleaning blade 31 and increases gradually, a toner accumulation area of the scraped toner expands to an opposite side of the photoreceptor 2 with respect to the cleaning blade 31 and an end portion in the longitudinal direction of the cleaning blade 31. Thus, the first seal 36 of the seal structure 33 is arranged at the end portion in the longitudinal direction of the cleaning blade 31 and prevents the toner of the toner accumulation area from overflowing in the longitudinal direction and adhering the photoreceptor 2.
The first seal 36 is an elastic member. The first seal 36 contacts the photoreceptor 2 with a predetermined force and is compressed. Thus, a material of the first seal 36 preferably has both a low frictional force and does not pass through the nip between the photoreceptor 2 and the first seal 36 because a surface at which the first seal 36 contacts the photoreceptor 2 is subject to a frictional force for a long-term. For example, the first seal 36 can be made of felt as a raised material. However, a sponge is attached to the felt whose surface is on an opposite side of the photoreceptor 2 because it is possible to implement the invention, if desired, so that only the raised material is not elastic. It is possible to change the abutting pressure by changing a thickness or material of the sponge.
When the first seal 36 contacts the cleaning blade 31 with a predetermined force, the seal is affected by contacting pressure from the cleaning blade 31 to the photoreceptor 2. Thus, a cleaning property may be decreased by changing an edge of a contacting condition between the cleaning blade 31 and the photoreceptor 2. When a contacting surface of the first seal 36 contacting the photoreceptor 2 is felt, a part of the felt is nipped between the cleaning blade 31 and the photoreceptor 2. Thus, a gap occurs between the cleaning blade 31 and the photoreceptor 2, and toner may pass through the gap. Therefore, it is undesirable to have the first seal 36 contact the cleaning blade 31. Therefore, a small gap occurs between the first seal 36 and the cleaning blade 31. When there is a small gap, toner adhered to the edge of the cleaning blade 31 is pushed from the small gap to the photoreceptor 2, and toner is adhered to the photoreceptor 2. The toner on the photoreceptor 2 is transferred to the charge roller 3, and the charger roller 3 is soiled by the toner. When the charge roller 3 is soiled, a contacting condition between the charge roller 3 and the photoreceptor 2 changes because the toner is nipped between the photoreceptor 2 and the charge roller 3. Thus, a charge function decreases, and an abnormal image is produced.
To prevent the occurrence of these issues, the seal structure 33 includes the second seal 37. The second seal 37 is arranged at a downstream side in a rotating direction of the photoreceptor 2 with respect to the first seal 36 in
According to an embodiment of the invention, the second seal 37 has a unitary structure, as shown in
The second seal 37 is supported by a flat spring 42 which is a support member shown in
An inner surface of the inclined portion 37b is adhered to the suspended wall 46b of the seal holding part 46. An inner surface of the vertical portion 37a is adhered to the inclined wall 46a of the seal holding part 46.
The second seal 37 includes a sponge and felt, like the first seal 36. The sponge is attached to felt whose surface is at an opposite side of the photoreceptor 2. When the second seal 37 contacts the photoreceptor 2 with a predetermined force, this force compresses the second seal 37 to a predetermined thickness. The second seal 37 removes toner that leaks from the gap between the cleaning blade 31 and the first seal 36, and collects the toner at the surface thereof. However, there is a limit to the amount of toner which can be collected by the second seal member 37. Thus, when the collected toner or developer exceeds the collection limit, toner may pass by the seal member 37. Thus, in the case where the second seal member 37 contacts a long area of the photoreceptor 2 in the rotating direction of the photoreceptor 2, it is possible to have a long time before the toner passes by the second seal member 37 due to an increasing amount of toner collected by the second seal member 37. However, a length of the second seal member 37 is limited by a circumference of the photoreceptor 2. A cleaning effect of the photoreceptor contacting portion 40 of the second seal 37 is, according to one implementation, less than the cleaning blade 31, and a small amount of toner passes by the second seal member. Thus, the second seal member 37 includes a charge roller contacting portion 41 which contacts the charge roller 3.
In a case where the toner passes by the second seal 37 and adheres to the charge roller 3, a charge roller contacting portion 41 removes and collects the toner on a surface of the charge roller 3. Thus, the configuration prevents soiling of the charge roller 3 with a high probability. It is possible to adjust a contact condition of the photoreceptor 2 and the photoreceptor contacting portion 40, and the charge roller 3 and the charge roller contacting portion 41 because a surface material of the photoreceptor 2 and the charge roller 3 is different. Thus, the contact force of the charge roller 3 is less than that of the photoreceptor 2.
The charge roller 3 is driven by a friction force from the photoreceptor 2 that occurs due to contact between the charge roller 3 and the photoreceptor 2. In the case where the contact force is large, the charge roller 3 is prevented from rotating according to friction from the second seal 37. Thus, the friction force may be small. Then, it is possible to adjust the friction force of the photoreceptor 2 and the photoreceptor contacting portion 40, the charge roller 3 and the charge roller contacting portion 41 according to shape and elastic force of the flat spring 42. It is also possible to change a material of the contact surface of the photoreceptor 2 and the charge roller 3.
According to a seal structure 33 of the present implementation, it is possible to prevent toner, which is scraped by the cleaning blade 31, from adhering to the photoreceptor 2 again. Moreover, in a case where a gap occurs between the cleaning blade 31 and the first seal 36, and toner adheres to the photoreceptor 2 via the gap, the photoreceptor contacting portion 40 of the second seal 37, which spans between the cleaning blade 31 and the first seal 36 in the longitudinal direction in
In case where the second seal 37 exists, it does not matter if there exists a gap between the first seal 36 and the cleaning blade 31. Thus, if desired, a structure and arrangement of the second seal 37 may consider a seal effect and a material durability of the first seal 36. It may also be possible to give less consideration to a contact condition between the first seal 36 and the cleaning blade 31. Thus, the seal structure 33 may be designed according to increasing a material option of the first seal 36, and it may reduce a cost of the seal structure 33. Moreover, it is possible to maintain a stable charge function for a long time. In a case where a process unit includes the seal structure 33, it is possible to extend a lifetime of the process unit.
In a case where the first seal 36 and the second seal 37 are made of same material, the design and cost of the system may be improved.
In a case where the photoreceptor contacting portion 40, a charge roller contacting portion 41, and a contact surface of the first seal 36 are made of felt, it is possible to reduce friction with the photoreceptor 2. Moreover, it may be possible to collect more toner, and scrape the toner with high precision, according to the invention.
According to the second seal 37, it is possible to set a different contact force between the photoreceptor contacting portion 40 and the charge roller contacting portion 41. Further, it is possible to design a suitable sealing structure for the photoreceptor 2 and the charge roller 3 which have different exterior surfaces.
The toner may include silica-containing oil as an external additive. The external additive may include fine particles of an average primary particle diameter of 10 to 500 nm. Moreover, the external additive can create toner fluid, and prevent the toner from blocking. Thus, the image forming apparatus improves charge control, transfer efficiency, and cleaning performance.
The toner is not limited to the specific examples described above, and various types of toner and/or developer may be used the image forming apparatus may be used.
Obviously, numerous modifications and variations of the present invention are possible in light of the above teachings. It is therefore to be understood that within the scope of the appended claims, the invention may be practiced otherwise than as specifically described herein.
Number | Date | Country | Kind |
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2012-252364 | Nov 2012 | JP | national |