The present invention relates to a seal arrangement. More particularly, the invention relates to a seal arrangement provided between a static component and a rotating component, and accordingly is suitable for use as an interstage seal in a gas turbine engine.
A modern gas turbine engine typically incorporates a sophisticated internal air system which, whilst not contributing directly to the thrust generated by the engine, nevertheless has several important functions which contribute to the safe and efficient operation of the engine. Principal among these functions is the cooling of static and rotating components of the engine, including nozzle guide vanes, turbine blades, turbine rotor discs etc; control of turbine blade tip clearances and prevention of hot gas ingestion into, for example, turbine disc cavities. Typically, up to approximately one fifth of the total core mass flow of a modern gas turbine engine may be diverted into the engine's internal air system through bleed outlets at a number of locations within the engine's compressor system. Consequently, significant energy is consumed in compressing the air flowing through the internal air system of the engine. Leakage losses from the internal air system, or less than optimum use of the air for cooling purposes, therefore represent a total energy loss from the engine and thus have a negative effect on engine efficiency.
The provision of effective seals between the static and rotating components of adjacent turbine stages is therefore an important aspect of gas turbine design, because ineffective seals represent escape paths for the cooling air within the internal air system of the engine which results in a loss of compressed air and thus adversely affects the efficiency of the engine. In multi-stage turbines having shrouded nozzle guide vanes at the hub, it is commonplace to provide a labyrinth interstage seal within a so-called “stator well”, the seal being arranged between the rotating hub of the turbine and the radially adjacent stator arrangement. Cooling air is introduced into the stator well through metered holes provided through the hub, upstream of the seal. The interstage seal thus helps define a plenum chamber bounded on an upstream side by a face of a turbine disc, and into which the cooling air is directed in a generally radial manner from within the turbine rotor. However, it has been found that conventional seal arrangements of this general type do not sufficiently optimise the flow of cooling air in the region of the stator well upstream of the seal in order to provide a maximum cooling effect on the outer rim of the upstream rotor disc. It is therefore deemed advantageous to improve the cooling flow behaviour within the stator wells in order to reduce the mass flow rate of cooling air required, and hence reduce the amount of cooling air which needs to be bled from the compressor(s) of the engine, thereby increasing the efficiency of the engine and reducing specific fuel consumption and emissions for a given thrust requirement.
It is therefore an object of the present invention to provide an improved seal arrangement.
According to a first aspect of the present invention, there is provided a seal arrangement between a static component and a rotating component arranged for rotation about a rotational axis, the arrangement comprising: first and second seal members carried by respective said components and arranged concentrically about said rotational axis, said first seal member having a plurality of radially directed seal fins extending towards said second member and a substantially radially directed flow outlet configured to direct a flow of cooling air through the first member, the flow outlet being axially spaced from the fin seals, the seal arrangement being characterised in that said second member has a radial projection at one end of its axial length, the projection extending towards the first member at a position spaced axially between the flow outlet and said seal fins.
Preferably, at least the seal fin axially closest to the flow outlet is generally concave towards the flow outlet.
According to a second aspect of the present invention, there is provided a seal arrangement between a static component and a rotating component arranged for rotation about a rotational axis, the arrangement comprising: first and second seal members carried by respective said components and arranged concentrically about said rotational axis, said first seal member having a plurality of radially directed seal fins extending towards said second member and a substantially radially directed flow outlet configured to direct a flow of cooling air through the first member, the flow outlet being axially adjacent a seal fin which is configured so as to be generally concave towards the flow outlet.
Preferably, the flow outlet is axially spaced from the fin seals, and at least the seal fin axially closest to the flow outlet is generally concave towards the flow outlet.
Advantageously, the arrangement comprises a further substantially radially directed flow outlet configured to direct a secondary flow of cooling air through the first member, the further flow outlet being axially spaced between a pair of said fin seals and being oriented so as to direct said secondary flow for direct impingement against one of said pair of fin seals, said fin seal being generally concave towards the further flow outlet.
Preferably, the flow outlet is axially spaced from the fin seals, and said second member has a radial projection at one end of its axial length, the projection extending towards the first member at a position spaced axially between the flow outlet and said seal fins.
Said radial projection may comprise an integral lip formed at the end of the second member.
Alternatively, or additionally, said radial projection comprises a separately formed ring carried by the second member in the region of said end. Said ring is preferably configured so as to have a lower coefficient of thermal expansion than the rest of the second member.
Preferably, said first seal member is associated with said rotating component, and said second seal member is associated with said static component. In such an arrangement, the rotating component is preferably arranged for rotation within said static component.
The seal arrangement of either the first aspect or the second aspect may be provided in the form of an interstage seal for a gas turbine engine, wherein said first member forms part of the turbine rotor between a neighbouring pair of rotor discs, and said second member forms part of, or is secured to, a nozzle guide vane assembly.
Accordingly, a third aspect of the invention provides a gas turbine engine having a seal arrangement in accordance with either the first or second aspects, in the form of an interstage seal.
So that the invention may be more readily understood, and so that further features thereof may be appreciated, embodiments of the invention will now be described by way of example with reference to the accompanying drawings in which:
Turning now to consider
A respective array of radially arranged guide vanes 17, 18 is located between each pair of axially adjacent arrays of turbine blades 11, 12, 13. The guide vanes are typically provided in the form of nozzle guide vane components which are mounted to and hence fixed with respect to the outer casing of the turbine. As will be appreciated,
As will thus be appreciated, during operation of the engine, the turbine rotor 3 rotates at high speed about the longitudinal axis of the engine and thus the arrays of turbine blades 11, 12, 13 are caused to rotate at high speed between the arrays of guide vanes 17, 18. The guide vane components remain static.
A respective stator well 21, 22 is defined between axially adjacent rotor discs 5, 6 and 6, 7. In a radial sense, each stator well 21, 22 is bounded by the respective set of shroud portions 19, 20 and the outer region of the rotor hub 4. More particularly, it will be noted that each of the interstage seals 1, 2 is provided within a respective stator well 21, 22, and thus effectively serves to divide the stator well into two regions, namely an upstream region and a downstream region (relative to the direction of the main gas flow A through the engine).
Each interstage seal 1, 2 comprises a static seal member provided in the form of a foot 23, 24 which is fixedly mounted to a respective nozzle guide vane component 17, 18, and a rotating seal member provided in the form of a respective platform 25, 26 formed as an integral part of the rotor hub 4 between axially adjacent rotor discs 5, 6 and 6,7. Each static foot 23, 24 is provided in close sealing relationship to a respective hub platform 25, 26. As will also be noted, each hub platform 25, 26 is provided with a plurality of axially spaced apart seal fins 27, 28, each of which extends in a generally radial direction towards the adjacent static foot 23, 24.
Each stator well 21, 22 is fed with a supply of cooling air drawn from the upstream compressor system of the engine (not shown) and which is directed into the stator well 21, 22 through a series of substantially radially directed flow outlets 29,30 as indicated schematically in
As will be appreciated by those of skill in the art, the labyrinth interstage seals 1, 2 are intended to prevent excessive leakage of cooling air from the upstream region of the respective stator well 21, 22 and into the downstream region. Excessive leakage of the cooling air in this manner would reduce the cooling effect of the cooling air on the critical upstream rotor disc 5, 6, and in particular the outer region of the disc rim 8, 9.
The particular prior art interstage seals 1, 2 illustrated in
The present inventors have made use of a novel application of computational fluid dynamics (CFD) analysis in order more fully to understand the cooling flow behaviour of the prior art seal configurations described above and illustrated in
By way of example,
Similarly,
Turning now to consider
The interstage seal 39 comprises a rotating seal member 45 which is provided in the form of a hub platform formed integrally with the hub 46 of the turbine rotor and which serves to interconnect the neighbouring rotor discs 40 and 42. The rotating seal member 45 is provided with a plurality of radially directed seal fins 47 which extend towards a separate fixed seal member 48 which takes the form of a stator foot fixedly mounted to the radially inner end of the nozzle guide vane component 44. In a generally conventional manner, the rotating seal member 45 and the radially adjacent fixed seal member 48 are arranged in close relationship to one another such that the radially outermost tips of the seal fins 47 lie in close sliding relation to the radially innermost surface of the fixed seal member 48.
The rotor hub 46 is provided with a series of cooling air flow outlets 49 which are arranged in a circumferentially spaced array around the hub 46. Each flow outlet 49 (only one of which is illustrated in
The seal arrangement 39 illustrated in
The radial projection 51 defines a constriction in the region of the upstream end of the interstage seal 39, and in combination with the upstream seal fin 47 effectively defines a somewhat tortuous entry into the labyrinth seal defined between the seal fins 47 carried by the rotating seal member 45 and the radially adjacent fixed seal member 48.
The modified interstage seal 39 is thus effective to provide a significantly improved flow of cooling air within the upstream region of the stator well 38, thereby more effectively cooling the upstream rotor disc 40. This modified seal arrangement therefore allows a relative reduction in mass flow rate of cooling air in order to provide adequate cooling of the upstream rotor disc 40 which thus permits more efficient operation of the gas turbine engine by requiring less air to be bled from the compressor system of the engine in order to provide the internal cooling air flow.
As will be appreciated, during operation of the gas turbine engine the turbine components become subjected to extremely high temperatures. Accordingly, the various components of a conventional interstage seal arrangement can experience thermal expansion during operation. However, due to the relatively low coefficient thermal expansion of the seal ring 52, the ring will experience a lower degree of thermal expansion than, for example, the fixed seal member 48 and, most importantly, the adjacent rotating seal member 45. The sliding interface between the seal ring 52 and the recess 53 allows relative movement between the ring 52 and the integral lip 51 as these two parts expand at different rates, whilst the relatively low level of thermal expansion experienced by the ring 52 is effective to further reduce the size of the constriction between the fixed and rotating seal members as the rotating seal member 45 expands to a greater degree. It has therefore been found that the modified seal arrangement illustrated in
Whilst the modified seal arrangement illustrated in
Through the use of CFD analysis, similar to the technique described above, it has been found that the modified seal fin configuration described above and illustrated in
When used in this specification and claims, the terms “comprises” and “comprising” and variations thereof mean that the specified features, steps or integers are included. The terms are not to be interpreted to exclude the presence of other features, steps or components.
The features disclosed in the foregoing description, or in the following claims, or in the accompanying drawings, expressed in their specific forms or in terms of a means for performing the disclosed function, or a method or process for obtaining the disclosed results, as appropriate, may, separately, or in any combination of such features, be utilised for realising the invention in diverse forms thereof.
While the invention has been described in conjunction with the exemplary embodiments described above, many equivalent modifications and variations will be apparent to those skilled in the art when given this disclosure. Accordingly, the exemplary embodiments of the invention set forth above are considered to be illustrative and not limiting. Various changes to the described embodiments may be made without departing from the spirit and scope of the invention.
Number | Date | Country | Kind |
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1002214.3 | Feb 2010 | GB | national |