The present invention relates to a seal arrangement between two components moving relative to one another. For this purpose a seal comprising at least two elastic sealing lips is positioned by way of a seal back in a groove of a fixed rolling bearing ring. A first radial sealing lip supported by a spring means and a second axial sealing lip are each supported by at least one sealing edge directly or indirectly against a rotating machine part.
Such a seal arrangement is disclosed by DE 38 43 337 A1, among others. In the fitted position the axial sealing lip of this known seal is supported against the contact face of a centrifugal sleeve. The relatively short length of the axial sealing lip in conjunction with the large axial overlap between the axial lip and the contact face leads to an increased contact force, associated with an inadmissibly high degree of overheating. Heavy wear then occurs, particularly at high rotational speeds of the component, due to serious heating, which has an adverse effect on the ability of the seal to function.
Particularly in the case of seals fitted in rolling bearings which are used in a coolant pump of internal combustion engines, a sealing quality is demanded which is sufficient for permanently preventing any penetration of water, water vapor or similar media such as coolant. For protection against the ingress of fluids in liquid or gaseous form, rolling bearing seals for water pumps require both the radial lip and the axial lip of the seal to be in permanent sealing contact with the counter faces throughout the entire service life of the rolling bearing.
The object of the invention is to improve the service life of the sealing lips and thereby of the seal.
To achieve this object, an inventive seal concept is proposed in which an intermediate space delimited by the sealing lips and filled with a lubricant forms a lubricant reservoir. An alternative or complementary approach is for one or both of the sealing lips to have a lubricant reservoir in the area of a contact zone, contact face or support face of the sealing edge against the machine part or offset towards the intermediate space in relation thereto. In the operating state of the rolling bearing the lubricant reservoir of the seal according to the invention produces an adequate supply of lubricant to the sealing edge areas. In particular, the lubricant reservoir, which might also be referred to as a grease pocket, in the area of the sealing edge contact zone always ensures a requisite lubricant film between the support area of the sealing lip sealing edge and prevents dry running and an inadmissible temperature increase of the sealing lip. The wear resistance of the sealing lip and consequently the functioning and service life of the seal are thereby decisively improved.
Further advantageous developments of the invention form the subject matter of the dependent claims 2 to 14.
One concrete design development provides for the lubricant reservoir to be formed as a pocket-like recess. Such concave lubricant reservoirs are preferably made in the sealing edge of the sealing lip distributed locally around the circumference.
An alternative approach is to provide a bead in the area of the sealing edge contact zone in order to create a lubricant reservoir. This measure produces a linear contact of the sealing lip and at the same time forms an annular gap between the sealing edge and the contact zone, which in the operating state is filled with lubricant.
To enhance the effectiveness of the invention the sealing edges of all sealing lips of the seal preferably comprise lubricant reservoirs.
The seal according to the invention can advantageously be used in different fitting situations. For example at least one sealing lip of the seal may be supported against a centrifugal sleeve or centrifugal disk, which is rigidly connected to the rotating machine part, in particular a shaft. In the fitted state the seal according to the invention is advantageously assigned to a centrifugal sleeve and together these effectively seal a circular area between an outer rolling bearing ring and a shaft. In this case the centrifugal sleeve is immovably and rotationally fixed to the rotating shaft and forms the contact face for the axial sealing lip and/or the radial sealing lip of the seal. At the same time the circumferential surface of the cylindrical portion of the centrifugal sleeve enclosing the shaft forms a contact face for the radial sealing lip, and the radial rim of the centrifugal sleeve forms the contact face for the axial sealing lip of the shaft lip seal according to the invention.
In a further preferred development a sealing lip comprises two sealing edges, at least one of which encloses a lubricant reservoir. A sealing lip comprising multiple sealing edges produces a graduated, optimized sealing. One approach to this is to design the respective sealing lip so that the sealing edges are supported against one another with different forces. This measure allows the sealing edge designed with the lesser support force to assume the function of a preliminary seal, which prevents the ingress of contaminants or larger particles into the ensuing sealing zone defined by the sealing edge and the contact face, and thereby improves the sealing quality.
One way of forming the lubricant reservoir is to provide the contact zone of the sealing edge or the end face thereof with a textured, geometric structure of waffeled design. The waffeling is preferably introduced locally like a circular arc into the contact face or alternatively it is arranged protruding from the contact face. The thereby reduced contact area occurring between the sealing edge and the corresponding face on the machine part advantageously reduces the heat introduced into the sealing lip. The textured waffeling forming a lubricant reservoir furthermore promotes the take-up of lubricant. In order to improve the sealing quality the waffeling incorporates a twist, which produces a return of the lubricant. The sealing lip is advantageously provided with an alternating twist, which allows the seal to be fitted without reference to the direction of rotation. An arrow structure, for example, which is oriented in the direction of the axis of symmetry of the seal and which always ensures a return of the lubricant regardless of the direction of rotation, is suited to this purpose.
A defined sealing lip overlap is furthermore provided for the seal according to the invention. In order to obtain an adequate sealing lip overlap, irrespective of the temperature and the rotational speed of the component interacting with the sealing lips of the seal, in a fitted position the sealing edge of at least one sealing lip is supported against the associated support face of the machine part with an overlap “x” of 0.05 to 0.55 mm.
In order to achieve efficient sealing, a seal material having a hardness of ≦75 Shore A, which ensures a desired high elasticity of the sealing lip, is proposed for the seal according to the invention. An elastomer such as HNBR or a fluoro rubber such as FPM or FKW is particularly suitable as material for the seal.
In a further measure serving to increase the service life of the sealing lip its sealing edge has a friction-reducing coating, in particular a PTFE coating, at the end. An alternative or complementary approach is to provide at least the area of the machine part, which forms a contact zone, contact face or support face for the sealing edges of the sealing lip, locally or partially with a friction-reducing coating.
The radial sealing lip of the seal according to the invention is advantageously enclosed externally by a spring means. A tubular spring of optimized volume and weight, the diameter d of which is ≦1.1 mm, is preferably provided as a spring means, so that the spring means does not influence the design of the axial sealing lip. The low spring mass serves to prevent any springing up and thereby a detrimental lifting of the sealing lip from the circumferential surface of the shaft.
The seal according to the invention is preferably suited to the sealing of a rolling bearing, which is used in water pumps of internal combustion engines. In this case the seal is inserted in an annular groove of a fixedly positioned bearing ring. Via a sealing edge a radial sealing lip is supported directly against a rotating shaft or indirectly against a cylindrical portion of a centrifugal sleeve or centrifugal disk fixed on the shaft. The further axial sealing lip is supported against a radially oriented member of the centrifugal sleeve. The intermediate space occurring between the sealing lips and filled with lubricant here forms a first lubricant reservoir. As a supplement to this both of the sealing lips may have a lubricant reservoir in the area of a contact zone of the sealing edge against the machine part or offset towards the intermediate space in relation thereto. In the operating state, the lubricant reservoirs ensure an adequate supply of lubricant to the sealing edge areas of the rolling bearing.
The shaft lip seal according to the invention is preferably suited for the use of rolling bearings which are intended for water pumps of internal combustion engines. Here the function of the seal designed according to the invention is to effectively seal a circular area between an outer rolling bearing ring and the pump shaft. The shaft lip seal fixedly arranged in an annular groove of the bearing ring is supported by the sealing edge of a radial sealing lip against the circumferential surface of the shaft or a cylindrical portion of the centrifugal sleeve arranged on the shaft. The other axially oriented sealing lip of the seal according to the invention is frictionally supported against a radial member of the centrifugal sleeve or a contact face of the shaft.
The drawings representing various exemplary embodiments serve to illustrate the invention.
In the drawings:
a shows an enlarged representation of a first exemplary embodiment of a sealing lip end area designed according to the invention;
b shows an enlarged representation of a second exemplary embodiment of a sealing lip end area designed according to the invention;
a shows an enlarged representation of a third exemplary embodiment of a sealing lip end area designed according to the invention;
b shows an enlarged representation of a fourth exemplary embodiment of a sealing lip end area designed according to the invention.
a to 4b show various lubricant reservoirs according to the invention, arranged at the free end of the sealing lip 12. According to
1 Seal
2 Rolling bearing
3 Shaft
4 Rolling body
5 Oil space
6 Water space
7 Annular groove
8 Bead
9 Reinforcement
10 Wall
11 Sealing lip
12 Sealing lip
13 Centrifugal sleeve
14 Sealing edge
15 Portion
16 Sealing edge
17 Portion
18 Spring means
19 Intermediate space
20 Lubricant reservoir
21 Lubricant reservoir
22 Contact zone
23 Contact zone
24 Lubricant reservoir
25 Lubricant reservoir
26 Lubricant reservoir
27 Lubricant reservoir
28 Bead
29 Bead
Number | Date | Country | Kind |
---|---|---|---|
10 2009 057 639.8 | Dec 2009 | DE | national |