1. Technical Field
The present invention relates generally to automatic sliding doors, and more particularly, to automatic, bi-parting, sliding doors.
2. Background of the Invention
Others have developed track systems and drive systems which operate together to open and close single panel and double panel sliding doors. For example, U.S. Pat. No. 1,054,376 to Weidrich discloses a sliding door hanger and track. In Weidrich a rotating wheel, similar to a pulley, rides along a track with the door being suspended from the axle of the wheel. The door can be slid manually along the track from an opened to a closed position, and vice versa. Subsequent to Weidrich, U.S. Pat. No. 4,344,206 to Hermanson discloses a channel track system which supports a sliding door from the axle of two transversely mounted wheels. Other examples of this “track and wheel” configuration are shown in U.S. Pat. Nos. 4,619,075 to Wiles; U.S. Pat. No. 4,651,469 to Ngian et al; U.S. Pat. No. 4,680,828 to Cook et al.; U.S. Pat. No. 4,770,224 to Dubbelman; and U.S. Pat. No. 4,819,743 to Rousselot et al.
Others have also developed particular drive systems—systems to control the speed, direction and safety of sliding. For example, U.S. Pat. No. 5,247,763 to Hein discloses a conventional system using a motor, drive belt, and various pulleys to open and close double paneled sliding doors. Typically, the travel and direction within conventional systems is controlled by limit switches, sensor devices, or the like, mounted at some point in exposed areas, such as on a face of the door or within the travel path of the door itself. Many have timed actuation, engaging the drive motor at a specific speed and for a specific period—which, of course, is preset to correspond to the desired distance of travel for the door. However, exterior mounted sensors are highly susceptible to damage, particularly when used in industrial settings, and sometimes the exterior sensors present an undesirable aesthetic concern for other applications.
An area which has not received much attention in this field is the door panel seal. In the use of bi-parting doors, either sliding or folding, it is often desirable to achieve a good closure between the panels. Too often this necessity has been ignored at the expense of lost heat or cold, or noise abatement. The present invention has broken from these accepted practices to produce a novel sliding door system.
The present invention has achieved a more reliable, more durable, and more cost effective system for opening and closing sliding doors, such as those used for warehouses, cold storage, freezers, and the like. Additionally, once closed, the door according to the present invention provides a uniquely effective door panel seal to keep separate the environments on opposite sides of the door. The present invention further discloses a unique bracket assembly which brings many of its other advanced features into a compatible relationship.
These and other advantages are provided by the present invention.
The present invention discloses an automatic sliding door assembly having a unique bracket assembly, track system, sensor assembly, and door panel seal.
In general terms, the invention is an effective, essentially trouble-free door seal to help separate the environments on each side of the door. The present invention provides a door seal for use with bi-parting doors, comprising at least one magnet along the leading edge of a first door panel, and at least one magnet attracting plate attached to the leading edge of a second door panel. The magnet and magnet attracting plate abut when the panels are in a closed position.
More specifically, according to one embodiment of the present invention, a door seal is disclosed for use with bi-parting doors comprising a first door panel having a leading edge which recedes at an angle to the plane of the first door panel, and a second door panel having a leading edge which projects at an angle to the plane of the second door panel. To form a proper seal the angle of the leading edge of the first door panel is supplementary to the angle of the leading edge of the second door panel.
According to one embodiment of the present invention, the respective leading edges of the first and second door panels are supported by a solid material. The solid material in the first door panel preferably has a triangular cross-section, while the solid material in the second door panel has a cross-section substantially similar to a parallelogram.
It is further in accordance with the present invention that a face of the leading edge of at least one of the door panels should have at least one magnet, while a face of the other leading edge has at least one magnet attracting plate. Accordingly, in order to provide a proper seal between the door panels, the magnet and magnet attracting plate are aligned in pairs.
These and other objects and advantages will be made apparent from the following discussion of a preferred embodiment of the invention and the referenced drawings, as well as the appended claims.
In the drawings:
While this invention is susceptible of embodiment in many different forms, there is shown in the drawings and will herein be described in detail a preferred embodiment of the invention with the understanding that the present disclosure is to be considered as an exemplification of the principles of the invention and is not intended to limit the broad aspect of the invention to the embodiment illustrated.
The bi-parting door system, shown in
Track Assembly
Referring still to
The track assembly 13, as shown in
Track 30 is preferably mounted above the opening, or at least proximate to its upper area, using support rail 36 and main support 37. Weld mounting of the track 30 to the support rail 36, and then the support rail 36 to the main support 37, and then mounting the entire structure above the opening gives the upright orientation of track assembly 13 as shown in FIG. 3. Alternative orientations (not shown) may be used, such as an upside down or horizontal orientation, but may reduce the load capacity of the bearing 33 or track assembly 13. It is believed that because a larger area of load bearing contact is achieved along the bearing surface when in the upright orientation, the load capacity is also larger than the alternative orientations.
Additionally, vertical support columns (not shown) braced against the ground surface may be used along each side of the opening to provide greater support to the main support 37. The means by which the track 30, support rail 36, and main support 37 are to be mounted above the opening are too numerous to mention, and such knowledge is well within the understanding of a person skilled in the art.
In the present embodiment, gap 35 may be defined between the two adjacent ends of the rods to allow for future maintenance of the bearing assemblies 31. The gap 35 should be at least slightly greater than the length of a bearing assembly 31 to allow it to be slid off. The usefulness of the gap 35 is more evident in the discussion below related to the linear bearings 33.
Contacting a surface of each of the one inch horizontal rods (track 30) will be a surface of linear bearings 33. In the present invention SIMPLICITY™ Bearings made by the Pacific Bearing Company are used. These linear bearings have an outer surface made from TEFLON™ with other undisclosed fillers to form a material called FRELON™ or its successor FRELON GOLD™. These two materials create a bearing surface which is self-lubricating, chemically inert, capable of high load capacity and strength, and has a low coefficient of friction (0.30 avg. for Frelon™ and 0.125 avg. for Frelon Gold™) and an operating temperature range of about −400° to about 500° F. (−240° to 260° C.). If a lubricant is used, SLICKPAC™ Break-in & Cleaning Oil from the Pacific Bearing Company is preferred (fluorocarbon or silicone oils, grease, spray or WD40™ are not recommended). Naturally, several other suitable liquid and solid materials having low coefficients of friction are available and may be used in the same or similar manner as described below.
In the present embodiment, the low friction material is the contacting layer of the linear bearing 33 as illustrated in the cut-away view of FIG. 5. However, it is contemplated that such material may be applied to the guide track 30. The object is only to provide a linear bearing surface which allows sliding movement between the two contacting surfaces. Regardless of the surface to which the low friction material is applied, track 30, bearing 33, or both during sliding contact between the surfaces, the material will eventually coat both surfaces. This is advantageous because it reduces the sliding friction between the surfaces even greater.
Linear bearings 33 have a “C” cross-section, and are mounted within a block bearing housing 32, as shown in
Bracket Assemblies
Attachment of each door panel is accomplished via a left and right bracket assembly 50, having a main bracket 51 (left panel), 52 (right panel) and a coupling bracket 53. With smaller and lighter doors, one bracket assembly may be sufficient. Conversely, for larger or heavier doors, more than two bracket assemblies may be needed. The brackets used in the present invention are preferably seven gauge (7 ga.) polished sheet metal with a 0.0002 thick zinc plate.
The main bracket 51, shown in the present embodiment for the left door panel 15, is slightly different than the main bracket 52 (used on right door panel 16), as can be seen by contrasting
In regards to the left panel 15 of the present embodiment, the left and right bracket assemblies 50a and 50b, respectively, have distinct purposes although identical appearances. The left and right bracket assemblies 50c and 50d of the right panel 16 are not distinguishable in purpose or appearance. Therefore, the structural discussion of the brackets of right door panel 16 will include the left and right bracket for that panel. Similarly, the structural discussion of the brackets of left door panel 15 will include both the left and right brackets. However, distinction will be made of the left and right brackets for the left door panel 15 when discussing the operation of each.
Right door panel main bracket 52 is attached by an interior surface of a first face 52a to the flat surface of bearing housing 32 using bolts. A second face 52b of main bracket 52 extends initially at a 90° angle from first face 52a, and has an optional angled section (toward first face 52a) at a distil end of the second face 52b. A third face 52c extends from the distil end of second face 52b parallel to first face 52a. Attached at third face 52c on an interior surface, via bolting in the present embodiment, is coupling bracket 53. Coupling bracket is shown having two flanges configured in an upside-down “L” cross-section with one flange bolted to the third face 52c of main bracket 52, and the other flange bolted directly to right door panel 16. For proper balance, the extended vertical center line of door panel 16 passes through the center of track 30.
Left door panel main bracket 51 is identically configured as right main bracket 52 explained above, with the addition of a fourth face 51d adjacent a first face 51a. Fourth face 51d is preferably parallel to second face 51b, and forms an approximately 90° angle with first face 51a. Third face 51c is still bolted to a coupling bracket 53, which in turn is bolted to left door panel 15. The attachment position of coupling bracket 53 with respect to all brackets is approximately ten inches from the corresponding panel edge, in the present embodiment.
An optional seal 38, as shown in
Drive System
While the system thus described is capable of operation by manually sliding door panels 15, 16 along track 30, the present preferred embodiment utilizes a motorized means for sliding the panels. The motorized means includes drive motor 30 and any components necessary for transferring the rotational motion of motor 30 to the linear motion required for sliding the door panels 15, 16 along track 30. In one embodiment, referring to
The present preferred embodiment utilizes a SEW-Eurodrive MOVIMOT® drive motor made by SEW-Eurodrive in Lyman, S.C. This particular drive motor is capable of bi-directional, two-speed operation with pre-programmed setpoints. Referring to
Working in unison with the drive assembly 12, and track assembly 13 is sensor system 14, which can be more readily understood from FIG. 2. The sensor system is hardwired to controller 25 to control the speed, direction, and braking of drive motor 20. In the present embodiment, the sensor system 14 is coupled to the operation of left panel 15, particularly the bracket assembly 50a and 50b of this panel. Naturally, it is understood that either or both door panels may be effectively utilized with the sensor system 14. Use of such a sensor system 14 in the header compartment 11 is advantageous because it is hidden from view, therefore relieving aesthetic concerns, and it is removed from potential impact by passing traffic, therefore lasting longer and operating more reliably.
In the present embodiment, a first sensor 40 is mounted within header compartment 11 at a point proximate to the stopping point of the leading edge of door panel 15 when in a closed position. The sensors disclosed herein may be any conventional type sensor capable of sending a signal to controller 25 upon the sensing of a predetermined condition. Such sensors include, but are not limited to photo eyes, induction sensors, magnetic proximity sensors, and the like. The proper use and exact placement of these sensors will need to be determined by considering several variables known to those skilled in the art, including the placement of the bracket assembly 50a and 50b on door panel 15, speed of travel of the panels during closing and opening, sensitivity of the sensor, and the type of sensor used. Each of the sensors in a preferred embodiment is capable of operation in a “detect mode” and a “break mode.” In the “detect mode,” operation is maintained until a predetermined condition, such as a metal strip passing near a magnetic proximity sensor, is achieved, thereby sending a signal to the controller 25. In the “break mode,” operation is maintained as long as the predetermined condition exists. As soon as the predetermined condition ceases to exist, a “break” will occur and a signal will be sent to the controller 25. The detect mode or break mode of either operation is suitable for the present invention.
The following discussion on the operation of one embodiment of the present invention is limited to left door panel 15 and the attached left and right bracket assemblies 50a and 50b, respectively.
A first sensor plate 42 (
Similarly, second sensor 41 (
During automatic operation of the sliding door assembly 10 from a closed position, any number of signaling devices may be used, as is widely known in the art, to start the motor 20. Such devices include hardwired or cordless pushbutton transmitters, motion detectors, photo eyes, or the like. Referring to
Once the door is activated again to close, by any of the means mentioned previously, the motor 20 reverses from its previous direction and begins the 0.2 second ramp up (rac of
Door Seal
The final aspect of the present invention relates to the door seal created when the panels 15, 16 are brought to a closed position. It should be highlighted that this aspect of the present invention, though discussed and illustrated in terms of sliding doors, is equally applicable to bi-parting folding doors. These types of doors are well known in the art and application of the following discussion to folding doors will be readily understood by those skilled in the art.
Each door panel has a seal 70 (left panel) and 71 (right panel) disposed proximate the leading edge 76, 78 of the respective door panel 15, 16, as shown in FIG. 7. Each door panel also has a trailing edge 72 (left panel) and 73 (right panel). The seals 70, 71 respectively define first sealing and second surfaces 80, 81. In the present invention, the mating geometry between first seal 70 and second seal 71 permits an abutting force when the doors close. The geometry also provides some overlapping extent when the door panels 15, 16 are closed. By maintaining first sealing surface 80 of the first seal 70 at an angle, relative to the plane of the door panel 15, which is supplementary to the angle formed by the second sealing surface 81 of the second seal 71, relative to the plane of door panel 16, the frequency of proper abutment of these edges is increased.
The seals 70 and 71 are maintained in their proper configuration by the use of a generally solid material, such as panel foam.
In the present embodiment, each appendage is constructed with a generally solid panel foam material to create and support an approximately three-inch leading edge. Where the door panels are made with a vinyl, cloth, or other such material, the appendages may be sewn into the respective seals. Where the door panels are made from a wood, metal, or other such material, the appendages may be affixed by any type of glue, epoxy, or the like.
To further facilitate the seal between door panel 15 and door panel 16, at least one magnet 80 (
Referring to
The magnetic seal reduces the bounce of the door panels as they are brought together by holding seals 70 and 71 together. Additionally, this magnetic seal requires more force to break the seal; not enough to hinder the operation of drive motor 20 during opening, but a sufficient amount to require more than a strong air current in some cases. The use of more magnetic surfaces spaced along the leading edge of either or both doors panels will increase the strength of the seal.
As for trailing edges 72 and 73 (
While specific embodiments have been illustrated and described, numerous modifications come to mind without significantly departing from the spirit of the invention, and the scope of protection is only limited by the scope of the accompanying claims.
This is a continuation application of U.S. patent application Ser. No. 09/333,732, filed Jun. 15, 1999, now abandoned, which claims the benefit of U.S. Provisional Application No. 60/090,487, filed Jun. 24, 1998.
Number | Name | Date | Kind |
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4226489 | Haag | Oct 1980 | A |
4304071 | Obrecht | Dec 1981 | A |
5148631 | Bayard et al. | Sep 1992 | A |
6330763 | Kern et al. | Dec 2001 | B1 |
Number | Date | Country |
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196048 | Feb 1938 | CH |
Number | Date | Country | |
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20020056236 A1 | May 2002 | US | |
20040231244 A2 | May 2002 | US |
Number | Date | Country | |
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60090487 | Jun 1998 | US |
Number | Date | Country | |
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Parent | 09333732 | Jun 1999 | US |
Child | 10039381 | US |