The present application relates generally, but not by way of limitation, to track system components incorporated in or used with track-type treads used in various types of earth-moving machines, such as tractors, bulldozers, backhoes, excavators, motor graders, mining trucks, and other construction and agricultural machinery. More particularly, the present application relates to seals used in, for example, track joint assemblies that can engage with pivot assemblies used to couple adjacent track shoes.
Machines used in mining, construction, agriculture, and like industries can be supported by an undercarriage assembly that can have one or more continuous track-type treads or “continuous tracks” that enable the machine to traverse the ground or terrain. The continuous track can include a plurality of track links that are pivotally joined or linked together by pins and bushings, for example, and that are arranged in a continuous loop or belt similar to a closed chain. The continuous track links can also include track shoes, which can include track pads disposed thereon, to engage the ground. The continuous track can be disposed around a plurality of rotating components, such as wheels, idlers and rollers, arranged within the undercarriage assembly along a lower side of the machine. The continuous track can be made to translate about the rotating components with respect to the machine by a drive sprocket operatively coupled to a prime mover such as an engine. A hinged connection between individual track links can form a pivot assembly that can enable the continuous track to articulate, e.g., flex or bend, as the continuous track moves in a loop about the plurality of rotating components, thereby bringing the track shoes into engagement with the ground.
An advantage of continuous tracks is that they can better support and distribute the weight of the machine due to the fact the continuous track provides more surface contact with the ground and thus better traction, as compared with other forms of propulsion such as pneumatic tires or wheels. Accordingly, continuous tracks can better traverse soft or loose soil or other materials without becoming stuck or spinning in place. In addition, the improved traction can improve climbing capability of the machine to drive along steep grades along the work surface. Further, because the individual track shoes and links are often made of steel, continuous tracks are typically more durable than pneumatic tires or the like.
To facilitate articulation of the track links so that the continuous track translates about the rotating elements and the drive sprocket, the individual track links can be joined by an appropriately designed track joint assembly. The track joint assembly can comprise combinations of pins, bearings, bushings and seals to facilitate pivoting of coupled track links while resisting wear.
Publication No. US 2015/0061373 A1 to Steiner et al., entitled “Joint Bushings For Track Joint Assemblies,” discloses a track joint assembly incorporating a plurality of bearings and seals for use in earth-working machines.
A track joint assembly can comprise a first track link comprising a first through bore, a second track link comprising a second through bore and a counterbore, a pin extending through the first through bore and the second through bore, a first bushing surrounding the pin within the second through bore, a second bushing surrounding the first bushing adjacent the counterbore, and a seal disposed in the counterbore comprising a seal body surrounding the first busing, the seal body having an irregular cross-sectional area configured to non-uniformly seal a gap between the counterbore and the second bushing.
An O-ring seal having an irregularly shaped profile to seal a pivot assembly of a track assembly can comprise a body comprising an inner diameter wall, an outer diameter wall, a first sidewalk and a second sidewalk wherein at least one pairing of the inner and outer walls and the first and second sidewalls are non-parallel.
A bushing assembly for a track assembly can comprise an inner bushing having an outer diameter surface, an outer bushing having a through bore extending from a first end of the outer bushing to a second end of the outer bushing and defining an inner diameter surface, a passage disposed between the outer diameter surface and the inner diameter surface, and a closed-loop seal having a non-uniform cross-sectional profile located on the outer diameter surface against the first end of the outer bushing to seal the passage.
Machine 10 can comprise a mobile machine that performs an operation associated with an industry such as mining, construction, farming, or any other industry known in the art that utilized track-type machines. For example, machine 10 can be an earth-moving machine such as a dozer, a loader, an excavator, or any other earth-moving machine.
Power source 18 can drive tracked undercarriage 14 of machine 10 at a range of output speeds and torques. Power source 18 can be an engine such as, for example, a diesel engine, a gasoline engine, a gaseous fuel-powered engine, or any other suitable engine, Power source 18 can be a non-combustion source of power such as, for example, a fuel cell, a power storage device, or any other source of power known in the art.
Tracked undercarriage 14 can include a pair of track chains 28 (only one of which is visible in
Side 38A can comprise links 36A and 36B and side 389 can comprise links 36C and 36D. Sides 38A and 38B can be pivotably coupled by pivot assembly 34 to rotate about pivot axis AP. Links 364 and 36C can be coupled by track shoe 32 and links 36B and 36D can be coupled by another track shoe 32 (not illustrated in
Sides 38A and 38B can be disposed opposite each other and can be connected by one or more pivot assemblies 34. Track links 36A-36D can be identical to each other, with track links 36A and 36B being disposed in a mirror image orientation to track links 36C and 36D. Track links 36A 36D can have “bent” or angled profiles such that forward ends (e.g., to the left in
For example, track link 36A can comprise forward portion 46A, rearward portion 48A and connecting portion 50A, and track link 36B can comprise forward portion 46B, rearward portion 48B and connecting portion 50B. Forward portions 46A and 46B can include forward bores 52A and 52B, respectively, and rearward portions 48A and 48B can include rearward bores 54A and 54B, respectively. Track links 36C and 36D can be configured in the same manner as identified with corresponding reference numerals.
Forward portion 46B can be disposed adjacent to and inward of rearward portion 48A such that forward portion 46B and forward portion 46A can be longitudinally aligned. Forward portion 46B can be coupled to rearward portion 48A at bores 54A and 52B via pin 40. Likewise, forward portion 46D can be disposed adjacent to and inward of rearward portion 48C such that forward portion 46C and forward portion 46D can be longitudinally aligned. Forward portion 46D can be coupled to rearward portion 48C at bores 54C and 52D via pin 40. As such, track links 36B and 36D can rotate relative to track links 36A and 36C about pivot axis AP on pin 40.
Links 36A-36D can include bores 56 for coupling with track shoe 32. Each track shoe 32 can be joined to at least two of the track links 36A-36D by fasteners, such as cap screw type fasteners, bolts, and/or other like. For example, track shoe 32 can be joined to track links 36A and 36C via a plurality of threaded fasteners (not shown) at holes 58. In an example, the fasteners can be threaded fasteners recessed within respective bores 56 and holes 58. For example, a fastener can be inserted through one of holes 58 to engage one of bores 56. A head of the fastener can pull track shoe 32 into engagement with links 36A or 36C as a threaded portion of a shaft of the fastener engages corresponding threading within bore 56. In other examples, the threaded portion of the shaft can pass through bore 56 and extend into opening 60 for coupling with a threaded nut. Opening 60 can be shaped, sized, and/or located to allow an operator to access the end of the threaded fastener with a wrench or other tool for tightening, for example, a nut, washer, and/or another fastening structure.
Track shoe 32 can include substantially rectangular planar base 48 forming a ground-engaging surface of shoe 32. Track shoe 32 can comprise leading edge 62, trailing edge 64 and grouser 66. One or more grousers 66 can be integrally formed with, welded to, or otherwise connected to each shoe 32 to extend outward from base 48 to provide traction for engaging ground.
As discussed in greater detail with reference to
Pin 40 can extend between rearward portions 48A and 48C and couple thereto at bores 54A and 54C. Pin 40 can be secured to rearward portions 48A and 48C via any suitable means, such as by swaging, threading or lock rings. In various examples, pin 40 is non-rotatingly secured to rearward portions 48A and 48C such that rotation of links 36A and 36C causes rotation of pin 40. In other examples, pin 40 can be rotatingly secured to rearward portions 48A and 48C using any suitable means, such as lock rings. In connecting rearward portions 48A and 48C, pin 40 can extend through forward portions 46B and 46D at bores 52B and 52D. Inner bushing 42 can be disposed around pin 40 and can be inserted into bores 52B and 52D. As such, rotation of pin 40 caused by links 36A and 36C can occur within bushing 42, which provides a bearing surface for rotation of links 36B and 36D against pin 40. Likewise, outer bushing 44 is positioned over inner bushing 42 to provide a bearing surface for engagement with teeth 21 of sprocket 20 (
Irregularly shaped seals 71A and 71B can be disposed within counterbores 72B and 72D to provide sealing of lubrication disposed between bushings 42 and 44. Additionally, rearward portions 48A and 48C can include counterbores 74A and 74C at bores 54A and 54C for reception of seals 76A and 76C, respectively. Each of links 36A 36D can include a counterbore 72 and a counterbore 74 at bores 52 and 54, respectively, Counterbores 72 and 74 can facilitate retention of seals located therein to prevent or inhibit dirt and debris from entering crevices between adjacent rotating components and to prevent or inhibit lubrication provided in said crevices from escaping.
Pin 44 can include inner passage 78 for storing lubrication. Plug 79 can be removed to fill passage 78 with lubrication and plug 79 can be replaced to prevent the filled lubrication from escaping. Passage 78 can connect to the outer diameter of pin 40 via passage 80. Seals 76A and 76D can be located to seal the ends of bushing 42 to prevent lubrication from leaking out from between bushing 42 and pin 40.
The outer diameter of inner bushing 42 can be smaller than the inner diameter of outer bushing 44 so as to form channel 82 therebetween for the reception of lubrication. In an example, channel 82 can be in the range of approximately 0.2 mm to approximately 0.3 mm in radial height relative to pivot axis AP and can be filled with a grease-type lubrication. Irregularly shaped seals 71A and 71B can be located to seal the ends of bushing 44 to prevent lubrication from leaking out from channel 82 between bushing 42 and hushing 44.
Counterbores 72B and 72B can be provided to facilitate retention of seals 71A and 71B. For example, counterbores 72B and 72D can be taller in the radial direction relative to pivot axis AP (
Seals 714 and 71B can be configured and located to retain lubrication within channel 82 and to keep dirt from getting into channel 82. During operation of machine 10 (
In previous designs, Belleville washers have been used to occupy the space of the gaps G1 (see
Seal 90 can comprise body 92, outer diameter wall 94, inner diameter wall 96, first sidewall 98 and second sidewall 100. Body 92 can form a closed-loop or ring. In an example, seal 90 comprises an O-ring seal having a circular shape. In other examples, seal 90 can have other closed-loop shapes. Outer diameter wall 94 can comprise a concave shape relative to the exterior of body 92. The curvature of outer diameter wall 94 can have radius R1. Outer diameter wall 94 can be joined to first and second sidewalls 98 and 100 via curved surfaces 102 and 104, each having radius R2. First sidewall 98 and second sidewall 100 can comprise straight surfaces that are parallel to each other. In an example, sidewalls 98 and 100 can be spaced apart so body 92 has width W1. Inner diameter wall 96 can comprise a convex shape relative to the exterior of body 92. The curvature of inner diameter wall 96 can have radius R3. In an example, radius R3 can be equal to radius R1. Radii R1 and R3 can have the same center such that outer diameter wall 94 and inner diameter wall 96 can be concentric. In an example, inner diameter wall 96 joins with sidewalls 98 and 100 such that body has height H1.
In an example, body 92 can have an inner diameter D1 at inner diameter wall 96. Inner diameter D1 can be configured to mate with the outer diameter of bushing 42, as shown in
However, bushing 44 does not typically remain in one axial position on bushing 42 during operation of machine 10 (
Seal 110 can comprise body 112, outer diameter wall 114, inner diameter wall 116, first sidewall 118 and second sidewall 120. Body 112 can form a closed-loop or ring. In an example, seal 110 comprises an O-ring seal having a circular shape. In other examples, seal 110 can have other closed-loop shapes.
Outer diameter wall 114 and inner diameter wall 116 can comprise straight surfaces that are parallel to each other. In an example, walls 114 and 116 can be spaced apart so body has height H2. Outer diameter wall 114 can be joined to first and second sidewalls 118 and 120 via curved surfaces 122 and 124, which can have radii R3 and R4, respectively. In an example, radius R4 can be greater than radius R3. First sidewall 118 and second sidewall 120 can comprise straight surfaces that are oblique to each other. First sidewall 118 and second sidewall 120 can form complementary angles with outer diameter wall 114 and inner diameter wall 116. In an example, sidewalls 118 and 120 can be spaced apart at their radial outer end so body 112 has width W2 thereat, and sidewalls 118 and 120 can be spaced apart at their radial inner end so body 112 has width W3 thereat. Inner diameter wall 116 can be joined to first and second sidewalls 118 and 120 via curved surfaces 126 and 128, which can have radii R5 and R6, respectively. In an example, radius R5 can be equal to radius R6.
In an example, body 112 can have an inner diameter D2 at inner diameter wall 116. Inner diameter D2 can be configured similarly to inner diameter D1 of
However, bushing 44 does not typically remain in one axial position on bushing 42 during operation of machine 10 (
The present application describes various devices, systems and methods for track systems that incorporate a seal configured to retain lubrication between rotating components, while also keeping dirt and debris out. The seals can be configured to have irregular, non-uniform or varying geometric shapes such that when deformed, the seals undergo an irregular, strategic displacement of material that can shift shape to seal between various adjacent surfaces without overstressing the seal or being too rigid to allow for deformations conducive to sealing. For example, wider portions of the seal can deform before narrower portions of the seal to provide initial sealing in a desired area. The narrower portions of the seal can facilitate shifting of material from the wider portion to a desired area. Because the seal is not uniformly engaged under loading all at once, the seal does not provide a rigid resistance to loading that can inhibit effective sealing between adjacent components. As such, the seals are effective in maintaining a tight seal between adjacent components in stressed and unstressed conditions and are therefore useful in sealing between components of a track assembly to keep lubrication in and foreign matter out, in particular, the irregularly shaped seals described herein are effective in sealing between concentric bushings in a rotating sleeve track wherein the outer bushing is subject to axial compression against a track link counterbore. Such irregularly shaped seals improve sealing capabilities over washer-type seals such as Belleville washers and conventional O-ring seals having regular or uniform cross-sectional profiles, which are ineffective at sealing lubrication and sealing under loading, respectively. The seals and sealing arrangements described herein can be applied to other rotating components in track-type vehicles, such as idlers, rollers and wheels.